Quantitative feeding's spiral pipe automatic processing equipment
阅读说明:本技术 一种定量给料的螺旋管自动加工设备 (Quantitative feeding's spiral pipe automatic processing equipment ) 是由 章军伟 于 2019-12-17 设计创作,主要内容包括:本发明涉及机械设备技术领域,具体是涉及一种定量给料的螺旋管自动加工设备,包括支撑台、上料机构、成型机构、切割机构、升降打磨机构和移动机构,上料机构和成型机构设置在支撑台上,支撑台的旁侧设置有作业箱,作业箱远离成型机构的一侧设置有第一支架和第二支架,升降打磨机构包括两组升降打磨组件,上料机构包括引导组件和校直组件,校直组件包括若干个辊轮和传动组件,若干个辊轮设置在支撑台上,辊轮的两端分别设置有凸块,本发明的一种定量给料的螺旋管自动加工设备,能够自动给料,自动将白铁皮加工成螺旋风管,在进行切割与打磨,实现了对螺旋风管的自动加工,同时,该设备加工效率高、便捷与可靠等优点,符合市场市场的需求。(The invention relates to the technical field of mechanical equipment, in particular to automatic spiral pipe processing equipment with quantitative feeding, which comprises a supporting table, a feeding mechanism, a forming mechanism, a cutting mechanism, a lifting polishing mechanism and a moving mechanism, wherein the feeding mechanism and the forming mechanism are arranged on the supporting table, an operation box is arranged beside the supporting table, a first support and a second support are arranged on one side of the operation box, which is far away from the forming mechanism, the lifting polishing mechanism comprises two groups of lifting polishing components, the feeding mechanism comprises a guide component and a straightening component, the straightening component comprises a plurality of rollers and a transmission component, the rollers are arranged on the supporting table, and lugs are respectively arranged at two ends of the rollers. Meanwhile, the equipment has the advantages of high processing efficiency, convenience, reliability and the like, and meets the market demands.)
1. A spiral pipe automatic processing device for quantitative feeding is characterized by comprising a supporting table (1), a feeding mechanism, a forming mechanism (2), a cutting mechanism (3), a lifting polishing mechanism and a moving mechanism (4), wherein the feeding mechanism and the forming mechanism (2) are arranged on the supporting table (1), the forming mechanism (2) is arranged beside the feeding mechanism, an operation box (5) for installing the cutting mechanism (3) is arranged beside the supporting table (1), the operation box (5) is arranged beside the forming mechanism (2), the cutting mechanism (3) is arranged in one end, close to the forming mechanism (2), of the operation box (5), a first support (6) and a second support (7) are arranged on one side, far away from the forming mechanism (2), of the operation box (5), the first support (6) and the second support (7) are symmetrically arranged beside the operation box (5), the second support (7) is arranged on the moving mechanism (4) in a sliding manner, the lifting and polishing mechanism comprises two groups of lifting and polishing assemblies (8), the two groups of lifting and polishing assemblies (8) are respectively and symmetrically arranged on the first support (6) and the second support (7), the feeding mechanism comprises a guide assembly (9) and a straightening assembly (10), the straightening assembly (10) is arranged at the side of the forming mechanism (2), the guide assembly (9) is arranged at the side of the straightening assembly (10) far away from the forming assembly, the straightening assembly (10) comprises a plurality of rollers (11) and a transmission assembly (12), the plurality of rollers (11) are arranged on the support table (1) through a bearing in a rotating manner, the plurality of rollers (11) are symmetrically and equidistantly arranged on the support table (1), the transmission assembly (12) is arranged inside the support table (1), and the transmission assembly (12) is in transmission connection with one end of the plurality of rollers (11), two ends of the roller (11) are respectively provided with a lug (13) for rolling materials.
2. A spiral tube automatic processing equipment of quantitative feeding according to claim 1, characterized in that the transmission assembly (12) comprises a first rotary motor (14), a driving wheel (15), a driven wheel (16), a first transmission shaft (17) and a second transmission shaft (18), the first rotary motor (14) is fixedly arranged inside the support table (1), one end of the driving wheel (15) is fixedly connected with the output shaft of the first rotary motor (14) through a coupler, the first transmission shaft (17) and the second transmission shaft (18) are horizontally and rotatably arranged inside the support table (1) through a plurality of bearings respectively, one end of the first transmission shaft (17) is fixedly connected with one end of the driving wheel (15), one end of the second transmission shaft (18) is fixedly connected with the driven wheel (16), the driving wheel (15) is in transmission connection with the driven wheel (16) through a synchronous belt (19), a plurality of first bevel gears (20) which are used for being in transmission connection with a plurality of rollers (11) are fixedly arranged on the first transmission shaft (17) and the second transmission shaft (18) at equal intervals respectively, one ends of the rollers (11) are fixedly connected with second bevel gears (21) respectively, and the first bevel gears (20) are in meshing transmission with the second bevel gears (21).
