Tableware cleaning assembly line device
阅读说明:本技术 餐具清洗流水线装置 (Tableware cleaning assembly line device ) 是由 韩琪 纪鹤鸣 高镨 郭钰龙 于 2019-12-23 设计创作,主要内容包括:本发明属于餐具清洗领域,公开了一种餐具清洗流水线装置,包括清洗装置、装盘装置和消毒装置;所述清洗装置包括第一清洗组件、第二清洗组件、第三清洗组件和传送带,所述传送带依次穿过所述第一清洗组件、第二清洗组件和第三清洗组件;所述装盘装置包括皮带传送组件、升降组件和储盘组件;所述消毒装置包括消毒柜,所述消毒柜的输入口与所述抬升板上的第一推动件的作用方向相对应。实现餐具清洗高自动化作业。(The invention belongs to the field of tableware cleaning, and discloses a tableware cleaning production line device, which comprises a cleaning device, a tray loading device and a sterilizing device, wherein the tray loading device comprises a tray loading device and a sterilizing device; the cleaning device comprises a first cleaning assembly, a second cleaning assembly, a third cleaning assembly and a conveyor belt, wherein the conveyor belt sequentially penetrates through the first cleaning assembly, the second cleaning assembly and the third cleaning assembly; the tray loading device comprises a belt conveying assembly, a lifting assembly and a tray storage assembly; the sterilizing device comprises a sterilizing cabinet, and an input port of the sterilizing cabinet corresponds to the action direction of the first pushing piece on the lifting plate. High automation operation of tableware cleaning is realized.)
1. The tableware cleaning assembly line device is characterized by comprising a cleaning device, a tray loading device and a sterilizing device;
the cleaning device comprises a first cleaning assembly, a second cleaning assembly, a third cleaning assembly and a conveyor belt, wherein the conveyor belt sequentially penetrates through the first cleaning assembly, the second cleaning assembly and the third cleaning assembly, the first cleaning assembly and the third cleaning assembly are in running water cleaning, and the second cleaning assembly is in ultrasonic still water cleaning;
the tray loading device comprises a belt conveying assembly, a lifting assembly and a tray assembly, wherein the belt conveying assembly comprises a first moving member, a second moving member and a conveying belt, the first moving member and the second moving member are positioned at the lower part, the conveying belt is positioned at the upper part, the lifting assembly comprises a lifting plate, a lifting member acting on the lifting plate and a first pushing member mounted on the lifting plate, the tray assembly comprises a storage chamber and a second pushing member acting on an output port of the storage chamber, the output port of the conveying belt corresponds to the lifting plate, and the output port of the storage chamber corresponds to the lifting plate;
the sterilizing device comprises a sterilizing cabinet, and an input port of the sterilizing cabinet corresponds to the action direction of the first pushing piece on the lifting plate.
2. The dishwashing line of claim 1, wherein the cleaning apparatus further comprises a collection rack mounted at the outlet of the third cleaning assembly.
3. The assembly line assembly for washing tableware according to claim 2, wherein said conveyor comprises a plurality of racks, said racks having a plurality of first struts and a plurality of second struts, said first struts being connected to said second struts, a distance between adjacent ones of said first struts being equal to a distance between adjacent ones of said second struts, said distance being of a first size, and a widest dimension of said first struts and said second struts being of a second size;
the collecting frame is provided with a plurality of supporting arms, an avoiding groove is formed between every two adjacent supporting arms, the distance size of each adjacent supporting arm is the third size, and the width size of each avoiding groove is the fourth size;
the first size is equal to the third size and the second size is less than the fourth size.
4. The dishwasher assembly of claim 2 wherein the top of the support arm is a round bar and a baffle is provided on the side of the round bar remote from the third cleaning assembly.
5. The dish washing line assembly of any one of claims 1 to 4, wherein each of the first and third washing assemblies comprises a washing chamber, a water conduit, and a shower pipe, the shower pipe being installed in the washing chamber and connected to the water conduit.
6. The dishwashing line of any of claims 1-4, wherein said second cleaning assembly comprises an ultrasonic cleaning tank and an ultrasonic generator.
7. The apparatus according to any one of claims 1 to 4, wherein the first moving member comprises a fixed base, a first motor, a first lead screw, and a first engaging block, the first motor is fixed to one end of the fixed base, the first lead screw is rotatably mounted on the fixed base, the first motor drives the first lead screw, and the first engaging block moves on the first lead screw;
the second moving part comprises a moving seat, a second motor, a second screw rod and a second matching block, the moving seat is fixedly arranged on the first matching block, the second motor is fixed at one end of the moving seat, the second screw rod is rotatably arranged on the moving seat, the second motor drives the second screw rod, and the second matching block moves on the second screw rod;
the belt conveying assembly further comprises a mounting frame, the conveying belt is mounted on the mounting frame, and the mounting frame is fixedly connected with the second matching block.
