Quantitative feeding's spiral pipe automatic processing equipment

文档序号:1439146 发布日期:2020-03-24 浏览:19次 中文

阅读说明:本技术 一种定量给料的螺旋管自动加工设备 (Quantitative feeding's spiral pipe automatic processing equipment ) 是由 章军伟 于 2019-12-17 设计创作,主要内容包括:本发明涉及机械设备技术领域,具体是涉及一种定量给料的螺旋管自动加工设备,包括支撑台、上料机构、成型机构、切割机构、升降打磨机构和移动机构,上料机构和成型机构设置在支撑台上,支撑台的旁侧设置有作业箱,作业箱远离成型机构的一侧设置有第一支架和第二支架,升降打磨机构包括两组升降打磨组件,上料机构包括引导组件和校直组件,校直组件包括若干个辊轮和传动组件,若干个辊轮设置在支撑台上,辊轮的两端分别设置有凸块,本发明的一种定量给料的螺旋管自动加工设备,能够自动给料,自动将白铁皮加工成螺旋风管,在进行切割与打磨,实现了对螺旋风管的自动加工,同时,该设备加工效率高、便捷与可靠等优点,符合市场市场的需求。(The invention relates to the technical field of mechanical equipment, in particular to automatic spiral pipe processing equipment with quantitative feeding, which comprises a supporting table, a feeding mechanism, a forming mechanism, a cutting mechanism, a lifting polishing mechanism and a moving mechanism, wherein the feeding mechanism and the forming mechanism are arranged on the supporting table, an operation box is arranged beside the supporting table, a first support and a second support are arranged on one side of the operation box, which is far away from the forming mechanism, the lifting polishing mechanism comprises two groups of lifting polishing components, the feeding mechanism comprises a guide component and a straightening component, the straightening component comprises a plurality of rollers and a transmission component, the rollers are arranged on the supporting table, and lugs are respectively arranged at two ends of the rollers. Meanwhile, the equipment has the advantages of high processing efficiency, convenience, reliability and the like, and meets the market demands.)

1. A spiral pipe automatic processing device for quantitative feeding is characterized by comprising a supporting table (1), a feeding mechanism, a forming mechanism (2), a cutting mechanism (3), a lifting polishing mechanism and a moving mechanism (4), wherein the feeding mechanism and the forming mechanism (2) are arranged on the supporting table (1), the forming mechanism (2) is arranged beside the feeding mechanism, an operation box (5) for installing the cutting mechanism (3) is arranged beside the supporting table (1), the operation box (5) is arranged beside the forming mechanism (2), the cutting mechanism (3) is arranged in one end, close to the forming mechanism (2), of the operation box (5), a first support (6) and a second support (7) are arranged on one side, far away from the forming mechanism (2), of the operation box (5), the first support (6) and the second support (7) are symmetrically arranged beside the operation box (5), the second support (7) is arranged on the moving mechanism (4) in a sliding manner, the lifting and polishing mechanism comprises two groups of lifting and polishing assemblies (8), the two groups of lifting and polishing assemblies (8) are respectively and symmetrically arranged on the first support (6) and the second support (7), the feeding mechanism comprises a guide assembly (9) and a straightening assembly (10), the straightening assembly (10) is arranged at the side of the forming mechanism (2), the guide assembly (9) is arranged at the side of the straightening assembly (10) far away from the forming assembly, the straightening assembly (10) comprises a plurality of rollers (11) and a transmission assembly (12), the plurality of rollers (11) are arranged on the support table (1) through a bearing in a rotating manner, the plurality of rollers (11) are symmetrically and equidistantly arranged on the support table (1), the transmission assembly (12) is arranged inside the support table (1), and the transmission assembly (12) is in transmission connection with one end of the plurality of rollers (11), two ends of the roller (11) are respectively provided with a lug (13) for rolling materials.

2. A spiral tube automatic processing equipment of quantitative feeding according to claim 1, characterized in that the transmission assembly (12) comprises a first rotary motor (14), a driving wheel (15), a driven wheel (16), a first transmission shaft (17) and a second transmission shaft (18), the first rotary motor (14) is fixedly arranged inside the support table (1), one end of the driving wheel (15) is fixedly connected with the output shaft of the first rotary motor (14) through a coupler, the first transmission shaft (17) and the second transmission shaft (18) are horizontally and rotatably arranged inside the support table (1) through a plurality of bearings respectively, one end of the first transmission shaft (17) is fixedly connected with one end of the driving wheel (15), one end of the second transmission shaft (18) is fixedly connected with the driven wheel (16), the driving wheel (15) is in transmission connection with the driven wheel (16) through a synchronous belt (19), a plurality of first bevel gears (20) which are used for being in transmission connection with a plurality of rollers (11) are fixedly arranged on the first transmission shaft (17) and the second transmission shaft (18) at equal intervals respectively, one ends of the rollers (11) are fixedly connected with second bevel gears (21) respectively, and the first bevel gears (20) are in meshing transmission with the second bevel gears (21).

