White system disappears at bottom of blast furnace slag
阅读说明:本技术 一种高炉熔渣底滤消白系统 (White system disappears at bottom of blast furnace slag ) 是由 段国建 王得刚 全强 孟凯彪 陈秀娟 马铭 宿立伟 樊波 于 2019-12-25 设计创作,主要内容包括:本发明公开了一种高炉熔渣底滤消白系统,包括粒化消白塔(2)、第一过滤消白池(6)和第二过滤消白池(16),粒化消白塔(2)的下部设有高炉熔渣入口(9)和粒化器(1),粒化消白塔(2)内设有冷凝喷淋装置(4),粒化消白塔(2)的上部设有蒸汽出口(10),第一过滤消白池(6)和第二过滤消白池(16)均内设有过滤层(7)和过滤管(8),蒸汽出口(10)通过蒸汽输送管线(11)与第一过滤消白池(6)的过滤管(8)和第二过滤消白池(16)的过滤管(8)连接。该高炉熔渣底滤消白系统采用粒化塔喷淋加过滤消白池滤料冷却的双重消白工艺,彻底消除高炉熔渣粒化处理过程中的有害蒸汽,达到真正消白及环保的目的。(The invention discloses a blast furnace slag bottom filtering and whitening system which comprises a granulating and whitening tower (2), a first filtering and whitening pool (6) and a second filtering and whitening pool (16), wherein the lower part of the granulating and whitening tower (2) is provided with a blast furnace slag inlet (9) and a granulator (1), a condensation spray device (4) is arranged in the granulating and whitening tower (2), the upper part of the granulating and whitening tower (2) is provided with a steam outlet (10), a filter layer (7) and a filter pipe (8) are arranged in each of the first filtering and whitening pool (6) and the second filtering and whitening pool (16), and the steam outlet (10) is connected with the filter pipe (8) of the first filtering and whitening pool (6) and the filter pipe (8) of the second filtering and whitening pool (16) through a steam conveying pipeline (11). The blast furnace slag bottom filtering and whitening system adopts a double whitening process of spraying of a granulating tower and cooling of filter materials of a filtering and whitening tank, thoroughly eliminates harmful steam in the process of granulating the blast furnace slag, and achieves the purposes of real whitening elimination and environmental protection.)
1. The blast furnace slag bottom filtering and whitening system is characterized by comprising a granulating and whitening tower (2), a first filtering and whitening pool (6) and a second filtering and whitening pool (16), wherein a blast furnace slag inlet (9) and a granulator (1) are arranged at the lower part of the granulating and whitening tower (2), a condensation spray device (4) is arranged in the granulating and whitening tower (2), a steam outlet (10) is arranged at the upper part of the granulating and whitening tower (2), a filter layer (7) and a filter pipe (8) are arranged in each of the first filtering and whitening pool (6) and the second filtering and whitening pool (16), and the steam outlet (10) is connected with the filter pipe (8) of the first filtering and whitening pool (6) and the filter pipe (8) of the second filtering and whitening pool (16) through a steam conveying pipeline (11).
2. The blast furnace slag bottom filtration and white removal system according to claim 1, wherein a spray water collecting hopper (3), a steam outlet (10), a condensation spraying device (4), the spray water collecting hopper (3), a blast furnace slag inlet (9) and the granulator (1) are sequentially arranged from top to bottom in the granulation and white removal tower (2).
3. The blast furnace slag bottom filtration and white removal system according to claim 2, wherein a spray water inlet (12) and a collected water outlet (13) are arranged on the side wall of the granulation white removal tower (2), spray water can be supplied to the condensation spray device (4) through the spray water inlet (12), and water collected by the spray water collection hopper (3) can be discharged through the collected water outlet (13).
4. The blast furnace slag bottom leaching and white washing system according to claim 3, further comprising a first cooling tower (14) and a first water storage tank (15), wherein the water discharged from the collected water outlet (13) can enter the first cooling tower (14), the water cooled by the first cooling tower (14) can enter the first water storage tank (15), and the first water storage tank (15) can supply water to the spray water inlet (12).
