阅读说明：本技术 一种高耐腐蚀光伏支架及其生产工艺 (High-corrosion-resistance photovoltaic support and production process thereof ) 是由 王征 刘云 闵红 于 2021-06-30 设计创作，主要内容包括：本发明提供一种高耐腐蚀光伏支架及其生产工艺,涉及光伏支架技术领域。该高耐腐蚀光伏支架,包括自调节机构,所述自调节机构包括圆弧杆,所述圆弧杆的底部之间固定安装有安装块,所述圆弧杆外围安装块的左右两侧设置有磁板,所述磁板与安装块之间固定连接有弹簧一,所述安装块中部的内部滑动连接有铁环。该高耐腐蚀光伏支架及其生产工艺,使得光伏板能够跟随光线角度的变化进行相应的倾斜,进而提高了光伏板的发电效率,并在阴雨天气和夜晚时,光伏板能够稳定地处于水平状态,使底部的支架免受光线的照射,同时最大程度上免受雨水的侵蚀,同时通过对制作支架的金属构件进行镀锌处理,提高了光伏支架耐腐蚀能力和使用寿命。(The invention provides a high-corrosion-resistance photovoltaic support and a production process thereof, and relates to the technical field of photovoltaic supports. This high corrosion-resistant photovoltaic support, including self-interacting mechanism, self-interacting mechanism includes the circular arc pole, fixed mounting has the installation piece between the bottom of circular arc pole, the left and right sides of circular arc pole peripheral installation piece is provided with the magnetic sheet, fixedly connected with spring one between magnetic sheet and the installation piece, the inside sliding connection at installation piece middle part has the hoop. This high corrosion-resistant photovoltaic support and production technology thereof for the photovoltaic board can follow the change of light angle and carry out corresponding slope, and then has improved the generating efficiency of photovoltaic board, and when overcast and rainy weather and night, the photovoltaic board can be in the horizontality steadily, makes the support of bottom avoid shining of light, avoids the erosion of rainwater simultaneously to the at utmost, carries out the zinc-plating through the metal component to the preparation support simultaneously and handles, has improved photovoltaic support corrosion-resistant ability and life.)

1. A high corrosion-resistant photovoltaic support comprises a self-adjusting mechanism (3), and is characterized in that: self-interacting mechanism (3) are including arc pole (31), fixed mounting has installation piece (32) between the bottom of arc pole (31), the left and right sides of arc pole (31) peripheral installation piece (32) is provided with magnetic sheet (33), fixedly connected with spring (34) between magnetic sheet (33) and installation piece (32), the inside sliding connection at installation piece (32) middle part has hoop (35), one side fixedly connected with spring two (36) at installation piece (32) center are kept away from in hoop (35), the top sliding connection of installation piece (32) has spacing post (37), the transmission is connected with transfer line (38) between spacing post (37) and hoop (35), the inside fixed mounting of installation piece (32) left and right sides has circular telegram coil (39).

2. The high corrosion-resistant photovoltaic bracket according to claim 1, characterized in that: the quantity of hoop (35) is total two, and the inside at installation piece (32) middle part is connected to the spacing sliding of symmetry, just transfer line (38) comprise two connecting rods, and one end all is rotated with the bottom of spacing post (37) and is connected, and the other end rotates with two adjacent one sides of hoop (35) respectively and is connected.

3. The high corrosion-resistant photovoltaic bracket according to claim 1, characterized in that: and the magnetic poles of the adjacent surfaces of the electrified coils (39) and the adjacent magnetic plates (33) on one side are like magnetic poles after being electrified.

4. The high corrosion-resistant photovoltaic bracket according to claim 1, characterized in that: still include base (1), the bottom of base (1) is rotated and is connected with photovoltaic board (2), arc pole (31) fixed mounting is in the bottom of photovoltaic board (2), magnetic sheet (33) fixed mounting is between base (1), just the centre of a circle of arc pole (31) is concentric with the center of rotation of base (1) and photovoltaic board (2).

