Integral bathroom chassis and production process thereof
阅读说明:本技术 一种整体卫浴底盘及其生产工艺 (Integral bathroom chassis and production process thereof ) 是由 谢继任 庞健锋 冯中魁 王学猛 于 2019-11-22 设计创作,主要内容包括:本发明公开了一种整体卫浴底盘,包括支撑壳体,所述支撑壳体包括底板及边框;所述支撑壳体的上方设有装饰层,所述支撑壳体内设有条形的排水部,所述排水部与下水管道连通;部分或整体装饰层沿同一方向向所述排水部倾斜设置,所述支撑壳体、排水部及装饰层围成填充腔,所述填充腔内设有浇注成型的填充层;所述支撑壳体的底面设有可拆卸连接的支撑架,所述支撑架包括与所述底板连接的支撑座及设于所述支撑座底面的高度调节装置。相应地,本发明还公开了一种整体卫浴底盘的生产工艺。实施本发明,可实现快速排水,安装简单,美观性好。(The invention discloses an integral bathroom chassis which comprises a supporting shell, wherein the supporting shell comprises a bottom plate and a frame; a decorative layer is arranged above the supporting shell, a strip-shaped water discharging part is arranged in the supporting shell, and the water discharging part is communicated with a sewer pipeline; the supporting shell, the drainage part and the decorative layer are enclosed to form a filling cavity, and a filling layer formed by casting is arranged in the filling cavity; the bottom surface of the supporting shell is provided with a supporting frame which is detachably connected, and the supporting frame comprises a supporting seat connected with the bottom plate and a height adjusting device arranged on the bottom surface of the supporting seat. Correspondingly, the invention also discloses a production process of the integral bathroom chassis. The invention can realize quick drainage, and has simple installation and good aesthetic property.)
1. The integral bathroom chassis is characterized by comprising a supporting shell, wherein the supporting shell comprises a bottom plate and a frame arranged on the periphery of the bottom plate;
a decorative layer is arranged above the supporting shell, a strip-shaped water discharging part is arranged in the supporting shell, and the water discharging part is communicated with a sewer pipeline;
the supporting shell, the drainage part and the decorative layer are enclosed to form a filling cavity, and a filling layer formed by casting is arranged in the filling cavity;
the bottom surface of the supporting shell is provided with a supporting frame which is detachably connected, and the supporting frame comprises a supporting seat connected with the bottom plate and a height adjusting device arranged on the bottom surface of the supporting seat.
2. The one-piece sanitary ware chassis according to claim 1 wherein said water drain portion comprises a gutter channel and a water drain plate; and a drain hole is formed in the water flowing groove.
3. The sanitary ware according to claim 2, wherein said water discharging part comprises a first water discharging part disposed in a front-rear direction and a second water discharging part disposed in a horizontal direction, said first water discharging part and said second water discharging part being in communication.
4. The integrated bathroom chassis of claim 3, wherein the first drainage part divides the chassis into a first working area and a second working area, and the decorative layer on the first working area and/or the second working area is disposed to be inclined toward the first drainage part;
the second drainage part is arranged in the second working area.
5. The one-piece sanitary ware chassis according to claim 1, wherein said water draining portion is disposed in an inclined manner, and an upper plane of said water draining plate is not higher than an upper plane of said decorative layer.
6. The one-piece sanitary ware chassis of claim 1 wherein said filler layer comprises a reinforcing plate having a plurality of through holes.
7. The one-piece sanitary ware chassis of claim 1 wherein said height adjustment means comprises:
the adjusting rod assembly comprises a first adjusting rod and a second adjusting rod sleeved on the first adjusting rod, and the second adjusting rod assembly is detachably connected with the bottom plate;
a multi-stage stepped hole is formed in the first adjusting rod assembly;
the bottom of the first adjusting rod is provided with a detachably connected chassis, and a first elastic piece is arranged on the chassis;
and a locking assembly is arranged in the multistage stepped hole.
8. The integrated sanitary ware chassis according to claim 7, wherein said anti-loosening assembly comprises a post rod, a second elastic member sleeved on said post rod, a first boss provided at an upper end of said post rod, and a second boss provided at a lower end of said post rod;
one end of the second elastic piece is abutted with the first boss, and the other end of the second elastic piece is abutted with the step of the multistage stepped hole;
the first elastic piece is abutted with the second boss.
9. A process for manufacturing an integral sanitary ware base plate according to any one of claims 1 to 8, comprising:
s1, arranging a clamp used for positioning and fixing the drainage part, the decoration layer and the support shell upwards in the opposite direction;
s2, placing the drainage part, the decoration layer and the support shell in the clamp with the reverse side facing upwards according to the preset position, and enabling the decoration layer to be partially or completely arranged towards the drainage part in an inclined way along the same direction;
s3, clamping the drainage part, the decoration layer and the support shell by the clamp to form a filling cavity;
s4, filling filler into the filling cavity of the support shell;
s5, curing the filler to form a filling layer;
s6, removing the overflowing filler, and filling sealant in the gap on the decorative layer and the gap between the decorative layer and the support shell;
and S7, mounting the height adjusting device on the bottom surface of the supporting shell.