5. The blast furnace slag bottom filtration and white removal system according to claim 1, wherein a steam blower (5) is arranged on the steam delivery pipeline (11), and steam discharged from the steam outlet (10) can enter the filter pipe (8) of the first filtration and white removal tank (6) or the filter pipe (8) of the second filtration and white removal tank (16) through the steam delivery pipeline (11).
6. The blast furnace slag bottom filtration and whitening system according to claim 1, characterized in that the first filtration and whitening tank (6) has the same structure as the second filtration and whitening tank (16), the filter pipe (8) is positioned in the filter layer (7) or below the filter layer (7), and the filter layer (7) contains filter materials with gradually increasing grain sizes from top to bottom.
7. The blast furnace slag bottom filtering and whitening system according to claim 1, characterized by further comprising a second cooling tower (17) and a second water storage tank (18), wherein the filter pipe (8) of the first filtering and whitening tank (6) and the filter pipe (8) of the second filtering and whitening tank (16) are both connected with the second cooling tower (17) through a drainage line (19), and water cooled by the second cooling tower (17) can enter the second water storage tank (18).
8. The bottom-filtering and white-removing system for blast furnace slag according to claim 7, characterized in that the lower part of the granulating and white-removing tower (2) is further provided with a granulated slag outlet (21), and the second water storage tank (18) can supply slag flushing water to the granulator (1).
9. The blast furnace slag bottom filtration and whitening system according to claim 8, characterized in that the slag outlet (21) is connected with the slag inlet of the first filtration and whitening tank (6) and the slag inlet of the second filtration and whitening tank (16) through a slag sluicing groove (22), the slag inlet of the first filtration and whitening tank (6) is positioned between the upper end surface of the first filtration and whitening tank (6) and the upper surface of the filter layer (7) of the first filtration and whitening tank (6), and the slag inlet of the second filtration and whitening tank (16) is positioned between the upper end surface of the second filtration and whitening tank (16) and the upper surface of the filter layer (7) of the second filtration and whitening tank (16).
10. The blast furnace slag bottom filtration and whitening system according to claim 9, characterized in that when steam discharged from the steam outlet (10) enters the filter pipe (8) of the first filtration and whitening pool (6) through the steam conveying pipeline (11), the granulated slag discharged from the granulated slag outlet (21) enters the second filtration and whitening pool (16) through the slag washing groove (22) and the granulated slag inlet of the second filtration and whitening pool (16) in sequence; when steam discharged from the steam outlet (10) enters the filtering pipe (8) of the second filtering and whitening pool (16) through the steam conveying pipeline (11), the water granulated slag discharged from the water granulated slag outlet (21) sequentially passes through the slag flushing channel (22) and the water granulated slag inlet of the first filtering and whitening pool (6) and enters the first filtering and whitening pool (6).
Technical Field
The invention relates to the field of metal smelting equipment, in particular to a bottom filtering and white removing system for blast furnace slag.
Background
High-temperature liquid slag (1350 ℃ -1500 ℃) is generated during blast furnace smelting, 7 hundred million tons of molten iron are produced in China every year, and 2.5 million tons of high-temperature liquid slag are generated. The slag is usually granulated at home and abroad by a precipitation filtration method (often called bottom filtration method) and a granulating process. The method comprises the steps of carrying out hydraulic slag flushing in front of a blast furnace, crushing slag by water quenching to obtain a slag-water mixture (often called water slag), enabling water slag to enter a filter tank through a slag flushing channel, filtering liquid water by a filter layer in the filter tank for recycling, leaving solid slag particles in the filter tank, and then grabbing, loading and transporting the slag particles by a bridge type grab crane.
The granulated slag process can generate a large amount of sulfur-containing steam (about 60-100 ℃) in the process of granulating the molten slag, the granulated slag steam has corrosiveness, the surrounding environment is polluted in the emission process, surrounding equipment is corroded, and meanwhile, the emitted steam can also corrode the blast furnace equipment to a certain extent due to the fact that the distance between the filter tank and the blast furnace is very close.