5. The high corrosion-resistant photovoltaic bracket according to claim 4, characterized in that: the photovoltaic panel (2) is connected with side photovoltaic board (4) in both ends rotation about, just the electric current that side photovoltaic board (4) produced passes through wire through circular arc pole (31) and is connected with circular arc coil (39) electricity of adjacent one side.

6. The high corrosion-resistant photovoltaic bracket according to claim 4, characterized in that: the bottom fixed mounting at base (1) top has guide block (5), spacing hole (6) have been seted up to the bottom of guide block (5), spacing hole (6) and spacing post (37) looks adaptation.

7. A process for producing a highly corrosion-resistant photovoltaic support according to claim 1, comprising the steps of:

s1, forming of the bracket: shearing and bending the metal assembly, and welding the metal assembly into a metal component for assembling the photovoltaic bracket;

s2, rough grinding: polishing the crater on the surface of the metal component and removing welding slag generated in the welding process;

s3, fine grinding: then putting the metal assembly into a press-in dry sand blasting machine with the powder particle diameter of 2 mm to treat the surface of the metal component;

s4, acid washing: putting the metal component into a pickling solution of hydrogen chloride and a corrosion inhibitor at the temperature of 26-33 ℃ to clean the metal component, and drying after cleaning;

s5, preparation of electroplating solution: stirring zinc oxide into paste with a small amount of water, adding pure water, stirring completely, slowly adding into dissolved sodium hydroxide solution after stirring, slowly stirring to mix completely, adding into a aqueduct, adding brightener, and stirring;

s6, electroplating: putting the cleaned and dried metal component into an aqueduct added with plating solution and taking the metal component as a cathode, and applying current to carry out galvanizing so as to form a galvanizing layer on the surface of the metal component;

s7, drying and assembling: and drying the electroplated metal component again, and assembling by using a fastener to obtain the photovoltaic bracket.

Technical Field

The invention relates to the technical field of photovoltaic supports, in particular to a high-corrosion-resistance photovoltaic support and a production process thereof.

Background

The photovoltaic support is in order to put among the solar photovoltaic power generation system, the installation, the special support of fixed solar panel design, and current photovoltaic support is after the installation is accomplished, solar panel inclines and fixed the placing on the support, make solar panel can't follow the difference of light irradiation angle and adjust, the efficiency of electricity generation has been reduced, and the panel of fixed slope can't shelter from the support of bottom better, make the bottom of support still can suffer more sun-shine and rainwater erosion, the corruption of support has been accelerated.

In order to solve the problems, the inventor provides a high-corrosion-resistance photovoltaic support and a production process thereof, so that a photovoltaic panel can be correspondingly inclined along with the change of light angles, the power generation efficiency of the photovoltaic panel is further improved, the photovoltaic panel can be stably in a horizontal state in rainy days and at night, the support at the bottom is prevented from being irradiated by light, meanwhile, the support is prevented from being corroded by rainwater to the maximum extent, and meanwhile, the corrosion resistance of the photovoltaic support is improved and the service life of the photovoltaic support is prolonged by carrying out galvanizing treatment on a metal component for manufacturing the support.

Disclosure of Invention

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a high corrosion-resistant photovoltaic support, includes self-interacting mechanism, self-interacting mechanism includes the circular arc pole, fixed mounting has the installation piece between the bottom of circular arc pole, the left and right sides of circular arc pole periphery installation piece is provided with the magnetic sheet, fixedly connected with spring one between magnetic sheet and the installation piece, the inside sliding connection at installation piece middle part has the hoop, one side fixedly connected with spring two at installation piece center is kept away from to the hoop, the top sliding connection of installation piece has spacing post, the transmission is connected with the transfer line between spacing post and the hoop, the inside fixed mounting of installation piece left and right sides has circular telegram coil.

Preferably, the quantity of hoop is total two, and the spacing sliding connection of symmetry is in the inside at installation piece middle part, just the transfer line comprises two connecting rods, and one end all rotates with the bottom of spacing post to be connected, and the other end rotates with two adjacent one sides of hoop respectively to be connected, consequently when the hoop removes in opposite directions, can be with spacing jack-up, when the hoop removes apart from mutually, can drive the spacing post and move down.