3. A spiral pipe automatic processing equipment of ration feed according to claim 1, characterized in that, guide assembly (9) includes guide board (22) and a plurality of guide wheel (23), guide board (22) are fixed to be set up on an end face of brace table (1), a plurality of guide wheel (23) set up respectively in the both sides of guide board (22), and a plurality of guide wheel (23) rotate and set up on brace table (1), still be provided with guide block (24) between alignment subassembly (10) and forming mechanism (2), guide block (24) are fixed to be set up on brace table (1).

4. A spiral tube automatic processing apparatus for quantitative feeding according to claim 2, wherein the forming mechanism (2) comprises a plurality of rollers (25), a first transmission wheel (26) and a second transmission wheel (27), the plurality of rollers (25) and the first transmission wheel (26) are rotatably disposed on an end surface of the supporting platform (1), the plurality of rollers (25) and the first transmission wheel (26) are arranged in a hollow cylinder shape, the second transmission wheel (27) is rotatably disposed at an inner side of the plurality of rollers (25) and the first transmission wheel (26), the second transmission wheel (27) is rotatably disposed at a side above the first transmission wheel (26), one ends of the first transmission wheel (26) and the second transmission wheel (27) are respectively and fixedly connected with a third bevel gear (28), and one ends of the first transmission shaft (17) and the second transmission shaft (18) adjacent to the forming mechanism (2) are respectively provided with a fourth bevel gear (29) for transmission with the third bevel gear (28) ) And the third bevel gear (28) is in meshed transmission with the fourth bevel gear (29).

5. A spiral pipe automatic processing equipment of a ration according to claim 4, characterized in that the length of the first driving wheel (26) is longer than the length of the roller (25), the length of the second driving wheel (27) is longer than the length of the first driving wheel (26), and one end of the second driving wheel (27) is arranged above the operation box (5), and a plurality of rollers (25) and the second driving wheel (27) are arranged at the side of the operation box (5).

6. The automatic processing equipment for the quantitative feeding spiral tube of claim 1, wherein the cutting mechanism (3) comprises a cutting motor (30), a cutting wheel (31) and a first air cylinder (32), a first connecting column (33) is horizontally and fixedly arranged inside the operation box (5), one end of the cutting motor (30) is rotatably arranged on the first connecting column (33), the cutting wheel (31) is fixedly arranged on an output shaft of the cutting motor (30), a first hinging block (34) and a second hinging block (35) are fixedly arranged at the bottom end of the operation box (5), the bottom end of the first air cylinder (32) is hinged with the first hinging block (34) through a hinging plate (36), a second connecting column (37) is arranged on the cutting motor (30), the output end of the first air cylinder (32) is fixedly connected with the second connecting column (37), a connecting plate (38) is rotatably arranged at one end of the first connecting column (33), the other end of connecting plate (38) articulates there is connecting piece (39), the one end and connecting piece (39) of connecting plate (38) all rotate the setting on second spliced pole (37), first threaded rod (40) of fixedly connected with on the terminal surface of connecting piece (39), first threaded rod (40) are articulated to be connected through L board (41) and articulated piece (35) of second, L board (41) are fixed to be set up on first threaded rod (40) through two nuts (42), a bar groove (43) that are used for cutting wheel (31) to stretch out operation case (5) are seted up to the one end of neighbour beating dish (47) on operation case (5).

7. A spiral pipe automatic processing equipment of ration according to claim 1, characterized in that, lift grinding component (8) includes second cylinder (44), elevating platform (45), grinding motor (46) and grinding plate (47), second cylinder (44) through the vertical fixed setting of fixed plate on a terminal surface of operation case (5), the operation platform passes through guide rail (48) and slider (49) and removes the setting on first support (6), the output of second cylinder (44) up with the lower extreme fixed connection of operation platform, grinding motor (46) are fixed to be set up in the upper end of operation platform, grinding plate (47) and the output shaft fixed connection of grinding motor (46).

8. A spiral tube automatic processing equipment of ration according to claim 1, characterized in that, the moving mechanism (4) includes the second rotating electrical machine (50) and the bearing block (51), the second support (7) is arranged at the side of the first support (6) through the guide rail (48) and the slide block (49) in a sliding way, the second support (7) is provided with the connecting block (52), the second rotating electrical machine (50) is fixedly arranged at the side of the second support (7) through the motor base (53), the output end of the second rotating electrical machine (50) is fixedly connected with the second threaded rod (54), the second threaded rod (54) passes through the connecting block (52) to be connected with the bearing block (51) in a rotating way, the second threaded rod (54) is connected with the connecting block (52) in a threaded way.