3. A spiral pipe automatic processing equipment of ration feed according to claim 1, characterized in that, guide assembly (9) includes guide board (22) and a plurality of guide wheel (23), guide board (22) are fixed to be set up on an end face of brace table (1), a plurality of guide wheel (23) set up respectively in the both sides of guide board (22), and a plurality of guide wheel (23) rotate and set up on brace table (1), still be provided with guide block (24) between alignment subassembly (10) and forming mechanism (2), guide block (24) are fixed to be set up on brace table (1).
4. A spiral tube automatic processing apparatus for quantitative feeding according to claim 2, wherein the forming mechanism (2) comprises a plurality of rollers (25), a first transmission wheel (26) and a second transmission wheel (27), the plurality of rollers (25) and the first transmission wheel (26) are rotatably disposed on an end surface of the supporting platform (1), the plurality of rollers (25) and the first transmission wheel (26) are arranged in a hollow cylinder shape, the second transmission wheel (27) is rotatably disposed at an inner side of the plurality of rollers (25) and the first transmission wheel (26), the second transmission wheel (27) is rotatably disposed at a side above the first transmission wheel (26), one ends of the first transmission wheel (26) and the second transmission wheel (27) are respectively and fixedly connected with a third bevel gear (28), and one ends of the first transmission shaft (17) and the second transmission shaft (18) adjacent to the forming mechanism (2) are respectively provided with a fourth bevel gear (29) for transmission with the third bevel gear (28) ) And the third bevel gear (28) is in meshed transmission with the fourth bevel gear (29).
5. A spiral pipe automatic processing equipment of a ration according to claim 4, characterized in that the length of the first driving wheel (26) is longer than the length of the roller (25), the length of the second driving wheel (27) is longer than the length of the first driving wheel (26), and one end of the second driving wheel (27) is arranged above the operation box (5), and a plurality of rollers (25) and the second driving wheel (27) are arranged at the side of the operation box (5).
6. The automatic processing equipment for the quantitative feeding spiral tube of claim 1, wherein the cutting mechanism (3) comprises a cutting motor (30), a cutting wheel (31) and a first air cylinder (32), a first connecting column (33) is horizontally and fixedly arranged inside the operation box (5), one end of the cutting motor (30) is rotatably arranged on the first connecting column (33), the cutting wheel (31) is fixedly arranged on an output shaft of the cutting motor (30), a first hinging block (34) and a second hinging block (35) are fixedly arranged at the bottom end of the operation box (5), the bottom end of the first air cylinder (32) is hinged with the first hinging block (34) through a hinging plate (36), a second connecting column (37) is arranged on the cutting motor (30), the output end of the first air cylinder (32) is fixedly connected with the second connecting column (37), a connecting plate (38) is rotatably arranged at one end of the first connecting column (33), the other end of connecting plate (38) articulates there is connecting piece (39), the one end and connecting piece (39) of connecting plate (38) all rotate the setting on second spliced pole (37), first threaded rod (40) of fixedly connected with on the terminal surface of connecting piece (39), first threaded rod (40) are articulated to be connected through L board (41) and articulated piece (35) of second, L board (41) are fixed to be set up on first threaded rod (40) through two nuts (42), a bar groove (43) that are used for cutting wheel (31) to stretch out operation case (5) are seted up to the one end of neighbour beating dish (47) on operation case (5).
7. A spiral pipe automatic processing equipment of ration according to claim 1, characterized in that, lift grinding component (8) includes second cylinder (44), elevating platform (45), grinding motor (46) and grinding plate (47), second cylinder (44) through the vertical fixed setting of fixed plate on a terminal surface of operation case (5), the operation platform passes through guide rail (48) and slider (49) and removes the setting on first support (6), the output of second cylinder (44) up with the lower extreme fixed connection of operation platform, grinding motor (46) are fixed to be set up in the upper end of operation platform, grinding plate (47) and the output shaft fixed connection of grinding motor (46).