Preferably, after the electrified coil is electrified, the magnetic pole adjacent to the magnetic plate on the adjacent side is a like magnetic pole, so that a repulsive force is generated between the electrified coil and the magnetic plate.

Preferably, still include the base, the bottom of base is rotated and is connected with the photovoltaic board, arc pole fixed mounting is in the bottom of photovoltaic board, magnetic plate fixed mounting is between the base, just the centre of a circle of arc pole is concentric with the commentaries on classics center of a circle of base and photovoltaic board for the removal of arc pole can drive the photovoltaic board and rotate.

Preferably, both ends are rotated about the photovoltaic board and are connected with side photovoltaic board, just the electric current that side photovoltaic board produced passes through the wire and is connected with the electrical coil electricity of adjacent one side through the arc pole, and consequently, the electrical coil of adjacent one side can be circular telegram to the electric current that both sides side photovoltaic board produced.

Preferably, the bottom fixed mounting at base top has the guide block, spacing hole has been seted up to the bottom of guide block, spacing hole and spacing post looks adaptation.

A production process of a high-corrosion-resistance photovoltaic bracket comprises the following steps:

s1, forming of the bracket: shearing and bending the metal assembly, and welding the metal assembly into a metal component for assembling the photovoltaic bracket;

s2, rough grinding: polishing the crater on the surface of the metal component and removing welding slag generated in the welding process;

s3, fine grinding: then putting the metal assembly into a press-in dry sand blasting machine with the powder particle diameter of 2 mm to treat the surface of the metal component;

s4, acid washing: putting the metal component into a pickling solution of hydrogen chloride and a corrosion inhibitor at the temperature of 26-33 ℃ to clean the metal component, and drying after cleaning;

s5, preparation of electroplating solution: stirring zinc oxide into paste with a small amount of water, adding pure water, stirring completely, slowly adding into dissolved sodium hydroxide solution after stirring, slowly stirring to mix completely, adding into a aqueduct, adding brightener, and stirring;

s6, electroplating: putting the cleaned and dried metal component into an aqueduct added with plating solution and taking the metal component as a cathode, and applying current to carry out galvanizing so as to form a galvanizing layer on the surface of the metal component;

s7, drying and assembling: and drying the electroplated metal component again, and assembling by using a fastener to obtain the photovoltaic bracket.

The invention provides a high-corrosion-resistance photovoltaic support and a production process thereof. The method has the following beneficial effects:

1. this high corrosion-resistant photovoltaic support and production technology thereof, through self-adjustment mechanism's design, through the perception of left and right sides side photovoltaic board to both sides light, the cooperation is to the interact of adjacent one side circular telegram coil circular telegram back and magnetic sheet, can make the photovoltaic board towards irradiant one side slope, and then has improved the generating efficiency of photovoltaic board.

2. According to the high-corrosion-resistance photovoltaic support and the production process thereof, through the design of the self-adjusting mechanism and the photovoltaic support production process, the photovoltaic panel follows the inclination of illumination, and can be stably in a horizontal state in rainy days and at night, the support at the bottom can be prevented from being irradiated by light, meanwhile, the support is prevented from being eroded by rainwater to the maximum extent, and meanwhile, through the surface treatment and the galvanizing treatment after the pickling of a metal component for manufacturing the support, the corrosion resistance of the photovoltaic support is improved, and the service life of the photovoltaic support is prolonged.

Drawings

FIG. 1 is a cross-sectional view of a structure of the present invention;

FIG. 2 is a cross-sectional view of a photovoltaic panel of the present invention in an inclined configuration;

FIG. 3 is an enlarged view of the structure of FIG. 1 at A according to the present invention.