8. The dish washing line assembly of any one of claims 1 to 4, wherein the lifting assembly further comprises a base plate, the lifting member comprises a cylinder, a power rod, a first push rod and a second push rod, the cylinder is fixedly mounted on the base plate, and a rod body of the cylinder is fixedly connected with the power rod;
the first ejector rod is hinged with the second ejector rod, the upper end part of the first ejector rod is hinged with the lifting plate, and the lower end part of the first ejector rod is in sliding fit with the bottom plate and is hinged with the power rod;
the lower end part of the second ejector rod is hinged with the bottom plate, and the upper end part of the second ejector rod is in sliding fit with the bottom plate.
9. The dish washing line apparatus as claimed in any one of claims 1 to 4, wherein the storage chamber is formed with a storage outlet and a partition is provided at the bottom, the second urging member is installed below the partition with the urging portion being located above the partition, and the storage outlet is provided above the partition.
10. The apparatus according to any one of claims 1 to 4, wherein the disinfection cabinet comprises a sliding door for opening and closing the input port of the disinfection cabinet and a plurality of shelves vertically disposed inside the disinfection cabinet.
Technical Field
The invention belongs to the field of tableware cleaning, and particularly relates to a tableware cleaning production line device.
Background
Tableware is an essential appliance in daily life, the using amount of the tableware is large, the cleaning amount of the tableware is also large, the existing cleaning mode adopts manual cleaning and then dishing disinfection, the process is manual operation, and therefore the working efficiency is not high.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a tableware cleaning production line device, which realizes high-automation tableware cleaning operation.
The technical scheme is as follows:
the tableware cleaning assembly line device comprises a cleaning device, a tray loading device and a sterilizing device; the cleaning device comprises a first cleaning assembly, a second cleaning assembly, a third cleaning assembly and a conveyor belt, wherein the conveyor belt sequentially penetrates through the first cleaning assembly, the second cleaning assembly and the third cleaning assembly, the first cleaning assembly and the third cleaning assembly are in running water cleaning, and the second cleaning assembly is in ultrasonic still water cleaning; the tray loading device comprises a belt conveying assembly, a lifting assembly and a tray assembly, wherein the belt conveying assembly comprises a first moving member, a second moving member and a conveying belt, the first moving member and the second moving member are positioned at the lower part, the conveying belt is positioned at the upper part, the lifting assembly comprises a lifting plate, a lifting member acting on the lifting plate and a first pushing member mounted on the lifting plate, the tray assembly comprises a storage chamber and a second pushing member acting on an output port of the storage chamber, the output port of the conveying belt corresponds to the lifting plate, and the output port of the storage chamber corresponds to the lifting plate; the sterilizing device comprises a sterilizing cabinet, and an input port of the sterilizing cabinet corresponds to the action direction of the first pushing piece on the lifting plate.
When the tableware cleaning production line device works, tableware is placed on the conveying belt, under the action of the conveying belt, the tableware firstly passes through the first cleaning component of the cleaning device, at the moment, the first cleaning component sprays water to perform a cleaning action on the tableware, and part of surface stains are removed by the cleaned tableware. Then the conveyer belt continues to carry the tableware and enters into the second and washs the subassembly, and in the second washs the subassembly, the tableware soaks in still water, and ultrasonic reactor begins to act on this moment for still water vibration carries out a washing to the tableware, and certain detergent can also be disposed to this place, can deoil the tableware surface, or decomposes the stain that is difficult to wash, makes to soak the cleaning performance better. After passing through the second cleaning assembly, the conveyor belt continues to convey the dishware into the third cleaning assembly where the dishware is cleaned by running water to clean the residual stains or detergent on the surface of the dishware, thereby completing a continuous cleaning operation of the dishware. The washed tableware is conveyed to the tray loading device through manual work or other conveying devices and is specifically placed on the belt conveying assembly, at the moment, the first moving piece and the second moving piece drive the conveying belt, the conveying belt is translated on the same plane under the action of the first moving piece and the second moving piece, and therefore the tableware on the conveying belt can be conveyed to different areas. The lifting plate comprises a lifting component, when tableware needs to be loaded, the placing plate is placed above the lifting plate, and a lifting piece of the lifting plate drives the lifting plate to move up and down, so that the placing plate is controlled to move up and down. The placing disc is placed in the storage chamber, when the placing disc needs to be used, the placing disc is pushed by the second pushing piece, the output port of the storage chamber corresponds to the lifting plate, and the pushed placing disc can fall onto the lifting plate. Because the input port of the disinfection cabinet corresponds to the action direction of the first pushing piece on the lifting plate, after the placing plate is fully placed with tableware, the placing plate is pushed by the first pushing piece to enter the disinfection cabinet for disinfection. The tableware cleaning assembly line device completes tableware cleaning and disinfection, the whole process is less in manual operation process, automation is high, manual operation can be greatly saved, and labor cost is saved.