8. A spiral tube automatic processing equipment of ration according to claim 1, characterized in that, the moving mechanism (4) includes the second rotating electrical machine (50) and the bearing block (51), the second support (7) is arranged at the side of the first support (6) through the guide rail (48) and the slide block (49) in a sliding way, the second support (7) is provided with the connecting block (52), the second rotating electrical machine (50) is fixedly arranged at the side of the second support (7) through the motor base (53), the output end of the second rotating electrical machine (50) is fixedly connected with the second threaded rod (54), the second threaded rod (54) passes through the connecting block (52) to be connected with the bearing block (51) in a rotating way, the second threaded rod (54) is connected with the connecting block (52) in a threaded way.
9. A spiral tube automatic processing equipment of a ration according to claim 1, characterized in that the first support (6) is symmetrically provided with a sleeve (55), the second support (7) is symmetrically provided with a connecting rod (56) which is used for sliding fit with the sleeve (55), one end of the sleeve (55) is connected with one end of the connecting rod (56) in a sliding way.
10. An automatic processing equipment for a quantitative spiral pipe according to claim 1, characterized in that the operation box (5) is provided with an inverted trapezoidal groove (57) along the length direction of the operation box (5) for preventing the material from falling.
Technical Field
The invention relates to the technical field of machining, in particular to automatic spiral pipe machining equipment capable of feeding quantitatively.
Background
The spiral air pipe is mainly used for communicating air circulation between two places and plays a role in ventilation. The most widely used spiral air pipe in the market is the spiral air pipe (made of stainless steel and galvanized sheet white iron sheet).
The iron sheet is easy to generate chemical reaction in various environments, so that corrosion and rusting are caused. While zinc hardly changes in dry air. In humid air, a dense film of basic zinc carbonate is formed on the zinc surface. The spiral air duct is mainly characterized in that a layer of zinc is plated on an iron sheet of the air duct, so that the iron sheet is protected. After the zinc coating is passivated, dyed or coated with a light-protecting agent, the protective property and the decorative property of the zinc coating can be obviously improved.
The traditional white iron sheet tube which is manually knocked has the defects of poor sealing performance, low processing efficiency, large human resource requirement and the like, the traditional manual knocking method is gradually eliminated in the process of manufacturing the white iron sheet tube by machining at present, and a spiral tube automatic processing device for quantitative feeding is designed to meet the market demand.
Disclosure of Invention
The invention aims to solve the technical problem of providing automatic spiral pipe processing equipment capable of feeding materials automatically, automatically processing a galvanized iron sheet into a spiral pipe, cutting and polishing the spiral pipe, realizing automatic processing of the spiral pipe, and having the advantages of high processing efficiency, convenience, reliability and the like.
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides a quantitative feeding spiral pipe automatic processing device, which comprises a supporting table, a feeding mechanism, a forming mechanism, a cutting mechanism, a lifting polishing mechanism and a moving mechanism, wherein the feeding mechanism and the forming mechanism are arranged on the supporting table, the forming mechanism is arranged beside the feeding mechanism, a working box for installing the cutting mechanism is arranged beside the supporting table, the working box is arranged beside the forming mechanism, the cutting mechanism is arranged in one end of the working box close to the forming mechanism, one side of the working box far away from the forming mechanism is provided with a first bracket and a second bracket, the first bracket and the second bracket are symmetrically arranged beside the working box, the second bracket is arranged on the moving mechanism in a sliding manner, the lifting polishing mechanism comprises two groups of lifting polishing components which are respectively and symmetrically arranged on the first bracket and the second bracket, the feeding mechanism comprises a guiding component and a straightening component, the alignment subassembly sets up the side at forming mechanism, and the guide subassembly sets up the side of keeping away from forming assembly at the alignment subassembly, and the alignment subassembly includes a plurality of running roller and drive assembly, and a plurality of running roller passes through the bearing and rotates the setting on a supporting bench to the setting of a plurality of running roller symmetry equidistance is on a supporting bench, and drive assembly sets up the inside at a supporting bench, and drive assembly is connected with the one end transmission of a plurality of running roller, and the both ends of running roller are provided with the lug that is used for rolling the material respectively.