In the figure: 1. a base; 2. a photovoltaic panel; 3. a self-adjusting mechanism; 31. an arc rod; 32. mounting blocks; 33. a magnetic plate; 34. a first spring; 35. an iron ring; 36. a second spring; 37. a limiting column; 38. a transmission rod; 39. an electrified coil; 4. a lateral photovoltaic panel; 5. a guide block; 6. and a limiting hole.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The embodiment of the high-corrosion-resistance photovoltaic bracket and the production process thereof is as follows:

the first embodiment is as follows:

referring to fig. 1-3, a high corrosion-resistant photovoltaic support comprises a self-adjusting mechanism 3, the self-adjusting mechanism 3 comprises an arc rod 31, mounting blocks 32 are fixedly mounted between the bottoms of the arc rod 31, magnetic plates 33 are arranged on the left and right sides of the mounting blocks 32 on the periphery of the arc rod 31, a first spring 34 is fixedly connected between the magnetic plates 33 and the mounting blocks 32, two iron rings 35 are slidably connected inside the middle of the mounting blocks 32, symmetrical limiting and sliding connections are formed inside the middle of the mounting blocks 32, a transmission rod 38 is composed of two connection rods, one end of each connection rod is rotatably connected with the bottom end of a limiting column 37, the other end of each connection rod is rotatably connected with one side adjacent to each of the two iron rings 35, so that the limiting column 37 can be jacked up when the iron rings 35 move towards each other, the limiting column 37 can be driven to move down when the iron rings 35 move away from each other, a second spring 36 is fixedly connected to one side of the iron ring 35 away from the center of the mounting blocks 32, the top of the mounting block 32 is connected with a limiting column 37 in a sliding manner, a transmission rod 38 is connected between the limiting column 37 and the iron ring 35 in a transmission manner, energizing coils 39 are fixedly mounted inside the left side and the right side of the mounting block 32, the magnetic poles of the surfaces, adjacent to the magnetic plate 33 on the adjacent side, of the energizing coils 39 are homonymous magnetic poles after the energizing coils 39 are energized, so that repulsive force is generated between the energizing coils 39 and the magnetic plate 33, the base 1 is further included, the photovoltaic plate 2 is rotatably connected to the bottom end of the base 1, the photovoltaic plates 4 on the left side and the right side of the photovoltaic plate 2 are rotatably connected to the left end and the right end of the photovoltaic plate 2, and the current generated by the photovoltaic plates 4 on the side is electrically connected with the energizing coils 39 on the adjacent side through a lead wire and an arc rod 31, so that the current generated by the photovoltaic plates 4 on the two sides can energize the energizing coils 39 on the adjacent side, the arc rod 31 is fixedly mounted at the bottom end of the photovoltaic plate 2, the magnetic plate 33 is fixedly mounted between the bases 1, and the center of the arc rod 31 is concentric with the centers of rotation of the base 1 and the photovoltaic plate 2, make the removal of arc pole 31 can drive photovoltaic board 2 and rotate, the bottom fixed mounting at base 1 top has guide block 5, spacing hole 6 has been seted up to guide block 5's bottom, spacing hole 6 and spacing post 37 looks adaptation, design through self-regulating mechanism 3, the perception to both sides light through left and right sides side photovoltaic board 4, the cooperation is to the interact with magnetic sheet 33 after the circular telegram of adjacent one side circular telegram coil 39, can make photovoltaic board 2 towards irradiant lopsidedness, and then the generating efficiency of photovoltaic board 2 has been improved, follow irradiant slope through photovoltaic board 2, and when overcast and rainy weather and night, photovoltaic board 2 can be stably in the horizontality, can make the support of bottom avoid shining of light, simultaneously furthest avoids the erosion of rainwater.

Example two:

a production process of a high-corrosion-resistance photovoltaic bracket comprises the following steps:

s1, forming of the bracket: shearing and bending the metal assembly, and welding the metal assembly into a metal component for assembling the photovoltaic bracket;

s2, rough grinding: polishing the crater on the surface of the metal component and removing welding slag generated in the welding process;

s3, fine grinding: then putting the metal assembly into a press-in dry sand blasting machine with the powder particle diameter of 2 mm to treat the surface of the metal component;

s4, acid washing: putting the metal component into a pickling solution of hydrogen chloride and a corrosion inhibitor at the temperature of 26-33 ℃ to clean the metal component, and drying after cleaning;