The cleaning device further comprises a collecting frame, and the collecting frame is arranged at the output port position of the third cleaning assembly. The washed dishes from the third washing are collected by the collecting rack and then taken away.
The conveying belt comprises a plurality of placing frames, a plurality of first supporting rods and a plurality of second supporting rods are arranged on the placing frames, the first supporting rods are connected to the second supporting rods, the distance between every two adjacent first supporting rods is equal to the distance between every two adjacent second supporting rods, the distance is a first size, and the widest size of the first supporting rods and the widest size of the second supporting rods is a second size; the collecting frame is provided with a plurality of supporting arms, an avoiding groove is formed between every two adjacent supporting arms, the distance size of each adjacent supporting arm is the third size, and the width size of each avoiding groove is the fourth size; the first size is equal to the third size and the second size is less than the fourth size. The rack is used for placing the tableware, specifically supports through first branch and second branch, adopts first branch and second branch to support and can avoid the large tracts of land to contact the tableware, so adopts the dead angle position that this mode can reduce the tableware, more does benefit to and washs the tableware.
The tableware comes out behind the third cleaning assembly, is close to and collects the frame, and this rack continues to remove along with the conveyer belt, begins the corner, and first branch and second branch pass and dodge the groove, and the tableware side is blockked by the support arm, stops on collecting the frame, and the rack continues to remove, and the frame is collected in the roll-off, so the tableware can be collected on collecting the frame, should set up comparatively ingeniously and collect the tableware, does not influence the normal work of conveyer belt again moreover. It equals the third size to guarantee specifically that first size can guarantee that the rack passes smoothly and collects the frame, and the second size is less than the fourth size, guarantees that first branch and second branch can be smoothly through dodging the groove.
The top of the supporting arm is a round rod, and one side of the round rod, which is far away from the third cleaning component, is provided with a baffle. The contact area of the setting mode of round bar and tableware is little, reduces the friction area of tableware and support arm effectively, and the baffle can prevent in addition that the tableware from collecting the frame because inertia slides when getting into, even the roll-off collects the frame.
The first cleaning component and the third cleaning component respectively comprise a cleaning chamber, a water pipe and a spray pipe, and the spray pipe is arranged in the cleaning chamber and connected with the water pipe. Raceway one end is connected with the water source, carries water to the shower through the raceway, is provided with a plurality of high pressure on the shower in the first cleaning assembly this moment and sprays the mouth, and the water in the shower in the first cleaning assembly exports the water under high pressure behind the high pressure spray mouth, and to the tableware washing, decontamination effect at this moment is better, washs in the cleaning chamber and can also prevent the splash four times. And the spray opening on the spray pipe of the third cleaning component is a common spray opening.
First washing subassembly still includes the storage water tank, and the third washs the subassembly still includes the header tank, the storage water tank with through the pipeline intercommunication between the header tank, because the third washs the water of subassembly and mainly plays the rinsing effect, and the water of first washing subassembly plays the decontamination effect, so the water of third washing subassembly is comparatively clean, can provide first washing subassembly through collecting and use, has saved the water.
The second cleaning assembly comprises an ultrasonic cleaning tank and an ultrasonic generator. The ultrasonic cleaning tank is used for placing still water, tableware is conveyed into the ultrasonic cleaning tank through the conveyor belt, and the ultrasonic generator works and is cleaned through sound wave vibration.
The first moving part comprises a fixed seat, a first motor, a first screw rod and a first matching block, the first motor is fixed at one end of the fixed seat, the first screw rod is rotatably installed on the fixed seat, the first motor drives the first screw rod, and the first matching block moves on the first screw rod; the second moving part comprises a moving seat, a second motor, a second screw rod and a second matching block, the moving seat is fixedly arranged on the first matching block, the second motor is fixed at one end of the moving seat, the second screw rod is rotatably arranged on the moving seat, the second motor drives the second screw rod, and the second matching block moves on the second screw rod; the belt conveying assembly further comprises a mounting frame, the conveying belt is mounted on the mounting frame, and the mounting frame is fixedly connected with the second matching block. The fixing base is fixed on accepting the face, and is fixed with whole tableware conveyor, and through the rotation of controlling first motor, and then drives the rotation of first lead screw, and first cooperation piece is rectilinear movement under the rotation effect of first lead screw, and first cooperation piece drives the motion of second removal subassembly. In a similar way, the movable base is fixed on the first matching block, so that when the first matching block moves, the movable base moves along with the first matching block, the second motor is controlled to rotate, the second lead screw is driven to move, the second matching block is in linear motion, and the mounting frame is driven to move. The conveying belt is arranged on the mounting frame, so that the position of the conveying belt is finally controlled, the position of an output port of the conveying belt is moved, and conveyed tableware can be controlled to different positions to be placed at different positions of the placing plate.