9. A spiral tube automatic processing equipment of a ration according to claim 1, characterized in that the first support (6) is symmetrically provided with a sleeve (55), the second support (7) is symmetrically provided with a connecting rod (56) which is used for sliding fit with the sleeve (55), one end of the sleeve (55) is connected with one end of the connecting rod (56) in a sliding way.

10. An automatic processing equipment for a quantitative spiral pipe according to claim 1, characterized in that the operation box (5) is provided with an inverted trapezoidal groove (57) along the length direction of the operation box (5) for preventing the material from falling.

Technical Field

The invention relates to the technical field of machining, in particular to automatic spiral pipe machining equipment capable of feeding quantitatively.

Background

The spiral air pipe is mainly used for communicating air circulation between two places and plays a role in ventilation. The most widely used spiral air pipe in the market is the spiral air pipe (made of stainless steel and galvanized sheet white iron sheet).

The iron sheet is easy to generate chemical reaction in various environments, so that corrosion and rusting are caused. While zinc hardly changes in dry air. In humid air, a dense film of basic zinc carbonate is formed on the zinc surface. The spiral air duct is mainly characterized in that a layer of zinc is plated on an iron sheet of the air duct, so that the iron sheet is protected. After the zinc coating is passivated, dyed or coated with a light-protecting agent, the protective property and the decorative property of the zinc coating can be obviously improved.

The traditional white iron sheet tube which is manually knocked has the defects of poor sealing performance, low processing efficiency, large human resource requirement and the like, the traditional manual knocking method is gradually eliminated in the process of manufacturing the white iron sheet tube by machining at present, and a spiral tube automatic processing device for quantitative feeding is designed to meet the market demand.

Disclosure of Invention

The invention aims to solve the technical problem of providing automatic spiral pipe processing equipment capable of feeding materials automatically, automatically processing a galvanized iron sheet into a spiral pipe, cutting and polishing the spiral pipe, realizing automatic processing of the spiral pipe, and having the advantages of high processing efficiency, convenience, reliability and the like.

In order to solve the technical problems, the invention provides the following technical scheme:

the utility model provides a quantitative feeding spiral pipe automatic processing device, which comprises a supporting table, a feeding mechanism, a forming mechanism, a cutting mechanism, a lifting polishing mechanism and a moving mechanism, wherein the feeding mechanism and the forming mechanism are arranged on the supporting table, the forming mechanism is arranged beside the feeding mechanism, a working box for installing the cutting mechanism is arranged beside the supporting table, the working box is arranged beside the forming mechanism, the cutting mechanism is arranged in one end of the working box close to the forming mechanism, one side of the working box far away from the forming mechanism is provided with a first bracket and a second bracket, the first bracket and the second bracket are symmetrically arranged beside the working box, the second bracket is arranged on the moving mechanism in a sliding manner, the lifting polishing mechanism comprises two groups of lifting polishing components which are respectively and symmetrically arranged on the first bracket and the second bracket, the feeding mechanism comprises a guiding component and a straightening component, the alignment subassembly sets up the side at forming mechanism, and the guide subassembly sets up the side of keeping away from forming assembly at the alignment subassembly, and the alignment subassembly includes a plurality of running roller and drive assembly, and a plurality of running roller passes through the bearing and rotates the setting on a supporting bench to the setting of a plurality of running roller symmetry equidistance is on a supporting bench, and drive assembly sets up the inside at a supporting bench, and drive assembly is connected with the one end transmission of a plurality of running roller, and the both ends of running roller are provided with the lug that is used for rolling the material respectively.

As a preferred scheme of the automatic spiral tube processing equipment for quantitative feeding, a transmission assembly comprises a first rotating motor, a driving wheel, a driven wheel, a first transmission shaft and a second transmission shaft, the first rotating motor is fixedly arranged inside a supporting table, one end of the driving wheel is fixedly connected with an output shaft of the first rotating motor through a coupler, the first transmission shaft and the second transmission shaft are horizontally and rotatably arranged inside the supporting table through a plurality of bearings respectively, one end of the first transmission shaft is fixedly connected with one end of the driving wheel, one end of the second transmission shaft is fixedly connected with the driven wheel, the driving wheel is in transmission connection with the driven wheel through a synchronous belt, a plurality of first bevel gears for transmission connection with a plurality of rollers are fixedly arranged on the first transmission shaft and the second transmission shaft at equal intervals respectively, one ends of the plurality of rollers are fixedly connected with second bevel gears respectively, the first bevel gear is in meshed transmission with the second bevel gear.

