Punching machine bearing temperature monitoring system

文档序号:1439230 发布日期:2020-03-24 浏览:9次 中文

阅读说明:本技术 一种冲压机轴承温度监控系统 (Punching machine bearing temperature monitoring system ) 是由 李守刚 朱永清 于 2019-12-20 设计创作,主要内容包括:本发明的目的是提供一种冲压机轴承温度监控系统,包括:温度检测装置与驱动装置,温度检测装置包括有第一固定板、第一连杆、第二连杆、温度检测探针、衬套、第一活塞、第二活塞、模垫与模垫导轨,驱动装置包括有驱动气缸、活塞杆与气缸座,其特征在于:固定板设置在冲压机的一侧,固定板与冲压机之间通过多个螺栓相互固定连接,模垫设置在固定板的内侧,模垫导轨分别设置在模垫的上下两端,模垫导轨与模垫之间相互滑动连接。本发明在在温度检测探针上安装有温度传感器,温度传感器可以经由通讯接口输出,通过外接的人机界面即可实时观测到冲压机内各点温度变化和差异,然后经由人工干预即时调整或停机,可以及时消除因温度变化而产生的差异。(The invention aims to provide a punch bearing temperature monitoring system, which comprises: temperature-detecting device and drive arrangement, temperature-detecting device is including first fixed plate, first connecting rod, second connecting rod, temperature detect probe, bush, first piston, second piston, die pad and die pad guide rail, and drive arrangement is including driving actuating cylinder, piston rod and cylinder block, its characterized in that: the fixed plate sets up the one side at the punching machine, through the mutual fixed connection of a plurality of bolts between fixed plate and the punching machine, and the die pad sets up the inboard at the fixed plate, and the die pad guide rail sets up the upper and lower both ends at the die pad respectively, mutual sliding connection between die pad guide rail and the die pad. The temperature sensor is arranged on the temperature detection probe, the temperature sensor can be output through the communication interface, the temperature change and the difference of each point in the punching machine can be observed in real time through the external human-computer interface, and then the difference generated due to the temperature change can be eliminated in time through the manual intervention and the real-time adjustment or the halt.)

1. A punch bearing temperature monitoring system comprising: temperature-detecting device and drive arrangement, temperature-detecting device is including first fixed plate, first connecting rod, second connecting rod, temperature detect probe, bush, first piston, second piston, die pad and die pad guide rail, and drive arrangement is including driving actuating cylinder, piston rod and cylinder block, its characterized in that: the fixed plate is arranged at one side of the punching machine, the fixed plate and the punching machine are fixedly connected with each other through a plurality of bolts, the die pad is arranged at the inner side of the fixed plate, the die pad guide rails are respectively arranged at the upper end and the lower end of the die pad, the die pad guide rails and the die pad are mutually connected in a sliding manner, the driving air cylinder is arranged at the upper end of the air cylinder seat, the driving air cylinder is fixedly connected with the air cylinder seat, the driving air cylinder is respectively arranged at the upper end and the lower end of the bush, the piston rod is arranged in the bush, the upper end and the lower end of the piston rod are respectively fixedly connected with the first piston and the second piston, the connecting rod is arranged between the two driving air cylinders, the upper end and the lower end of the first connecting rod are respectively fixedly connected with the piston rod, and the second connecting rod is arranged at, the second connecting rod is fixedly connected with the first connecting rod, and the driving cylinder can drive the first connecting rod and the second connecting rod to transversely reciprocate.

2. The bearing temperature monitoring system for a press machine according to claim 1, wherein: one side of the temperature detection device is provided with a fixing frame, the fixing frame is fixedly connected with the temperature detection device through bolts, and the fixing frame is provided with a through hole for detecting the temperature of the gear bearing inside the punching machine by using a temperature detection probe.

3. The bearing temperature monitoring system for a press machine according to claim 2, wherein: one end of the second connecting rod is provided with an oil tank, the oil tank is fixedly connected with one side of the fixing frame, an oil level meter and a flow valve are installed on the oil tank, and a stopping cylinder is fixedly connected onto the oil tank.