10. The integrated bathroom chassis of claim 9, wherein the clip comprises a pressing plate for limiting the decorative layer and the drainage portion, the pressing plate is provided with a groove which is obliquely arranged, and the groove is matched with the decorative layer;
the clamp also comprises a side plate detachably connected with the pressing plate, and the side plate is arranged on the outer side of the supporting shell;
the side plate is provided with at least one pouring hole, and the pouring hole is communicated with the filling cavity of the supporting shell.
Technical Field
The invention relates to the technical field of integrated bathrooms, in particular to an integrated bathroom chassis and a production process thereof.
Background
Along with the improvement of living standard of people, the demand on the whole bathroom is more and more increased. The common integral bathroom chassis in the market is manufactured by adopting a mold, for example, the SMC chassis is manufactured by adopting a steel hot-pressing mold, and for example, the glass fiber reinforced plastic composite chassis is formed by adopting a glass fiber reinforced plastic mold in a composite mode.
The drainage system of the existing bathroom chassis comprises a floor drain arranged on the bottom plate and a sewer pipeline connected with the floor drain. Common decorative layers typically use ceramic tiles. In order to improve the drainage effect, the decorative layer is arranged to be inclined towards the floor drain, so that the floor drain is located at the lowest position, and quick drainage is facilitated. However, due to the influence of the size of the tiles, the inclination angle of the surrounding tiles to the floor drain is difficult to control, so that the problems of uneven bottom plate, general drainage, influence on the appearance and the like are caused.
In addition, in the prior art, after the bathroom base plate is placed in a bathroom, the bathroom base plate is difficult to level due to the influence of the flatness of the ground, so that the overall drainage performance of the base plate is influenced.
Disclosure of Invention
The invention aims to solve the technical problem of providing an integral bathroom chassis which can realize quick drainage, is simple to install and has good attractiveness.
In order to solve the technical problem, the invention provides an integral bathroom chassis which comprises a supporting shell, wherein the supporting shell comprises a bottom plate and a frame arranged on the periphery of the bottom plate;
a decorative layer is arranged above the supporting shell, a strip-shaped water discharging part is arranged in the supporting shell, and the water discharging part is communicated with a sewer pipeline;
the supporting shell, the drainage part and the decorative layer are enclosed to form a filling cavity, and a filling layer formed by casting is arranged in the filling cavity;
the bottom surface of the supporting shell is provided with a supporting frame, and the supporting frame comprises a supporting seat connected with the bottom plate and a height adjusting device arranged on the bottom surface of the supporting seat.
As an improvement of the technical scheme, the drainage part comprises a water flowing groove and a water leakage plate; and a drain hole is formed in the water flowing groove.
As the improvement of the above technical scheme, the drainage part includes the first drainage part that sets up along the fore-and-aft direction and the second drainage part that sets up along the horizontal direction, first drainage part and second drainage part intercommunication.
As an improvement of the above technical solution, the first drainage part divides the chassis into a first working area and a second working area, and the decorative layer located on the first working area and/or the second working area is arranged in an inclined manner towards the direction of the first drainage part;
the second drainage part is arranged in the second working area.
As an improvement of the above technical solution, the drainage part is arranged obliquely, and the upper plane of the water leakage plate is not higher than the upper plane of the decorative layer.
As an improvement of the above technical solution, the filling layer includes a reinforcing plate, and the reinforcing plate is provided with a plurality of through holes.
As an improvement of the above technical solution, the height adjusting device includes:
the adjusting rod assembly comprises a first adjusting rod and a second adjusting rod sleeved on the first adjusting rod, and the second adjusting rod assembly is detachably connected with the bottom plate; a multi-stage stepped hole is formed in the first adjusting rod assembly;
the bottom of the first adjusting rod is provided with a detachably connected chassis, and a first elastic piece is arranged on the chassis;
and a locking assembly is arranged in the multistage stepped hole.
As an improvement of the above technical scheme, the anti-loosening assembly comprises a mandril, a second elastic piece sleeved on the mandril, a first boss arranged at the upper end of the mandril and a second boss arranged at the lower end of the mandril;
one end of the second elastic piece is abutted with the first boss, and the other end of the second elastic piece is abutted with the step of the multistage stepped hole;
the first elastic piece is abutted with the second boss.