The lifting component further comprises a bottom plate, the lifting piece comprises an air cylinder, a power rod, a first ejector rod and a second ejector rod, the air cylinder is fixedly arranged on the bottom plate, and a rod body of the air cylinder is fixedly connected with the power rod; the first ejector rod is hinged with the second ejector rod, the upper end part of the first ejector rod is hinged with the lifting plate, and the lower end part of the first ejector rod is in sliding fit with the bottom plate and is hinged with the power rod; the lower end part of the second ejector rod is hinged with the bottom plate, and the upper end part of the second ejector rod is in sliding fit with the bottom plate. When the lifting plate needs to descend, the air cylinder extends to push the power rod, the power rod drives the first ejector rod to move, so that the included angle formed by the first ejector rod and the bottom plate is reduced, the included angle formed by the second ejector rod and the bottom plate is reduced due to the fact that the first ejector rod and the second ejector rod are hinged, and the lifting plate descends at the moment; and similarly, when the lifting plate needs to be lifted, the cylinder is controlled to contract.
The storage chamber is provided with a storage outlet and a partition plate arranged at the bottom, the second pushing piece is arranged below the partition plate, the pushing part is positioned above the partition plate, and the storage outlet is arranged above the partition plate. The second pushing piece can be hidden by the partition plate, the internal mechanism cannot be interfered when the placing frame is pushed out, and the pushing part is located above the partition plate and used for pushing the placing frame.
The second pushing part comprises a second motor, a second screw rod, a second support, a second matching block and a second pushing block, the second support is installed below the partition plate, the second motor is fixedly installed at one end of the second support, the second screw rod is rotatably installed on the second support, the second matching block is rotatably matched with the second screw rod, the second pushing block is fixedly installed on the second matching block, and the second pushing block is located above the partition plate to form a pushing part. The second pushing piece drives the second screw rod by adopting a second motor, so as to drive the second matching block to move, and the second pushing block connected to the second matching block pushes the placing frame again.
The disinfection cabinet comprises a sliding door and a multilayer frame body, the sliding door is opened and closed at the input port of the disinfection cabinet, and the frame body is uniformly distributed inside the disinfection cabinet. The rack that puts full tableware is placed when the different support bodies through the lifting assembly lifting on the support body that first promotion promoted the entering sterilizer.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles and effects of the invention.
Unless otherwise specified or defined, the same reference numerals in different figures refer to the same or similar features, and different reference numerals may be used for the same or similar features.
FIG. 1 is a schematic perspective view of a cleaning apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of a tray loading device and a sterilizing device according to an embodiment of the present invention;
FIG. 3 is a partially exploded perspective view of a cleaning device according to an embodiment of the present invention;
fig. 4 is a schematic perspective view of a placement frame according to an embodiment of the invention;
FIG. 5 is a schematic perspective view of a collection rack according to an embodiment of the present invention;
FIG. 6 is a schematic view of a rack and collection rack in a mated position according to an embodiment of the present invention;
FIG. 7 is a schematic view of the cutlery implement of the present invention prior to collection in the collection rack;
FIG. 8 is a schematic view of the cutlery of the embodiment of the present invention as collected in the collection rack;
FIG. 9 is a schematic view of the cutlery items of the embodiment of the present invention after collection in the collection racks;
FIG. 10 is a perspective view of a belt conveyor assembly according to an embodiment of the present invention;
FIG. 11 is a perspective view of the lifting assembly and the tray assembly of the embodiment of the present invention;
FIG. 12 is a perspective view of a second embodiment of the invention in the form of a lift assembly and a storage tray assembly;
FIG. 13 is a schematic perspective view of a lift assembly according to an embodiment of the present invention;
fig. 14 is a schematic perspective view of a disc storage assembly according to an embodiment of the present invention.