With the increasing environmental protection situation in China, the demand of iron and steel enterprises for the steam whitening technology of the water granulated slag process is more and more strong. Related research has been carried out for many years at home and abroad, and slag flushing steam is hopefully eliminated to realize steam whitening. For example, chinese patent CN 107815514 a, published as 2018, 3 and 20, discloses an apparatus and a method for recovering slag flushing water vapor and eliminating white fog, which first adopts a spray cooling mode to realize vapor recovery, and then utilizes hot blast furnace flue gas to heat steam to prevent white smoke generation. The method can effectively reduce partial steam emission, and the generation of white smoke can be prevented by utilizing the temperature-rising steam of the flue gas of the hot blast stove, but partial steam is finally discharged into the atmosphere, namely, the real and thorough white elimination can not be realized.
Disclosure of Invention
In order to realize real and thorough white elimination, the invention provides a blast furnace slag bottom filtering white elimination system, which can reduce the spray water amount of a granulation tower and fully play the characteristics of a filter material in an environment-friendly bottom filter, so that the filter material not only plays a role in filtering slag-water mixture, but also plays a role in eliminating white of steam through a backwashing system, and finally realizes cooling recovery and cyclic utilization of steam, thereby avoiding energy waste and playing a role in environmental protection.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a white system of blast furnace slag end filtration, including the pelletization white-removing tower, first filtration white-removing pool and second filtration white-removing pool, the lower part of pelletization white-removing tower is equipped with blast furnace slag entry and granulator, is equipped with the condensation spray set in the pelletization white-removing tower, and the upper portion of pelletization white-removing tower is equipped with the steam outlet, and first filtration white-removing pool and second filtration white-removing pool are equipped with filter layer and filter tube in each, and the steam outlet passes through the steam conveying pipeline and is connected with the filter tube of first filtration white-removing pool and the filter tube of second filtration white-removing pool.
The granulating and whiting-eliminating tower is also internally provided with a spray water collecting hopper, and a steam outlet, a condensation spraying device, the spray water collecting hopper, a blast furnace slag inlet and a granulator are sequentially arranged from top to bottom.
The side wall of the granulating and water-reducing tower is provided with a spray water inlet and a collected water outlet, spray water can be supplied to the condensation spraying device through the spray water inlet, and water collected by the spray water collecting hopper can be discharged through the collected water outlet.
The blast furnace slag bottom filtering and white matter eliminating system further comprises a first cooling tower and a first water storage tank, water discharged from a collected water outlet can enter the first cooling tower, water cooled by the first cooling tower can enter the first water storage tank, and the first water storage tank can supply water to the spray water inlet.
The steam conveying pipeline is provided with a steam fan, and steam discharged from the steam outlet can enter the filter pipe of the first filtering and white removing pool or the filter pipe of the second filtering and white removing pool through the steam conveying pipeline.
The structure of the first filtering and whitening tank is the same as that of the second filtering and whitening tank, the filtering pipe is positioned in the filtering layer or below the filtering layer, and the filtering layer contains filtering materials with gradually-increased grain sizes from top to bottom.
The blast furnace slag bottom filtering and whitening system further comprises a second cooling tower and a second water storage tank, wherein the filter pipe of the first filtering and whitening tank and the filter pipe of the second filtering and whitening tank are both connected with the second cooling tower through a drainage pipeline, and water cooled by the second cooling tower can enter the second water storage tank.
The lower part of the granulating and whitening tower is also provided with a granulated slag outlet, and the second water storage tank can supply slag flushing water to the granulator.
The granulating slag outlet is connected with the granulating slag inlet of the first filtering and whitening pool and the granulating slag inlet of the second filtering and whitening pool through a slag flushing channel, the granulating slag inlet of the first filtering and whitening pool is positioned between the upper end surface of the first filtering and whitening pool and the upper surface of the filter layer of the first filtering and whitening pool, and the granulating slag inlet of the second filtering and whitening pool is positioned between the upper end surface of the second filtering and whitening pool and the upper surface of the filter layer of the second filtering and whitening pool.
When steam discharged from the steam outlet enters a filter pipe of the first filtering and whitening pool through a steam conveying pipeline, water granulated slag discharged from the water granulated slag outlet sequentially passes through the slag flushing channel and a water granulated slag inlet of the second filtering and whitening pool to enter the second filtering and whitening pool; when steam discharged from the steam outlet enters the filtering pipe of the second filtering and whitening tank through the steam conveying pipeline, granulated slag discharged from the granulated slag outlet sequentially passes through the slag flushing channel and the granulated slag inlet of the first filtering and whitening tank to enter the first filtering and whitening tank.