As an optimal selection scheme of spiral pipe automatic processing equipment of dosing, the guide subassembly includes guide board and a plurality of guide wheel, and the guide board is fixed to be set up on a terminal surface of brace table, and a plurality of guide wheel sets up respectively in the both sides of guide board to a plurality of guide wheel rotates and sets up on the brace table.

As an optimal scheme of automatic spiral pipe processing equipment for quantitative feeding, a forming mechanism comprises a plurality of rollers, a first transmission wheel and a second transmission wheel, the plurality of rollers and the first transmission wheel are rotatably arranged on one end face of a supporting table, the plurality of rollers and the first transmission wheel are arranged in a hollow cylindrical shape, the second transmission wheel is rotatably arranged on the inner sides of the plurality of rollers and the first transmission wheel, the second transmission wheel is rotatably arranged on the side above the first transmission wheel, one end of each of the first transmission wheel and the second transmission wheel is fixedly connected with a third bevel gear, one end of each of the first transmission shaft and the second transmission shaft adjacent to the forming mechanism is respectively provided with a fourth bevel gear for transmission with the third bevel gear, and the third bevel gear is in meshing transmission with the fourth bevel gear.

As a preferred scheme of the automatic spiral tube processing equipment for quantitative feeding, the length of the first driving wheel is larger than that of the rollers, the length of the second driving wheel is larger than that of the first driving wheel, one end of the second driving wheel is arranged above the operation box, and the rollers and the second driving wheel are arranged beside the operation box.

As a preferred scheme of the automatic spiral tube processing equipment with quantitative feeding, a cutting mechanism comprises a cutting motor, a cutting wheel and a first air cylinder, a first connecting column is horizontally and fixedly arranged inside a working box, one end of the cutting motor is rotatably arranged on the first connecting column, the cutting wheel is fixedly arranged on an output shaft of the cutting motor, a first hinging block and a second hinging block are fixedly arranged at the bottom end of the working box, the bottom end of the first air cylinder is hinged with the first hinging block through a hinging plate, a second connecting column is arranged on the cutting motor, the output end of the first air cylinder is fixedly connected with the second connecting column, a connecting plate is rotatably arranged at one end of the first connecting column, a connecting piece is hinged at the other end of the connecting plate, one end of the connecting plate and the connecting piece are both rotatably arranged on the second connecting column, and a first threaded rod is fixedly connected to one end face of the connecting piece, first threaded rod passes through the L board and articulates with the articulated piece of second and is connected, and the L board passes through two nut fixed settings on first threaded rod.

As an optimal selection scheme of quantitative feeding's spiral pipe automatic processing equipment, the subassembly of polishing that goes up and down includes the second cylinder, the elevating platform, grinding motor and the mill, the second cylinder passes through the vertical fixed setting of fixed plate on the terminal surface of operation case, the operation platform passes through guide rail and slider removal setting on first support, the output of second cylinder up with the lower extreme fixed connection of operation platform, grinding motor is fixed to be set up in the upper end of operation platform, mill and grinding motor's output shaft fixed connection, a strip groove that is used for the mill to stretch out the operation case is seted up to the one end of neighbour mill on the operation case.

As an optimal scheme of quantitative feeding's spiral pipe automatic processing equipment, moving mechanism includes second rotating electrical machines and bearing frame, the second support passes through the guide rail and the slider slides the side that sets up at first support, be provided with the connecting block on the second support, the second rotating electrical machines passes through the fixed side that sets up at the second support of motor cabinet, fixedly connected with second threaded rod on the output of second rotating electrical machines, the second threaded rod passes the connecting block and is connected with the bearing frame rotation, second threaded rod and connecting block threaded connection.

As a preferred scheme of the automatic spiral pipe processing equipment with quantitative feeding, sleeves are symmetrically arranged on the first support, connecting rods in sliding fit with the sleeves are symmetrically arranged on the second support, and one end of each sleeve is in sliding connection with one end of each connecting rod.

As a preferred scheme of the automatic spiral pipe processing equipment for quantitative feeding, an inverted trapezoidal groove for preventing materials from falling is formed in the operation box along the length direction of the operation box.