s5, preparation of electroplating solution: stirring zinc oxide into paste with a small amount of water, adding pure water, stirring completely, slowly adding into dissolved sodium hydroxide solution after stirring, slowly stirring to mix completely, adding into a aqueduct, adding brightener, and stirring;

s6, electroplating: putting the cleaned and dried metal component into an aqueduct added with plating solution and taking the metal component as a cathode, and applying current to carry out galvanizing so as to form a galvanizing layer on the surface of the metal component;

s7, drying and assembling: and drying the electroplated metal component again, and assembling by using a fastener to obtain the photovoltaic bracket.

By carrying out surface treatment and pickling treatment on the metal component for manufacturing the support and then carrying out galvanizing treatment, the corrosion resistance of the photovoltaic support is improved and the service life of the photovoltaic support is prolonged.

Example three:

referring to fig. 1-3, a high corrosion-resistant photovoltaic support comprises a self-adjusting mechanism 3, the self-adjusting mechanism 3 comprises an arc rod 31, mounting blocks 32 are fixedly mounted between the bottoms of the arc rod 31, magnetic plates 33 are arranged on the left and right sides of the mounting blocks 32 on the periphery of the arc rod 31, a first spring 34 is fixedly connected between the magnetic plates 33 and the mounting blocks 32, two iron rings 35 are slidably connected inside the middle of the mounting blocks 32, symmetrical limiting and sliding connections are formed inside the middle of the mounting blocks 32, a transmission rod 38 is composed of two connection rods, one end of each connection rod is rotatably connected with the bottom end of a limiting column 37, the other end of each connection rod is rotatably connected with one side adjacent to each of the two iron rings 35, so that the limiting column 37 can be jacked up when the iron rings 35 move towards each other, the limiting column 37 can be driven to move down when the iron rings 35 move away from each other, a second spring 36 is fixedly connected to one side of the iron ring 35 away from the center of the mounting blocks 32, the top of the mounting block 32 is connected with a limiting column 37 in a sliding manner, a transmission rod 38 is connected between the limiting column 37 and the iron ring 35 in a transmission manner, energizing coils 39 are fixedly mounted inside the left side and the right side of the mounting block 32, the magnetic poles of the surfaces, adjacent to the magnetic plate 33 on the adjacent side, of the energizing coils 39 are homonymous magnetic poles after the energizing coils 39 are energized, so that repulsive force is generated between the energizing coils 39 and the magnetic plate 33, the base 1 is further included, the photovoltaic plate 2 is rotatably connected to the bottom end of the base 1, the photovoltaic plates 4 on the left side and the right side of the photovoltaic plate 2 are rotatably connected to the left end and the right end of the photovoltaic plate 2, and the current generated by the photovoltaic plates 4 on the side is electrically connected with the energizing coils 39 on the adjacent side through a lead wire and an arc rod 31, so that the current generated by the photovoltaic plates 4 on the two sides can energize the energizing coils 39 on the adjacent side, the arc rod 31 is fixedly mounted at the bottom end of the photovoltaic plate 2, the magnetic plate 33 is fixedly mounted between the bases 1, and the center of the arc rod 31 is concentric with the centers of rotation of the base 1 and the photovoltaic plate 2, make the removal of arc pole 31 can drive photovoltaic board 2 and rotate, the bottom fixed mounting at base 1 top has guide block 5, spacing hole 6 has been seted up to guide block 5's bottom, spacing hole 6 and spacing post 37 looks adaptation, design through self-regulating mechanism 3, through the perception of left and right sides side photovoltaic board 4 to both sides light, the cooperation is to the interact with magnetic sheet 33 after the circular telegram of adjacent one side circular telegram coil 39, can make photovoltaic board 2 towards irradiant lopsidedness, and then the generating efficiency of photovoltaic board 2 has been improved.