As a preferred scheme of the automatic spiral tube processing equipment for quantitative feeding, a transmission assembly comprises a first rotating motor, a driving wheel, a driven wheel, a first transmission shaft and a second transmission shaft, the first rotating motor is fixedly arranged inside a supporting table, one end of the driving wheel is fixedly connected with an output shaft of the first rotating motor through a coupler, the first transmission shaft and the second transmission shaft are horizontally and rotatably arranged inside the supporting table through a plurality of bearings respectively, one end of the first transmission shaft is fixedly connected with one end of the driving wheel, one end of the second transmission shaft is fixedly connected with the driven wheel, the driving wheel is in transmission connection with the driven wheel through a synchronous belt, a plurality of first bevel gears for transmission connection with a plurality of rollers are fixedly arranged on the first transmission shaft and the second transmission shaft at equal intervals respectively, one ends of the plurality of rollers are fixedly connected with second bevel gears respectively, the first bevel gear is in meshed transmission with the second bevel gear.
As an optimal selection scheme of spiral pipe automatic processing equipment of dosing, the guide subassembly includes guide board and a plurality of guide wheel, and the guide board is fixed to be set up on a terminal surface of brace table, and a plurality of guide wheel sets up respectively in the both sides of guide board to a plurality of guide wheel rotates and sets up on the brace table.
As an optimal scheme of automatic spiral pipe processing equipment for quantitative feeding, a forming mechanism comprises a plurality of rollers, a first transmission wheel and a second transmission wheel, the plurality of rollers and the first transmission wheel are rotatably arranged on one end face of a supporting table, the plurality of rollers and the first transmission wheel are arranged in a hollow cylindrical shape, the second transmission wheel is rotatably arranged on the inner sides of the plurality of rollers and the first transmission wheel, the second transmission wheel is rotatably arranged on the side above the first transmission wheel, one end of each of the first transmission wheel and the second transmission wheel is fixedly connected with a third bevel gear, one end of each of the first transmission shaft and the second transmission shaft adjacent to the forming mechanism is respectively provided with a fourth bevel gear for transmission with the third bevel gear, and the third bevel gear is in meshing transmission with the fourth bevel gear.
As a preferred scheme of the automatic spiral tube processing equipment for quantitative feeding, the length of the first driving wheel is larger than that of the rollers, the length of the second driving wheel is larger than that of the first driving wheel, one end of the second driving wheel is arranged above the operation box, and the rollers and the second driving wheel are arranged beside the operation box.
As a preferred scheme of the automatic spiral tube processing equipment with quantitative feeding, a cutting mechanism comprises a cutting motor, a cutting wheel and a first air cylinder, a first connecting column is horizontally and fixedly arranged inside a working box, one end of the cutting motor is rotatably arranged on the first connecting column, the cutting wheel is fixedly arranged on an output shaft of the cutting motor, a first hinging block and a second hinging block are fixedly arranged at the bottom end of the working box, the bottom end of the first air cylinder is hinged with the first hinging block through a hinging plate, a second connecting column is arranged on the cutting motor, the output end of the first air cylinder is fixedly connected with the second connecting column, a connecting plate is rotatably arranged at one end of the first connecting column, a connecting piece is hinged at the other end of the connecting plate, one end of the connecting plate and the connecting piece are both rotatably arranged on the second connecting column, and a first threaded rod is fixedly connected to one end face of the connecting piece, first threaded rod passes through the L board and articulates with the articulated piece of second and is connected, and the L board passes through two nut fixed settings on first threaded rod.
As an optimal selection scheme of quantitative feeding's spiral pipe automatic processing equipment, the subassembly of polishing that goes up and down includes the second cylinder, the elevating platform, grinding motor and the mill, the second cylinder passes through the vertical fixed setting of fixed plate on the terminal surface of operation case, the operation platform passes through guide rail and slider removal setting on first support, the output of second cylinder up with the lower extreme fixed connection of operation platform, grinding motor is fixed to be set up in the upper end of operation platform, mill and grinding motor's output shaft fixed connection, a strip groove that is used for the mill to stretch out the operation case is seted up to the one end of neighbour mill on the operation case.
As an optimal scheme of quantitative feeding's spiral pipe automatic processing equipment, moving mechanism includes second rotating electrical machines and bearing frame, the second support passes through the guide rail and the slider slides the side that sets up at first support, be provided with the connecting block on the second support, the second rotating electrical machines passes through the fixed side that sets up at the second support of motor cabinet, fixedly connected with second threaded rod on the output of second rotating electrical machines, the second threaded rod passes the connecting block and is connected with the bearing frame rotation, second threaded rod and connecting block threaded connection.
As a preferred scheme of the automatic spiral pipe processing equipment with quantitative feeding, sleeves are symmetrically arranged on the first support, connecting rods in sliding fit with the sleeves are symmetrically arranged on the second support, and one end of each sleeve is in sliding connection with one end of each connecting rod.