Compared with the prior art, the invention has the beneficial effects that:

firstly, a cut tinplate passes through a guide mechanism, then one end of the tinplate is placed on a straightening mechanism, the automatic processing equipment can process the tinplate, then, a worker starts a transmission component, the transmission component drives the straightening component to operate, the straightening component drives the tinplate to move, in the moving process, on one hand, a roller rolls the tinplate to be flat and straight, on the other hand, lugs at two ends of the roller roll two marks at two ends of the tinplate, then, the tinplate is conveyed to a forming mechanism, under the action of the forming mechanism, the tinplate is rolled into a hollow spiral pipe, in the processing process of the forming mechanism, after the tinplate is rotated into a circle of pipe, the worker needs to take an operating glove to drag the just started end to one side with the marks, the spiral pipe gradually extends to an operating box, and the spiral pipe is rolled into a certain length, the cutting mechanism is used for cutting off the galvanized iron sheet, then the cutting mechanism returns to the initial position, then a worker moves the spiral pipe from the operation box to the first support and the second support, the moving mechanism and the lifting polishing mechanism are used for operating, the spiral pipe is slowly clamped, then the polishing disc operates to polish burrs at two ends of the spiral pipe, after polishing is completed, the worker takes down the spiral pipe, the spiral pipe in front reaches the required length, and the spiral pipe is automatically processed by circulating reciprocating and quantitative feeding;

the automatic processing equipment for the quantitatively feeding spiral pipe, disclosed by the invention, can automatically feed, automatically process a galvanized iron sheet into the spiral pipe, and realize automatic processing of the spiral pipe after cutting and polishing.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a first perspective view of a support stage according to the present invention;

FIG. 3 is a schematic perspective view of a second exemplary embodiment of a supporting platform of the present invention;

FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 3;

FIG. 5 is an enlarged view of a portion of the present invention at B of FIG. 3;

FIG. 6 is a schematic view, partially in section, of a support table of the present invention;

FIG. 7 is a perspective view of the transmission assembly of the present invention;

FIG. 8 is an enlarged view of a portion of the present invention at C of FIG. 7;

FIG. 9 is an enlarged fragmentary view at D of FIG. 7 of the present invention;

FIG. 10 is a schematic perspective view of the cutting mechanism of the present invention;

FIG. 11 is an exploded perspective view of the cutting mechanism of the present invention;

FIG. 12 is a perspective view of a first bracket according to the present invention;

FIG. 13 is an exploded perspective view of a first bracket according to the present invention;

fig. 14 is a schematic perspective view of the moving mechanism of the present invention.

The reference numbers in the figures are: a support table 1; a molding mechanism 2; a cutting mechanism 3; a moving mechanism 4; a work box 5; a first bracket 6; a second bracket 7; a lifting polishing assembly 8; a guide assembly 9; a straightening assembly 10; a roller 11; a transmission assembly 12; a bump 13; a first rotating electrical machine 14; a driving wheel 15; a driven wheel 16; a first transmission shaft 17; a second drive shaft 18; a synchronous belt 19; a first bevel gear 20; a second bevel gear 21; a guide plate 22; a guide wheel 23; a guide block 24; a drum 25; a first drive pulley 26; a second transmission wheel 27; a third bevel gear 28; a fourth bevel gear 29; a cutting motor 30; a cutting wheel 31; the first cylinder 32; a first connecting column 33; a first hinge block 34; a second hinge block 35; a hinge plate 36; a second connecting post 37; a connecting plate 38; a connecting member 39; a first threaded rod 40; an L plate 41; a nut 42; a strip groove 43; a second cylinder 44; a lifting table 45; a grinding motor 46; a polishing disk 47; a guide rail 48; a slider 49; a second rotating electrical machine 50; a bearing housing 51; a connecting block 52; a motor base 53; a second threaded rod 54; a sleeve 55; a connecting rod 56; a groove 57.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Referring to fig. 1 to 14, the automatic processing equipment for a quantitative feeding spiral pipe comprises a supporting table 1, a feeding mechanism, a forming mechanism 2, a cutting mechanism 3, a lifting polishing mechanism and a moving mechanism 4, wherein the feeding mechanism and the forming mechanism 2 are arranged on the supporting table 1, the forming mechanism 2 is arranged beside the feeding mechanism, a work box 5 for installing the cutting mechanism 3 is arranged beside the supporting table 1, the work box 5 is arranged beside the forming mechanism 2, the cutting mechanism 3 is arranged in one end of the work box 5 close to the forming mechanism 2, one side of the work box 5 far away from the forming mechanism 2 is provided with a first support 6 and a second support 7, the first support 6 and the second support 7 are symmetrically arranged beside the work box 5, the second support 7 is arranged on the moving mechanism 4 in a sliding manner, the lifting polishing mechanism comprises two groups of lifting polishing assemblies 8, the two groups of lifting polishing assemblies 8 are respectively and symmetrically arranged on the first support 6 and the second support 7, feed mechanism includes guide assembly 9 and alignment assembly 10, alignment assembly 10 sets up the side at forming mechanism 2, guide assembly 9 sets up the side of keeping away from forming assembly at alignment assembly 10, alignment assembly 10 includes a plurality of running roller 11 and drive assembly 12, a plurality of running roller 11 passes through the bearing and rotates the setting on a supporting bench 1, and the equidistant setting of a plurality of running roller 11 symmetry is on a supporting bench 1, drive assembly 12 sets up the inside at a supporting bench 1, and drive assembly 12 is connected with the one end transmission of a plurality of running roller 11, the both ends of running roller 11 are provided with the lug 13 that is used for rolling the material respectively. Firstly, before the process of processing the tinplate into the spiral pipe operation in a factory, a worker needs to cut the tinplate into uniform long strips, then the cut tinplate passes through a guide mechanism, and then one end of the tinplate is placed on a straightening mechanism, the automatic processing equipment can process the tinplate, then the worker starts a transmission component 12, the transmission component 12 drives the straightening component 10 to operate, the straightening component 10 drives the tinplate to move, in the moving process, on one hand, a roller 11 rolls the tinplate flat and straight, on the other hand, lugs 13 at two ends of the roller 11 roll two marks at two ends of the tinplate to facilitate subsequent processing, then the tinplate is conveyed to a forming mechanism 2, under the action of the forming mechanism 2, the tinplate is rolled into the hollow spiral pipe, in the processing process of the forming mechanism 2, the worker needs to slightly interfere, then after the galvanized iron becomes the pipe, extend to on the operation case 5 gradually, after the spiral pipe is rolled into certain length, 3 operations of cutting mechanism, cutting mechanism 3 cuts the galvanized iron skin, cutting mechanism 3 returns initial position after that, then, the staff moves the spiral pipe from operation case 5 to on first support 6 and the second support 7, moving mechanism 4 and the operation of lift grinding machanism, progressively press from both sides the spiral pipe tight, and carry out the burr to the both ends of spiral pipe and polish, after polishing the completion, the staff take off can, preceding spiral pipe has reached required length again, the circulation is reciprocal, dosing automatic processing spiral pipe.