Description of reference numerals:
10. a first cleaning assembly; 11. a cleaning chamber; 12. a water delivery pipe; 13. a shower pipe; 14. a water storage tank; 20. a second cleaning assembly; 21. an ultrasonic cleaning tank; 30. a third cleaning assembly; 31. a water collection tank; 40. a conveyor belt; 41. placing a rack; 411. a first support bar; 412. a second support bar; 50. a collection rack; 51. a support arm; 52. an avoidance groove; 53. a baffle plate; 60. a belt transfer assembly; 61. a first moving member; 611. a fixed seat; 612. a first lead screw; 613. a first mating block; 614. a first motor; 62. a second moving member; 621. a movable seat; 622. a second mating block; 623. a second motor; 63. a conveyor belt; 64. a mounting frame; 70. a lifting assembly; 71. lifting the plate; 72. a lifting member; 721. a cylinder; 722. a power rod; 723. a first ejector rod; 724. a second ejector rod; 73. a base plate; 74. a first pusher member; 80. a storage tray assembly; 81. a storage chamber; 811. a storage outlet; 812. a partition plate; 82. a second pusher member; 821. a second lead screw; 824. a second pushing block; 822. a second support; 823. a second mating block; 90. a disinfection cabinet; 91. a sliding door; 92. a frame body; 01. tableware; 02. placing a tray; l1, first size; l2, second size; l3, third dimension; l4, fourth dimension.
Detailed Description
In order to facilitate an understanding of the invention, specific embodiments thereof will be described in more detail below with reference to the accompanying drawings.
Unless specifically stated or otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In the case of combining the technical solutions of the present invention in a realistic scenario, all technical and scientific terms used herein may also have meanings corresponding to the purpose of achieving the technical solutions of the present invention.
As used herein, unless otherwise specified or defined, "first" and "second" … are used merely for name differentiation and do not denote any particular quantity or order.
As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items, unless specified or otherwise defined.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly secured to the other element or intervening elements may also be present; when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present; when an element is referred to as being "mounted on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "on" another element, it can be directly on the other element or intervening elements may also be present.
As shown in FIGS. 1 and 2, the dish washing line device includes a washing unit, a dish loading unit, and a sterilizing unit; the cleaning device comprises a first cleaning component 10, a second cleaning component 20, a third cleaning component 30 and a conveyor belt 40, wherein the conveyor belt 40 sequentially penetrates through the first cleaning component 10, the second cleaning component 20 and the third cleaning component 30, the first cleaning component 10 and the third cleaning component 30 are cleaned by running water, and the second cleaning component 20 is cleaned by ultrasonic and hydrostatic water; the tray loading device comprises a belt conveying assembly 60, a lifting assembly 70 and a tray assembly 80, wherein the belt conveying assembly 60 comprises a first moving part 61 positioned at the lower part, a second moving part 62 and a conveying belt 63 positioned at the upper part, the lifting assembly 70 comprises a lifting plate 71, a lifting part 72 acting on the lifting plate 71 and a first pushing part 74 mounted on the lifting plate 71, the tray assembly 80 comprises a storage chamber 81 and a second pushing part 82 acting on an output port of the storage chamber 81, the output port of the conveying belt 63 corresponds to the lifting plate 71, and the output port of the storage chamber 81 corresponds to the lifting plate 71; the disinfection device comprises a disinfection cabinet 90, and the input port of the disinfection cabinet 90 corresponds to the action direction of the first pushing piece 74 on the lifting plate 71.
When the tableware cleaning production line device works, the
As shown in fig. 1 and 5, the cleaning device further includes a
As shown in fig. 4 to 6, the
As shown in fig. 7 to 9, the
As shown in fig. 5, the top of the supporting
As shown in fig. 3, each of the first cleaning assembly 10 and the third cleaning assembly 30 includes a
As shown in fig. 3, the first cleaning assembly 10 further includes a water storage tank 14, the third cleaning assembly 30 further includes a
As shown in fig. 3, the second cleaning assembly 20 includes an
As shown in fig. 10, the first moving member 61 includes a fixed
As shown in fig. 11 to 13, the lifting assembly 70 further includes a
As shown in fig. 14, the
Specifically, the second pushing member 82 includes a
The first pushing
As shown in fig. 11 and 12, the
Wherein:
the foregoing "first, second, and third … …" do not denote any particular quantity or order, but rather are used merely to distinguish one name from another.
The above embodiments are provided to illustrate, reproduce and deduce the technical solutions of the present invention, and to fully describe the technical solutions, the objects and the effects of the present invention, so as to make the public more thoroughly and comprehensively understand the disclosure of the present invention, and not to limit the protection scope of the present invention.
The above examples are not intended to be exhaustive of the invention and there may be many other embodiments not listed. Any alterations and modifications without departing from the spirit of the invention are within the scope of the invention.
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