A production process of an integrated bathroom chassis comprises the following steps:
s1, arranging a clamp used for positioning and fixing the drainage part, the decoration layer and the support shell upwards in the opposite direction;
s2, placing the drainage part, the decoration layer and the support shell in the clamp with the reverse side facing upwards according to the preset position, and enabling the decoration layer to be partially or completely arranged towards the drainage part in an inclined way along the same direction;
s3, clamping the drainage part, the decoration layer and the support shell by the clamp to form a filling cavity;
s4, filling filler into the filling cavity of the support shell;
s5, curing the filler to form a filling layer;
s6, removing the overflowing filler, and filling sealant in the gap on the decorative layer and the gap between the decorative layer and the support shell;
and S7, mounting the height adjusting device on the bottom surface of the supporting shell.
As an improvement of the above technical solution, the fixture includes a pressing plate for limiting the decorative layer and the drainage portion, the pressing plate is provided with a groove arranged obliquely, and the groove is matched with the decorative layer;
the clamp also comprises a side plate detachably connected with the pressing plate, and the side plate is arranged on the outer side of the supporting shell;
the side plate is provided with at least one pouring hole, and the pouring hole is communicated with the filling cavity of the supporting shell.
The implementation of the invention has the following beneficial effects:
the water drainage device comprises a supporting shell provided with an accommodating cavity, wherein a strip-shaped water drainage part is arranged in the supporting shell, and the water drainage part is strip-shaped. A decorative layer is arranged above the supporting shell. The filling layer is arranged among the decorative layer, the drainage part and the support shell to carry out integral sealing and positioning of the decorative layer, so that the decorative layer partially or completely inclines towards the drainage part from the same direction, the problems that the decorative layer inclines towards the floor drain along the periphery and the inclination angle of the device layer is difficult to adjust consistently in the prior art are solved, and the drainage efficiency of the bathroom chassis is improved and the overall appearance is attractive. Furthermore, a support frame is arranged on the bottom surface of the support shell, a height adjusting device is arranged on the support frame, and the height adjusting device can adjust the horizontal placement of the support shell relative to the ground so as to further improve the drainage efficiency and effect of the overall bathroom chassis.
Further, water drainage portion includes first water drainage portion, first water drainage portion will the chassis divide into first workspace and second workspace, be located first workspace and/or be located the decorative layer on the second workspace to the direction slope setting of first water drainage portion to realize quick drainage, also be convenient for carry out dry wet subregion simultaneously.
The height adjusting device comprises an adjusting rod assembly and a locking assembly, a first adjusting rod and a second adjusting rod of the adjusting rod assembly can move relatively along the height direction, the screwing amount of the first adjusting rod and the second adjusting rod is adjusted, and the leveling of the chassis can be realized. The first adjusting rod drives the first elastic piece and the second elastic piece to be compressed, so that positive pressure between the ejector rod and the second adjusting rod is increased, friction between the ejector rod and the second adjusting rod is improved, and anti-loosening effect is achieved.
Drawings
FIG. 1 is a schematic view of an integrated sanitary and bathroom chassis according to the present invention;
FIG. 2 is an exploded view of the sanitary integral base with the support frame removed;
FIG. 3 is a schematic view of the integrated sanitary ware chassis with the decorative layer removed;
FIG. 4 is a schematic view of the integrated sanitary and bathroom chassis with the support frame removed;
FIG. 5 is a schematic view of the structure of the height adjusting device according to the present invention;
FIG. 6 is a view showing an operational state of the height adjusting apparatus according to the present invention;
FIG. 7 is a schematic view of the production process of the integrated sanitary ware base plate according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
Referring to fig. 1 to 3, the invention provides an integrated bathroom chassis, which includes a supporting
a
a part or the whole of the
the bottom surface of the supporting
Specifically, the
In the present embodiment, the
Referring to fig. 4, the
It should be noted that, in order to facilitate cleaning and improve the overall use experience of the user, the
Further, for preventing the local ponding problem because of the uneven formation of
The infill layer comprises a reinforcing
Referring to fig. 1, the supporting
Referring to fig. 5 and 6, in order to realize reliable and stable adjustment of the height adjustment device 52, the height adjustment device 52 includes an adjustment rod assembly and a locking assembly, a
The
The
The anti-loosening assembly is arranged in the multistage stepped
The bottom of the
The
Specifically, the
Referring to fig. 7, correspondingly, the invention discloses a production process of an integrated bathroom chassis, which comprises the following steps:
s1, the
The
S2, placing the
When the
S3, the
The
S4, filling the filling cavity 4 of the
The filling cavity 4 can be filled with polyurethane foaming material through the pouring hole, so that the
And S5, curing the filler to form a filling layer.
And the
And S6, removing the overflowing filler, and filling sealant in the gap on the
The cured polyurethane material partially overflows through the gaps in the
S7, mounting the height adjusting means 52 on the bottom surface of the
Specifically, the
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
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