The transmission assembly 12 comprises a first rotating motor 14, a driving wheel 15, a driven wheel 16, a first transmission shaft 17 and a second transmission shaft 18, the first rotating motor 14 is fixedly arranged inside the supporting table 1, one end of the driving wheel 15 is fixedly connected with an output shaft of the first rotating motor 14 through a coupler, the first transmission shaft 17 and the second transmission shaft 18 are respectively horizontally and rotatably arranged inside the supporting table 1 through a plurality of bearings, one end of the first transmission shaft 17 is fixedly connected with one end of the driving wheel 15, one end of the second transmission shaft 18 is fixedly connected with the driven wheel 16, the driving wheel 15 is in transmission connection with the driven wheel 16 through a synchronous belt 19, a plurality of first bevel gears 20 which are used for being in transmission connection with a plurality of rollers 11 are respectively and fixedly arranged on the first transmission shaft 17 and the second transmission shaft 18 at equal intervals, one ends of the plurality of rollers 11 are respectively and fixedly connected with, the first bevel gear 20 is in mesh transmission with the second bevel gear 21. First, transmission assembly 12 operation, first rotating electrical machines 14 drives action wheel 15, from driving wheel 16, first transmission shaft 17 and second transmission shaft 18 rotate, first transmission shaft 17 and second transmission shaft 18 drive the rotation of first bevel gear 20 respectively, first bevel gear 20 drives second bevel gear 21 respectively and rotates, second bevel gear 21 drives the rotation of running roller 11 respectively, thereby reach the transmission that running roller 11 is driving the tinplate, the effect of hold-in range 19 is just action wheel 15 transmission from driving wheel 16, the setting of bearing, be favorable to installing the both ends of running roller 11 on a supporting bench 1, also can make running roller 11 keep rotating, thereby ensure the normal stable operation of this equipment.

The guide assembly 9 comprises a guide plate 22 and a plurality of guide wheels 23, the guide plate 22 is fixedly arranged on one end face of the support table 1, the guide wheels 23 are respectively arranged on two sides of the guide plate 22, the guide wheels 23 are rotatably arranged on the support table 1, a guide block 24 is further arranged between the straightening assembly 10 and the forming mechanism 2, and the guide block 24 is fixedly arranged on the support table 1. Firstly, the arrangement of the guide plate 22, the guide block 24 and the guide wheel 23 is beneficial for a worker to advance the tinplate along a preset route, so that when the straightening assembly 10 is used for carrying out the seal mark operation on the tinplate, the seal mark is ensured to be straight, the stability of subsequent processing is ensured, and the two seal marks are respectively kept consistent to the two side distances of the tinplate.