4. The bearing temperature monitoring system for a press machine according to claim 1, wherein: and the upper end of the lining is provided with a cylinder pipe, and the cylinder pipe and the lining are fixedly connected with each other.

5. The bearing temperature monitoring system for a press machine according to claim 4, wherein: the temperature detection probe is provided with a flexible joint which plays a role in damping the vibration of the connecting equipment.

6. The bearing temperature monitoring system for a press machine according to claim 1, wherein: and a second fixing plate is arranged on one side of the cylinder pipe, the second fixing plate is fixedly connected with the cylinder pipe, one end of the temperature detection probe is fixedly connected with the second fixing plate through a bolt, and a temperature sensor is arranged on the temperature detection probe.

7. The bearing temperature monitoring system for a press machine according to claim 1, wherein: and a wear-resistant ring is arranged between the driving cylinder and the cylinder seat, so that the function of preventing abrasion is achieved.

Technical Field

The invention relates to the technical field of punching machines, in particular to a punching machine bearing temperature monitoring system.

Background

At present, the press working in the machining process plays an important role in the processing industry of national economy. The application field of sheet metal parts is extremely wide, and extends into various aspects of the manufacturing industry, and the plate forming is mainly realized through a pressurizing and stamping die. The stamping process has the advantages of high precision, high efficiency, good quality, cost saving, material and energy saving and the like.

In the existing punching machine, a motor drives a flywheel, and a transmission gear drives a crank-link mechanism to enable a sliding block to move up and down through a clutch so as to drive a drawing die to form a steel plate. The double-acting means that the press is provided with two slide blocks which are an inner slide block and an outer slide block, the inner slide block drives a male die or a female die of the die, the outer slide block drives a blank holder on the die, the blank holder firstly acts to press the edge of a steel plate during drawing, and the inner slide block then acts to draw. The design principle is that the circular motion is converted into linear motion, the main motor drives the flywheel, the gear, the crankshaft (or eccentric gear), the connecting rod and the like are driven to rotate through the clutch to achieve the linear motion of the sliding block, and the motion from the main motor to the connecting rod is circular motion. The connecting rod and the sliding block need to have a transfer point of circular motion and linear motion, and the design of the connecting rod and the sliding block is roughly provided with two mechanisms, one is spherical, and the other is pin-shaped (cylindrical), and the circular motion is converted into the linear motion of the sliding block through the mechanism. Since the press machine applies pressure to the material to plastically deform the material to obtain a desired shape and accuracy, it is necessary to fit a set of dies (divided into an upper die and a lower die) with the material interposed therebetween, to apply pressure by the machine to deform the material, and to absorb a reaction force caused by a force applied to the material during the process by a machine body of the press machine.

At present, people have higher and higher requirements on the precision of mechanical manufacturing, the precision requirement of a punching machine is improved along with the requirement, but the manufacturing precision is reduced due to the thermal expansion effect and the like caused by the temperature change generated in the punching machine during use, and further the production efficiency is reduced.

Therefore, a system for monitoring the temperature of the bearing of the press machine is needed to solve the above problems, so as to find out the temperature abnormality of the internal gear and the crankshaft of the press machine, and avoid the problem of the excessive temperature of the internal gear and the crankshaft of the press machine.

Disclosure of Invention

In view of the above problems, an object of the present invention is to provide a system for monitoring temperature of a bearing of a press machine, in which a second fixing plate is disposed on one side of a cylinder tube, the second fixing plate is fixedly connected with the cylinder tube, one end of a temperature detection probe is fixedly connected with the second fixing plate through a bolt, a temperature sensor is mounted on the temperature detection probe, the temperature sensor can be output through a communication interface, temperature changes and differences at various points in the press machine can be observed in real time through an external human-machine interface, and then the temperature change and the differences can be eliminated in time through manual intervention, immediate adjustment or shutdown.

