阅读说明：本技术 全自动智能洗碗机 (Full-automatic intelligent dish-washing machine ) 是由 唐烈松 周金 王金海 于 2019-12-05 设计创作，主要内容包括：本发明涉及洗碗机技术领域,且公开了全自动智能洗碗机,包括主体架,所述主体架的底部四角均固定安装有支撑脚,所述主体架的左侧固定安装有进料台,所述主体架的右侧固定安装有出料台,所述主体架的左侧且位于进料台的上方固定安装有提取移动机构。该全自动智能洗碗机,通过设置主体架、支撑脚、喷淋泵、第一喷淋管、超声波振头和第二喷淋管,使用者在使用设备时,碗框采用标准式框架式碗框,可以存放各种碗型,存储容量大,还可以满足伺服机械手进行标准动作抓取,在存放碗框时可以重叠存放,节省空间,提取移动机构可以满足精确抓取碗框在各个功能区存放,如果遇到过载时会及时报警并停止动作,保证设备安全。(The invention relates to the technical field of dish washing machines and discloses a full-automatic intelligent dish washing machine which comprises a main body frame, wherein supporting legs are fixedly arranged at four corners of the bottom of the main body frame, a feeding table is fixedly arranged at the left side of the main body frame, a discharging table is fixedly arranged at the right side of the main body frame, and an extracting and moving mechanism is fixedly arranged at the left side of the main body frame and above the feeding table. This full-automatic intelligent dish washer, through setting up the main part frame, the supporting legs, the spray pump, first shower, ultrasonic wave shakes head and second shower, the user is when the user is using equipment, the bowl frame adopts standard formula frame-type bowl frame, can deposit various bowl types, storage capacity is big, can also satisfy servo manipulator and carry out standard action and snatch, can overlap when depositing the bowl frame and deposit, save space, it can satisfy the accuracy and snatch the bowl frame and deposit in each functional area to draw moving mechanism, if meet can in time report to the police and stop the action when transshipping, guarantee equipment safety.)

1. Full-automatic intelligent dish washer, including main part frame (1), its characterized in that: the utility model discloses a water tank, including main part frame (1), the equal fixed mounting in bottom four corners of main part frame (1) has supporting legs (2), the left side fixed mounting of main part frame (1) has feed table (3), the right side fixed mounting of main part frame (1) has ejection of compact platform (4), the left side of main part frame (1) and the top fixed mounting that is located feed table (3) have and draw moving mechanism (5), the equal fixed mounting in bottom left and right sides that draws moving mechanism (5) has couple (6), the bottom movable mounting of couple (6) has bowl frame (7), the top fixed mounting of main part frame (1) has block terminal (8), the top of main part frame (1) and the right side fixed mounting that is located block terminal (8) have water tank (10), the top of main part frame (1) and be located between block terminal (8) and water tank (10) fixed mounting have spray pump (9) that the water inlet is, the utility model discloses a spray pump, including main part frame (1), the interior roof fixed mounting of main part frame (1) has first shower (11) that one end and spray pump (9) delivery port are linked together, the interior bottom wall fixed mounting of main part frame (1) has ultrasonic wave to shake first (12), the right side fixed mounting that the interior bottom wall of main part frame (1) just is located ultrasonic wave and shakes first (12) has second shower (13) that one end and spray pump (9) delivery port are linked together.

2. The fully automatic intelligent dishwasher of claim 1, characterized in that: the front of the main body frame (1) is fixedly provided with an industrial computer, and a PLC control system is carried in the industrial computer.

3. The fully automatic intelligent dishwasher of claim 1, characterized in that: feeding platform (3) and play work or material rest (4) are the stainless steel, feeding platform (3) and play work or material rest (4) all with bowl frame (7) phase-match, the equal fixed mounting in bottom of feeding platform (3) and play work or material rest (4) has the bracing piece, the bottom fixed mounting of bracing piece has rubber contact pad, rubber contact pad's bottom and the bottom of supporting legs (2) are in the coplanar.

4. The fully automatic intelligent dishwasher of claim 1, characterized in that: the extraction moving mechanism (5) comprises a transverse moving servo motor, a lifting servo motor and a clamping and loosening hook mechanism, and the hook (6) is connected with the clamping and loosening hook mechanism.

5. The fully automatic intelligent dishwasher of claim 1, characterized in that: couple (6) and bowl frame (7) phase-match, couple (6) are the stainless steel, the outside plating zinc layer of couple (6).

6. The fully automatic intelligent dishwasher of claim 1, characterized in that: the bowl frame (7) is woven for the stainless steel wire, the top outside fixed mounting of bowl frame (7) has the guard plate, the guard plate is corrosion resistant plate.