The invention has the beneficial effects that:
1. the invention can fully utilize the condensing spray device and the filter material in the bottom filtering process to realize thorough steam white elimination treatment.
2. The invention can realize the complete recovery of the steam in the slag flushing and granulating process and realize the recycling of water resources.
3. The invention can improve the back washing efficiency of the filter material, improve the activity of the filter material and avoid the problems of easy hardening and short service life of the filter material.
4. The invention is not only suitable for the new construction project of the blast furnace, but also suitable for the environmental protection reconstruction of the existing blast furnace water slag system.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention.
FIG. 1 is a schematic structural diagram of a bottom filtering and white removing system for blast furnace slag according to the present invention.
Fig. 2 is a sectional view taken along a-a in fig. 1.
Fig. 3 is a schematic view of a granulated absorption tower at the location of a spray water collection hopper.
FIG. 4 is a top view of the outer bucket body and water collection pipe.
Fig. 5 is a sectional view taken along the direction B-B in fig. 4.
1. A granulator; 2. granulating and eliminating the white tower; 3. a spray water collecting hopper; 4. a condensation spraying device; 5. a steam fan; 6. a first filtering and whitening pool; 7. a filter layer; 8. a filter tube; 9. a blast furnace slag inlet; 10. a steam outlet; 11. a vapor delivery line; 12. a spray water inlet; 13. a collected water outlet; 14. a first cooling tower; 15. a first water storage tank; 16. a second filtering and whitening pool; 17. a second cooling tower; 18. a second water storage tank; 19. a drain line; 21. a granulated slag outlet; 22. flushing a slag channel;
31. an inner barrel bucket; 32. an outer barrel bucket; 33. a water collection pipeline; 34. an outer bucket body; 35. an inner baffle ring; 36. a drain through hole; 37. an annular water collection tank; 38. condensed water and spray water; 39. a sulfur-containing vapor;
111. a first steam delivery leg; 112. a second steam delivery leg; 113. a main steam conveying line.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
A blast furnace slag bottom filtering and whitening system comprises a granulating and whitening
The
In this embodiment, the blast
The spray
The upper end of the
The outer diameter of the upper end of the
During use, the sulfur-containing
In the embodiment, the side wall of the granulation and
In this embodiment, the
The
In this embodiment, the blast furnace slag bottom filtering and white removing system further comprises a
In this embodiment, the wall of the
In this embodiment, the blast furnace slag bottom filtering and whitening system further comprises a
In this embodiment, the
In this embodiment, the
In the present embodiment, the first filtering and
The working process of the blast furnace slag bottom filtering and white removing system is described below.
High-temperature molten slag (1350-1500 ℃) enters the granulating and whitening
The
The water discharged from the collected
The residual part of the sulfur-containing steam not condensed by the atomized shower water is guided by the
The residual part of sulfur-containing steam is discharged from the filtering through holes of the
The water (flushing slag water) in the
After a certain period of operation, the
The residual sulfur-containing steam is discharged from the filtering through holes of the
The water (flushing slag water) in the
In the invention, the first filtering and
The first filtering and
The invention makes full use of the filter material and the filter pipe in the bottom filtration process, and leads a small part of steam which is not condensed by the condensing and spraying device to the back washing system in the steam whitening process, thereby not only realizing the thorough steam whitening treatment, but also firstly carrying out back washing on the filter material by using the steam and then carrying out back washing on the filter material by using water, improving the back washing efficiency on the filter material, improving the activity of the filter material, and avoiding the problems of easy hardening and short service life of the filter material.
The invention can realize the complete recovery of the steam in the slag flushing and granulating process and realize the recycling of water resources; the invention only adds the steam fan on the basis of the original slag bottom filtration process, is not only suitable for the new construction project of the blast furnace, but also suitable for the environmental protection reconstruction of the existing blast furnace slag system, and has great significance for the environmental protection production of the blast furnace slag system.
The above description is only exemplary of the invention and should not be taken as limiting the scope of the invention, so that the invention is intended to cover all modifications and equivalents of the embodiments described herein. In addition, the technical features and the technical schemes, and the technical schemes can be freely combined and used.
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