The forming mechanism 2 comprises a plurality of rollers 25, a first driving wheel 26 and a second driving wheel 27, the plurality of rollers 25 and the first driving wheel 26 are rotatably arranged on one end face of the supporting table 1, the plurality of rollers 25 and the first driving wheel 26 are arranged in a hollow cylindrical shape, the second driving wheel 27 is rotatably arranged on the inner sides of the plurality of rollers 25 and the first driving wheel 26, the second driving wheel 27 is rotatably arranged on the side above the first driving wheel 26, one ends of the first driving wheel 26 and the second driving wheel 27 are respectively and fixedly connected with a third bevel gear 28, one ends of the first driving shaft 17 and the second driving shaft 18 close to the forming mechanism 2 are respectively provided with a fourth bevel gear 29 for driving the third bevel gear 28, and the third bevel gear 28 is meshed with the fourth bevel gear 29 for driving. Firstly, when the forming mechanism 2 is operated, the tinplate is conveyed to a station of the forming mechanism 2, the transmission mechanism is operated, the first rotating motor 14 drives the first transmission shaft 17 and the second transmission shaft 18, the first transmission shaft 17 and the second transmission shaft 18 drive the fourth bevel gear 29 to rotate, the fourth bevel gear 29 drives the third bevel gear 28 to rotate, the third bevel gear 28 drives the first transmission wheel 26 and the second transmission wheel 27 to rotate, the first transmission wheel 26 and the second transmission wheel 27 bend the tinplate and enclose the tinplate into a spiral pipe shape along the inner sides of the plurality of rollers 25, after the tinplate is rotated into a pipe circle, a worker needs to carry a working glove to drag the beginning end to the side with the impression, so that the tinplate is gradually processed into a spiral pipe with a longer length.

The length of the first driving wheel 26 is larger than that of the roller 25, the length of the second driving wheel 27 is larger than that of the first driving wheel 26, one end of the second driving wheel 27 is arranged above the work box 5, and the plurality of rollers 25 and the second driving wheel 27 are arranged beside the work box 5. Firstly, the length of the first driving wheel 26 and the second driving wheel 27 is set to be beneficial to supporting the spiral pipe just after forming, and meanwhile, the extending position of the spiral pipe is determined on the operation box 5, so that the continuous operation of the subsequent operation is ensured.

The cutting mechanism 3 comprises a cutting motor 30, a cutting wheel 31 and a first air cylinder 32, a first connecting column 33 is horizontally and fixedly arranged in the operation box 5, one end of the cutting motor 30 is rotatably arranged on the first connecting column 33, the cutting wheel 31 is fixedly arranged on an output shaft of the cutting motor 30, a first hinging block 34 and a second hinging block 35 are fixedly arranged at the bottom end of the operation box 5, the bottom end of the first air cylinder 32 is hinged with the first hinging block 34 through a hinging plate 36, a second connecting column 37 is arranged on the cutting motor 30, the output end of the first air cylinder 32 is fixedly connected with the second connecting column 37, a connecting plate 38 is rotatably arranged at one end of the first connecting column 33, a connecting piece 39 is hinged at the other end of the connecting plate 38, one end of the connecting plate 38 and the connecting piece 39 are both rotatably arranged on the second connecting column 37, a first threaded rod 40 is fixedly connected to one end surface of the connecting piece 39, first threaded rod 40 is connected with articulated piece 35 of second through L board 41 is articulated, and L board 41 is fixed to be set up on first threaded rod 40 through two nuts 42, and a strip groove 43 that is used for cutting wheel 31 to stretch out work box 5 is seted up to the one end of neighbouring grinding disc 47 on work box 5. Firstly, the operation of cutting mechanism 3, cutting motor 30 starts, drive cutting wheel 31 and rotate, meanwhile, second cylinder 44 operation, drive second spliced pole 37 and rotate, second spliced pole 37 drives cutting motor 30 and rotates, make cutting wheel 31 can stretch out bar groove 43, thereby cut the coil pipe and cut, first spliced pole 33, connecting plate 38, connecting piece 39, articulated plate 36, first threaded rod 40, L board 41, the setting of first articulated piece 34 and the articulated piece 35 of second, all guarantee when first cylinder 32 operation, can be with the stable rotation of cutting wheel 31, and stretch out outside bar groove 43, the setting of two nuts 42, be favorable to finely tuning L board 41 in the position of first threaded rod 40.