7. The fully automatic intelligent dishwasher of claim 1, characterized in that: the water tank (10) is communicated with the spray pump (9) through a water supply pipe, and the water supply pipe is provided with an electromagnetic valve.

8. The fully automatic intelligent dishwasher of claim 1, characterized in that: all be provided with rotatory water mechanism on first shower (11) and second shower (13), pass through the conveyer pipe intercommunication between second shower (13) and the spray pump (9), be provided with the electromagnetic switch valve on the conveyer pipe.

9. The fully automatic intelligent dishwasher of claim 1, characterized in that: the drying mechanism is arranged on the right side, located on the second spraying pipe (13), in the main body frame (1) and comprises an air blower, a PTC heater and an air supply pipeline, the ultrasonic vibration head (12) comprises an ultrasonic generator and a vibration head, and a water temperature control system is arranged inside the water tank (10).

Technical Field

The invention relates to the technical field of dish washing machines, in particular to a full-automatic intelligent dish washing machine.

Background

The dish washer is the automatic equipment that washes dishes, chopsticks, dish, tableware such as sword and fork, full-automatic dish washer on the market can divide into family and commercial two kinds, domestic full-automatic dish washer is only applicable to the family, it is main there is the cabinet type, desk-top, basin integral type and integrated form, commercial dish washer can divide into the cabinet type according to the structure, the cover-type, the basket passes the formula, the area passes formula and 5 big types of ultrasonic wave, for the dining room, the cooking personnel in hotel and the unit dining room of office have alleviateed intensity of labour, the work efficiency is improved, promote sanitation and hygiene.

Along with the life theory of low carbon environmental protection is more and more popularized, automatic wash the dishes more and more receive people's favor, big dining room is great with the tableware volume after meal, it is big to lead to the artifical intensity of labour that washes the dishes, on the other hand labour generally gets into ageing, also cause the water and electricity to consume in a large number simultaneously, the cost is improved, current dish washer needs the manual work to carry out preliminary washing to the tableware in advance, then need the manual work to put into the tow chain with the tableware, still need the manual work to take out after having washed, wash the in-process that washes the dishes and need a large amount of hot water to wash, a large amount of hot-blast drying, and do not have disinfection treatment, when getting the bowl, the bowl temperature after the stoving generally all is more than 60 degrees, cause the people hand scald.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a full-automatic intelligent dish washing machine, which has the advantages of greatly reducing energy consumption and manpower and the like while realizing full-automatic dish washing, and solves the problems that the existing dish washing machine needs to manually preliminarily clean tableware in advance, then manually put the tableware into a drag chain, manually take the tableware out after washing, needs a large amount of hot water for cleaning in the dish washing process, dries a large amount of hot air and does not have disinfection treatment, when the dishes are taken, the temperature of the dried dishes is generally over 60 ℃, the hands of people are easily scalded, and the potential safety hazard is large.

(II) technical scheme

In order to realize the purpose of greatly reducing energy consumption and manpower while realizing full-automatic dish washing, the invention provides the following technical scheme: a full-automatic intelligent dish washing machine comprises a main body frame, wherein supporting legs are fixedly mounted at four corners of the bottom of the main body frame, a feeding table is fixedly mounted at the left side of the main body frame, a discharging table is fixedly mounted at the right side of the main body frame, an extracting and moving mechanism is fixedly mounted at the left side of the main body frame and above the feeding table, hooks are fixedly mounted at the left side and the right side of the bottom of the extracting and moving mechanism, a bowl frame is movably mounted at the bottom of each hook, a distribution box is fixedly mounted at the top of the main body frame, a water tank is fixedly mounted at the top of the main body frame and at the right side of the distribution box, a spray pump with a water inlet communicated with the water tank is fixedly mounted at the top of the main body frame and between the distribution box and the water tank, a first spray pipe with a water outlet communicated with the spray pump is, and a second spray pipe with one end communicated with a water outlet of the spray pump is fixedly arranged on the inner bottom wall of the main body frame and positioned on the right side of the ultrasonic vibration head.

Preferably, an industrial computer is fixedly mounted on the front face of the main body frame, and a PLC control system is mounted in the industrial computer.

Preferably, the feeding table and the discharging table are made of stainless steel, the feeding table and the discharging table are matched with the bowl frame, supporting rods are fixedly mounted at the bottoms of the feeding table and the discharging table, rubber contact pads are fixedly mounted at the bottoms of the supporting rods, and the bottoms of the rubber contact pads and the bottoms of the supporting legs are located on the same plane.