A production process of a high-corrosion-resistance photovoltaic bracket comprises the following steps:

s1, forming of the bracket: shearing and bending the metal assembly, and welding the metal assembly into a metal component for assembling the photovoltaic bracket;

s2, rough grinding: polishing the crater on the surface of the metal component and removing welding slag generated in the welding process;

s3, fine grinding: then putting the metal assembly into a press-in dry sand blasting machine with the powder particle diameter of 2 mm to treat the surface of the metal component;

s4, acid washing: putting the metal component into a pickling solution of hydrogen chloride and a corrosion inhibitor at the temperature of 26-33 ℃ to clean the metal component, and drying after cleaning;

s5, preparation of electroplating solution: stirring zinc oxide into paste with a small amount of water, adding pure water, stirring completely, slowly adding into dissolved sodium hydroxide solution after stirring, slowly stirring to mix completely, adding into a aqueduct, adding brightener, and stirring;

s6, electroplating: putting the cleaned and dried metal component into an aqueduct added with plating solution and taking the metal component as a cathode, and applying current to carry out galvanizing so as to form a galvanizing layer on the surface of the metal component;

s7, drying and assembling: and drying the electroplated metal component again, and assembling by using a fastener to obtain the photovoltaic bracket.

Through the design of self-adjusting mechanism 3 and photovoltaic support production technology, follow irradiant slope through photovoltaic board 2 to and when overcast and rainy weather and night, photovoltaic board 2 can be stably in the horizontality, can make the support of bottom avoid the shining of light, avoids the erosion of rainwater to the at utmost simultaneously, through to the metal member surface treatment of preparation support and pickling back again zinc-plating handle, has improved photovoltaic support corrosion-resistant ability and life.

When the photovoltaic module is used, when sunlight exists in the daytime, the sunlight irradiates on the photovoltaic panel 2 and generates electricity under the action of the photovoltaic panel 2, the side photovoltaic panels 4 on the sides of the photovoltaic panel 2 also collect light on the sides and generate electricity, the side photovoltaic panels 4 are electrically connected with the electrified coil 39 in the installation block 32 through leads and can electrify the electrified coil 39, so that the two ends of the electrified coil 39 generate magnetism to attract the iron ring 35 in the middle of the installation block 32, the iron ring 35 moves towards the two sides in a separated mode, the limiting columns 37 are driven to move downwards under the action of the transmission rods 38 to remove the limitation between the limiting columns and the limiting holes 6 at the bottom end of the guide block 5, and in the electrifying process of the electrified coil 39, when the intensities of the light received between the photovoltaic panels 4 on the left side and the right side are different, the current generated by the side with stronger light intensity is increased, and the other side is relatively smaller, through the electrical connection between the side photovoltaic panel 4 and the adjacent side electrified coil 39 and the design that the electrified coil 39 is electrified and then has the same magnetic pole with the adjacent magnetic pole of the adjacent side magnetic plate 33, the repulsive force between the side mounting block 32 with stronger light intensity and the magnetic plate 33 is increased, and the other side is reduced, so that the mounting block 32 drives the circular arc rod 31 to rotate towards the side away from the side with stronger light intensity, and further the side with stronger light intensity of the photovoltaic panel 2 is inclined downwards, and the photovoltaic panel 2 better faces to the side irradiated by light, thereby improving the power generation efficiency;

and the photovoltaic panel 2 can better shield the illumination in the process of inclining according to the light angle, thereby protecting the bracket from the sun, and in rainy days or at night without the sun, the side photovoltaic panel 4 can not generate electric energy, so that the electrifying coil 39 can not be electrified to generate magnetism, and thus no repulsive force is generated between the magnetic plate 33, so that the mounting block 32 is in the middle position under the restoring force of the first spring 34, meanwhile, the iron ring 35 will move towards the middle under the action of the restoring force of the second spring 36 after the energized coil 39 loses the attraction force to the energized coil to jack up the limit column 37, and moves upwards into the limiting hole 6 when moving to the middle position to complete the limiting of the mounting block 32, so that the photovoltaic panel 2 is stably in a horizontal state, the wind resistance is reduced, and the bracket at the bottom is shielded in the largest area, so that the bracket is prevented from being corroded by rainwater.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.