Lifting polishing assembly 8 includes second cylinder 44, elevating platform 45, polishing motor 46 and polishing disc 47, second cylinder 44 passes through the vertical fixed setting of fixed plate on a terminal surface of operation case 5, the operation platform passes through guide rail 48 and slider 49 and removes the setting on first support 6, the output of second cylinder 44 up with the lower extreme fixed connection of operation platform, polishing motor 46 is fixed to be set up in the upper end of operation platform, polishing disc 47 and polishing motor 46's output shaft fixed connection. Firstly, the operation of lift grinding component 8, second cylinder 44 starts, second cylinder 44 drives elevating platform 45 and makes upwards or move down, meanwhile, grinding motor 46 starts, grinding motor 46 drives grinding disc 47 and rotates, thereby polish the both ends of coil pipe, a set of lift grinding machanism installs the side at operation case 5, another set of grinding machanism sets up on moving mechanism 4, two sets of lift grinding machanism's structure is unanimous basically, the setting of guide rail 48 and slider 49 does benefit to the removal that second cylinder 44 drove elevating platform 45, can guarantee the steady of elevating platform 45.

The moving mechanism 4 comprises a second rotating motor 50 and a bearing seat 51, the second support 7 is arranged at the side of the first support 6 in a sliding mode through a guide rail 48 and a sliding block 49, a connecting block 52 is arranged on the second support 7, the second rotating motor 50 is fixedly arranged at the side of the second support 7 through a motor base 53, a second threaded rod 54 is fixedly connected to the output end of the second rotating motor 50, the second threaded rod 54 penetrates through the connecting block 52 to be rotatably connected with the bearing seat 51, and the second threaded rod 54 is in threaded connection with the connecting block 52. Firstly, the operation of moving mechanism 4, second rotating electrical machines 50 starts, second rotating electrical machines 50 drives second threaded rod 54 and rotates, second threaded rod 54 drives connecting block 52 and rotates, connecting block 52 drives second support 7 and moves, second support 7 drives a set of lift grinding mechanism and moves, the one end of spiral pipe is being contradicted to the polishing dish 47 on the lift grinding mechanism, push away the position of another polishing dish 47, then, two grinding electrical machines 46 start, carry out abundant polishing operation to the both ends of spiral pipe, guide rail 48 and slider 49's setting do benefit to the removal of second support 7.

The first support 6 is symmetrically provided with sleeves 55, the second support 7 is symmetrically provided with connecting rods 56 which are in sliding fit with the sleeves 55, and one end of each sleeve 55 is in sliding connection with one end of each connecting rod 56. Firstly, the sleeve 55 is in sliding fit with the connecting rod 56, the connecting rod 56 also slides in the sleeve 55 in the process that the second support 7 moves towards the first support 6, and the arrangement of the sleeve 55 and the connecting rod 56 is beneficial to preventing the spiral pipe from falling off from the sleeve 55 and the connecting rod 56 in the process that the second support 7 moves.

The work box 5 is provided with an inverted trapezoidal groove 57 along the length direction of the work box 5 for preventing the material from falling. The trapezoidal groove 57 is arranged, so that the spiral pipe can be placed conveniently, and the spiral pipe can be prevented from falling after cutting.

The working principle is as follows: firstly, a cut tinplate passes through a guide mechanism, then one end of the tinplate is placed on a straightening mechanism, the automatic processing equipment can process the tinplate, then, a worker starts a transmission component 12, the transmission component 12 drives the straightening component 10 to operate, the straightening component 10 drives the tinplate to move, in the moving process, on one hand, a roller 11 rolls the tinplate to be flat and straight, on the other hand, a lug 13 at two ends of the roller 11 rolls two marks at two ends of the tinplate, then, the tinplate is conveyed to a forming mechanism 2, under the action of the forming mechanism 2, the tinplate is rolled into a hollow spiral pipe, in the processing process of the forming mechanism 2, after the tinplate is rotated into a pipe circle, the worker needs to take an operation glove to drag the end which just starts to one side with the mark, the spiral pipe gradually extends to an operation box 5, and the spiral pipe is rolled into a certain length, 3 operations of cutting mechanism, cutting mechanism 3 cuts the tinplate, cutting mechanism 3 returns initial position after that, then, the staff moves the spiral pipe from operation case 5 on first support 6 and second support 7, moving mechanism 4 and the operation of lift grinding machanism, the spiral pipe slowly presss from both sides tightly earlier, immediately, 47 operations of polishing disc, carry out the burr to the both ends of spiral pipe and polish, after polishing the completion, the staff takes off can, preceding spiral pipe has reached the length that needs again, the circulation is reciprocal, the automatic processing spiral pipe of ration feed.

19页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种镁合金波纹管射流辅助局部差温强旋成形装置及方法

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!