Preferably, the extracting and moving mechanism comprises a transverse moving servo motor, a lifting servo motor and a clamping and loosening hook mechanism, and the hook is connected with the clamping and loosening hook mechanism.

Preferably, the hook is matched with the bowl frame, the hook is made of stainless steel, and a zinc layer is plated outside the hook.

Preferably, the bowl frame is woven for the stainless steel wire, the top outside fixed mounting of bowl frame has the guard plate, the guard plate is corrosion resistant plate.

Preferably, the water tank is communicated with the spray pump through a water supply pipe, and the water supply pipe is provided with an electromagnetic valve.

Preferably, the first spraying pipe and the second spraying pipe are both provided with a rotary water outlet mechanism, the second spraying pipe and the spraying pump are communicated through a conveying pipe, and the conveying pipe is provided with an electromagnetic switch valve.

Preferably, a drying mechanism is arranged in the main body frame and on the right side of the second spray pipe, the drying mechanism comprises an air blower, a PTC heater and an air supply pipeline, the ultrasonic vibration head comprises an ultrasonic generator and a vibration head, and a water temperature control system is arranged in the water tank.

(III) advantageous effects

Compared with the prior art, the invention provides a full-automatic intelligent dish washing machine, which has the following beneficial effects:

1. this full-automatic intelligent dish washer, through setting up the main part frame, the supporting legs, the feed table, go out the work or material rest, draw moving mechanism, the couple, the bowl frame, the block terminal, the water tank, the spray pump, first shower, ultrasonic wave shakes head and second shower, the user is when the user is the service equipment, the bowl frame adopts standard formula frame-type bowl frame, can deposit various bowl types, storage capacity is big, can also satisfy servo manipulator and carry out standard action and snatch, can overlap when depositing the bowl frame and deposit, save space, it can satisfy the accuracy and snatch the bowl frame and deposit in each functional area to draw moving mechanism, can in time report to the police and stop the action when meetting the overload, guarantee equipment safety.

2. The full-automatic intelligent dish washing machine comprises a main body frame, supporting legs, a feeding table, a discharging table, an extracting and moving mechanism, a hook, a dish frame, a distribution box, a water tank, a spray pump, a first spray pipe, an ultrasonic vibration head and a second spray pipe, wherein compared with the existing dish washing machine with the same energy efficiency on the market, water in the ultrasonic dish washing box can be reused for many times, the centralized spray washing and drying can save water and electricity in a large amount, at least 80% of energy is saved, compared with the existing dish washing machine with the same energy efficiency on the market, only one person needs to load bowls, the bowl washing machine can be pushed into the feeding table after being loaded, at most two persons need to lift the dish frame during discharging, if the bowls of the dish frame are not large, one person can also move, at least 80% of the number of persons is saved, on the premise of saving energy and manpower, the system automatically carries out ultrasonic dish washing, washing, and the bowl frames can be stacked in a stacked mode, the bowl frames do not need to be taken out and placed immediately, the efficiency is improved by 80%, a user can select different configured machine types according to the use condition, even code scanning payment can be carried out according to the use time, and the cost payment pressure is reduced for the user.

Drawings

FIG. 1 is a schematic structural diagram of a fully automatic intelligent dishwasher according to the present invention;

FIG. 2 is a perspective view of a fully automatic intelligent dishwasher in accordance with the present invention;

FIG. 3 is a schematic view of a structure of a bowl frame of the fully automatic intelligent dishwasher according to the present invention;

FIG. 4 is a schematic diagram of a water tank structure of the fully automatic intelligent dishwasher according to the present invention;

FIG. 5 is a schematic structural diagram of an extracting and moving mechanism of the fully automatic intelligent dishwasher according to the present invention;

fig. 6 is a schematic structural view of a main rack of the full-automatic intelligent dishwasher according to the present invention.