As a preferred scheme of the automatic spiral pipe processing equipment for quantitative feeding, an inverted trapezoidal groove for preventing materials from falling is formed in the operation box along the length direction of the operation box.
Compared with the prior art, the invention has the beneficial effects that:
firstly, a cut tinplate passes through a guide mechanism, then one end of the tinplate is placed on a straightening mechanism, the automatic processing equipment can process the tinplate, then, a worker starts a transmission component, the transmission component drives the straightening component to operate, the straightening component drives the tinplate to move, in the moving process, on one hand, a roller rolls the tinplate to be flat and straight, on the other hand, lugs at two ends of the roller roll two marks at two ends of the tinplate, then, the tinplate is conveyed to a forming mechanism, under the action of the forming mechanism, the tinplate is rolled into a hollow spiral pipe, in the processing process of the forming mechanism, after the tinplate is rotated into a circle of pipe, the worker needs to take an operating glove to drag the just started end to one side with the marks, the spiral pipe gradually extends to an operating box, and the spiral pipe is rolled into a certain length, the cutting mechanism is used for cutting off the galvanized iron sheet, then the cutting mechanism returns to the initial position, then a worker moves the spiral pipe from the operation box to the first support and the second support, the moving mechanism and the lifting polishing mechanism are used for operating, the spiral pipe is slowly clamped, then the polishing disc operates to polish burrs at two ends of the spiral pipe, after polishing is completed, the worker takes down the spiral pipe, the spiral pipe in front reaches the required length, and the spiral pipe is automatically processed by circulating reciprocating and quantitative feeding;
the automatic processing equipment for the quantitatively feeding spiral pipe, disclosed by the invention, can automatically feed, automatically process a galvanized iron sheet into the spiral pipe, and realize automatic processing of the spiral pipe after cutting and polishing.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a first perspective view of a support stage according to the present invention;
FIG. 3 is a schematic perspective view of a second exemplary embodiment of a supporting platform of the present invention;
FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 3;
FIG. 5 is an enlarged view of a portion of the present invention at B of FIG. 3;
FIG. 6 is a schematic view, partially in section, of a support table of the present invention;
FIG. 7 is a perspective view of the transmission assembly of the present invention;
FIG. 8 is an enlarged view of a portion of the present invention at C of FIG. 7;
FIG. 9 is an enlarged fragmentary view at D of FIG. 7 of the present invention;
FIG. 10 is a schematic perspective view of the cutting mechanism of the present invention;
FIG. 11 is an exploded perspective view of the cutting mechanism of the present invention;
FIG. 12 is a perspective view of a first bracket according to the present invention;
FIG. 13 is an exploded perspective view of a first bracket according to the present invention;
fig. 14 is a schematic perspective view of the moving mechanism of the present invention.
The reference numbers in the figures are: a support table 1; a
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 14, the automatic processing equipment for a quantitative feeding spiral pipe comprises a supporting table 1, a feeding mechanism, a forming
The
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The forming
The length of the
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The working principle is as follows: firstly, a cut tinplate passes through a guide mechanism, then one end of the tinplate is placed on a straightening mechanism, the automatic processing equipment can process the tinplate, then, a worker starts a transmission component 12, the transmission component 12 drives the straightening component 10 to operate, the straightening component 10 drives the tinplate to move, in the moving process, on one hand, a roller 11 rolls the tinplate to be flat and straight, on the other hand, a lug 13 at two ends of the roller 11 rolls two marks at two ends of the tinplate, then, the tinplate is conveyed to a forming mechanism 2, under the action of the forming mechanism 2, the tinplate is rolled into a hollow spiral pipe, in the processing process of the forming mechanism 2, after the tinplate is rotated into a pipe circle, the worker needs to take an operation glove to drag the end which just starts to one side with the mark, the spiral pipe gradually extends to an operation box 5, and the spiral pipe is rolled into a certain length, 3 operations of cutting mechanism, cutting mechanism 3 cuts the tinplate, cutting mechanism 3 returns initial position after that, then, the staff moves the spiral pipe from operation case 5 on first support 6 and second support 7, moving mechanism 4 and the operation of lift grinding machanism, the spiral pipe slowly presss from both sides tightly earlier, immediately, 47 operations of polishing disc, carry out the burr to the both ends of spiral pipe and polish, after polishing the completion, the staff takes off can, preceding spiral pipe has reached the length that needs again, the circulation is reciprocal, the automatic processing spiral pipe of ration feed.