The technical scheme adopted by the invention for solving the technical problems is as follows: a punch bearing temperature monitoring system comprising: temperature-detecting device and drive arrangement, temperature-detecting device is including first fixed plate, first connecting rod, second connecting rod, temperature detect probe, bush, first piston, second piston, die pad and die pad guide rail, and drive arrangement is including driving actuating cylinder, piston rod and cylinder block, its characterized in that: the fixed plate is arranged at one side of the punching machine, the fixed plate and the punching machine are fixedly connected with each other through a plurality of bolts, the die pad is arranged at the inner side of the fixed plate, the die pad guide rails are respectively arranged at the upper end and the lower end of the die pad, the die pad guide rails and the die pad are mutually connected in a sliding manner, the driving air cylinder is arranged at the upper end of the air cylinder seat, the driving air cylinder is fixedly connected with the air cylinder seat, the driving air cylinder is respectively arranged at the upper end and the lower end of the bush, the piston rod is arranged in the bush, the upper end and the lower end of the piston rod are respectively fixedly connected with the first piston and the second piston, the connecting rod is arranged between the two driving air cylinders, the upper end and the lower end of the first connecting rod are respectively fixedly connected with the piston rod, and the second connecting rod is arranged at, the second connecting rod is fixedly connected with the first connecting rod, and the driving cylinder can drive the first connecting rod and the second connecting rod to transversely reciprocate.

Further, one side of the temperature detection device is provided with a fixing frame, the fixing frame is fixedly connected with the temperature detection device through bolts, and through holes are formed in the fixing frame and used for detecting the temperature of the gear bearing inside the punching machine through temperature detection probes.

Furthermore, an oil tank is arranged at one end of the second connecting rod, the oil tank is fixedly connected with one side of the fixing frame, an oil level meter and a flow valve are installed on the oil tank, and a stopping cylinder is fixedly connected onto the oil tank.

Further, the upper end of the lining is provided with a cylinder pipe, and the cylinder pipe and the lining are fixedly connected with each other.

Furthermore, a flexible joint is arranged on the temperature detection probe, and the flexible joint plays a role in damping shock with the connecting equipment.

Furthermore, a second fixing plate is arranged on one side of the cylinder pipe, the second fixing plate is fixedly connected with the cylinder pipe, one end of the temperature detection probe is fixedly connected with the second fixing plate through a bolt, and a temperature sensor is mounted on the temperature detection probe.

Furthermore, a wear-resistant ring is arranged between the driving cylinder and the cylinder seat, so that the function of preventing abrasion is achieved.

The invention has the advantages that:

the invention provides a punching machine bearing temperature monitoring system, which can detect and monitor the temperature of a gear inside a punching machine, avoids the unreliability caused by only monitoring the temperature of a crankshaft indirectly by monitoring the adding condition of lubricating oil in the prior art, improves the reliability of the monitoring result, can ensure that the temperature of the crankshaft is abnormal in time, and improves the reliability of equipment. The difference caused by the temperature change can be eliminated in time.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic sectional structure of the present invention.

Fig. 2 is a schematic view of the assembly structure of the present invention.

Wherein:

1. a punch press; 2. A first fixing plate; 3. Fixing the bolt;

4. a nut; 5. A first O-ring; 6. A die pad;

7. a die pad guide rail; 8. A driving cylinder; 9. A cylinder block;

10. a first bushing; 11. A wear ring; 12. A U-shaped ring;

13. a second O-ring; 14. A stopper; 15. A die pad base;

16. pressing a ring; 17. A first piston; 18. A cylinder tube;

19. a second bushing; 20. A spacer ring; 21. A second piston;

22. a piston rod; 23. A first link; 24. A second link;

25. a fixed mount; 26. A temperature detection probe; 27. A flexible joint;

28. a copper bushing; 29. An oil tank; 30. Stopping the air cylinder;

31. oil level meter; 32. A second fixing plate; 33. A stud bolt;

34. a limit switch; 35. A bolt bushing; 36. temperature detection device

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that unless otherwise explicitly specified or limited, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

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