In the figure: the device comprises a main body frame 1, supporting legs 2, a feeding table 3, a discharging table 4, a drawing and moving mechanism 5, a hook 6, a bowl frame 7, a distribution box 8, a spray pump 9, a water tank 10, a first spray pipe 11, an ultrasonic vibration head 12 and a second spray pipe 13.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, a full-automatic intelligent dish washer comprises a main body frame 1, wherein supporting legs 2 are fixedly arranged at four corners of the bottom of the main body frame 1, an industrial computer is fixedly arranged at the front of the main body frame 1, a PLC control system is arranged in the industrial computer, the industrial computer can communicate with a PLC arranged in an electric control cabinet, parameters can be recorded and modified, prompt contents after fault alarm can be observed, remote monitoring and code scanning payment functions can be realized, a feeding table 3 is fixedly arranged at the left side of the main body frame 1, a discharging table 4 is fixedly arranged at the right side of the main body frame 1, an extracting moving mechanism 5 is fixedly arranged at the left side of the main body frame 1 and above the feeding table 3, hooks 6 are fixedly arranged at the left side and the right side of the bottom of the extracting moving mechanism 5, the extracting moving mechanism 5 comprises a transverse moving servo motor, a lifting servo, the hook 6 is connected with a clamping and loosening hook mechanism, a bowl frame 7 is movably mounted at the bottom of the hook 6, the feeding table 3 and the discharging table 4 are both made of stainless steel, the feeding table 3 and the discharging table 4 are both matched with the bowl frame 7, the hook 6 is made of stainless steel, a zinc layer is plated outside the hook 6, the bowl frame 7 is woven by stainless steel wires, a protection plate is fixedly mounted on the outer side of the top of the bowl frame 7 and is made of a stainless steel plate, a support rod is fixedly mounted at the bottoms of the feeding table 3 and the discharging table 4, a rubber contact pad is fixedly mounted at the bottom of the support rod, the bottom of the rubber contact pad and the bottom of the support leg 2 are positioned on the same plane, a distribution box 8 is fixedly mounted at the top of the main body frame 1, a water tank 10 is fixedly mounted at the top of the main body frame 1 and positioned on, the water tank 10 is communicated with the spray pump 9 through a water supply pipe, the water supply pipe is provided with an electromagnetic valve, the top of the main body frame 1 and a position between the distribution box 8 and the water tank 10 are fixedly provided with the spray pump 9 with a water inlet communicated with the water tank 10, the inner top wall of the main body frame 1 is fixedly provided with a first spray pipe 11 with one end communicated with a water outlet of the spray pump 9, the inner bottom wall of the main body frame 1 is fixedly provided with an ultrasonic vibration head 12, the right side of a second spray pipe 13 in the main body frame 1 is provided with a drying mechanism, the drying mechanism comprises a blower, a PTC heater and an air supply pipeline, the ultrasonic vibration head 12 comprises an ultrasonic generator and a vibration head, the inside of the water tank 10 is provided with a water temperature control system, the right side of the ultrasonic vibration head 12 in the inner bottom wall of the main body frame 1 is fixedly provided with a second spray pipe 13 with one end communicated with a water outlet of the spray, the second spraying pipe 13 is communicated with the spraying pump 9 through a conveying pipe, an electromagnetic switch valve is arranged on the conveying pipe, and by arranging the main body frame 1, the supporting legs 2, the feeding table 3, the discharging table 4, the extracting and moving mechanism 5, the hook 6, the bowl frame 7, the distribution box 8, the water tank 10, the spraying pump 9, the first spraying pipe 11, the ultrasonic vibration head 12 and the second spraying pipe 13, when a user uses equipment, the bowl frame 7 adopts a standard frame type bowl frame, various bowl types can be stored, the storage capacity is large, the standard action grabbing of a servo manipulator can be met, the bowl frames can be stored in an overlapped mode when being stored, the space is saved, the extracting and moving mechanism 5 can accurately grab the bowl frames to store in various functional areas, the bowl frames can be timely alarmed and stop acting when overload occurs, the equipment safety is ensured, and by arranging the main body frame 1, the supporting legs 2, the feeding table 3, The discharging table 4, the extracting and moving mechanism 5, the hook 6, the bowl frame 7, the distribution box 8, the water tank 10, the spray pump 9, the first spray pipe 11, the ultrasonic vibration head 12 and the second spray pipe 13, compared with the existing through type drag chain dish washing machine with the same energy efficiency on the market, the water of the ultrasonic dish washing box can be reused many times, the centralized spray cleaning and drying can save a large amount of water and electricity, at least 80% of water and electricity can be saved, compared with the existing through type drag chain dish washing machine with the same energy efficiency on the market, only one person needs to load bowls, the bowl is pushed into the feeding table after being loaded, at most two persons lift the bowl frame during discharging, if the bowls of the bowl frame are not many, one person can also move, at least 80% of the number of the personnel can be saved, under the premise of saving energy and manpower, the system automatically carries out ultrasonic dish washing, cleaning and drying, the whole single cycle can reach 35 seconds at, and the bowl frames can be stacked in a stacked mode, the bowl frames do not need to be taken out and placed immediately, the efficiency is improved by 80%, a user can select different configured machine types according to the use condition, even code scanning payment can be carried out according to the use time, and the cost payment pressure is reduced for the user.

When in use:

1. after ensuring that the main water inlet valve is in an open state, pressing a preparation button on a panel, simultaneously feeding water into the ultrasonic water tank and the spray water tank, simultaneously operating the water heater when feeding water, immediately stopping supplying water after reaching a specified water level, starting the heater to heat the water if the temperature of the water in the water tank 10 is not enough after the water is supplied in place, starting the detergent pump when adding water, heating a certain amount of detergent in the ultrasonic water tank, and constantly lighting a preparation indicator lamp after the water level and the water temperature simultaneously reach set requirements to prepare for automatic dish washing;

2. sundries in dirty bowls are cleaned, then the bowls are placed into the bowl frame 7 according to a certain sequence, then the bowl frame 7 is placed into the feeding table 3, and the feeding limit is completely pressed;

3. after the preparation conditions are met, an automatic starting button is pressed, a servo manipulator is immediately started and moves transversely to the left side, the servo manipulator descends immediately after moving transversely to a left extreme position, a hook 6 clamps a bowl frame 7 immediately after descending to the right extreme position, the servo manipulator ascends immediately after clamping, the bowl frame 7 filled with bowls is lifted at the same time, the bowl frame starts to move transversely to the right after reaching an ascending extreme position, the bowl frame 7 starts to descend after moving transversely to a right extreme position, the bowl frame 7 is placed in an ultrasonic cleaning water tank, ultrasonic waves start after reaching a descending extreme position, a spraying mechanism is immediately started in a drying tank, a drying mechanism is immediately started after spraying time reaches, then the hook 6 is loosened, the servo manipulator ascends immediately after loosening to the right extreme position and stops after reaching an upper limit, and the whole cycle is completed;

4. repeating the step 2, wherein an automatic start button is not required to be pressed at this time, the system defaults to perform second circulation, after third circulation, the bowl frame of the spray drying box is moved to a discharging table, after the system finishes circulation, a worker immediately moves away the bowl frame 7, and the later steps are performed in sequence;

5. when any accident occurs during operation, any one of the emergency stop buttons on the two sides of the panel is pressed, the system stops operating immediately, in order to prevent the body of a person from intruding in the operation process, the safety gratings are arranged on the cross beams on the front side and the rear side, once the gratings are blocked, the system stops operating immediately, and after the blocked gratings are restored, the system restores to operate automatically.

To sum up, this full-automatic intelligent dish washer, through setting up main part frame 1, supporting legs 2, feed table 3, ejection of compact platform 4, draw moving mechanism 5, couple 6, bowl frame 7, block terminal 8, water tank 10, spray pump 9, first shower 11, ultrasonic vibration head 12 and second shower 13, the user is when using equipment, bowl frame 7 adopts standard frame-type bowl frame, can deposit various bowl types, and storage capacity is big, can also satisfy servo manipulator and carry out standard action and snatch, can overlap when depositing the bowl frame and deposit, save space, draw moving mechanism 5 can satisfy the accuracy and snatch the bowl frame and deposit in each functional area, can in time report to the police and stop the action when meetting overload, guarantee equipment safety, through setting up main part frame 1, supporting legs 2, feed table 3, ejection of compact platform 4, draw moving mechanism 5, couple 6, bowl frame 7, The distribution box 8, the water tank 10, the spray pump 9, the first spray pipe 11, the ultrasonic vibration head 12 and the second spray pipe 13, compared with the through type drag chain dish washer with the same energy efficiency in the market, the water in the ultrasonic dish washing box can be reused for many times, the centralized spray cleaning and drying can save a large amount of water and electricity, at least 80% of water and electricity can be saved, compared with the through type drag chain dish washer with the same energy efficiency in the market, the bowl can be loaded by one person only, the bowl can be pushed into the feed table after being loaded, the bowl frame can be lifted by two persons at most during discharging, if the bowls of the bowl frame are not large, one person can move, at least 80% of personnel number can be saved, under the premise of saving energy and manpower, the system automatically carries out ultrasonic dish washing, cleaning and drying, the whole single cycle can reach 35 seconds at the fastest, and the bowl frames can be stacked without being taken out and placed immediately, efficiency improves 80%, the user can be according to the in service behavior, select the model of different configurations, can sweep the sign indicating number payment according to live time length even, for the user alleviates cost payment pressure, it needs the manual work to wash the tableware in advance to have solved current dish washer, then need the manual work to put into the tow chain with the tableware, still need the manual work to take out after having washed, wash the dish in-process and need a large amount of hot water to wash, a large amount of hot-blast drying, and do not have the disinfection, when getting the bowl, the bowl temperature after the stoving generally all is more than 60 degrees, cause people's hand scald easily, the big problem of potential safety hazard.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.