Turntable jig device of lead connector production equipment
阅读说明:本技术 一种导线连接头生产设备的转盘治具装置 (Turntable jig device of lead connector production equipment ) 是由 楼显华 沈杭杰 朱仁康 于 2019-11-20 设计创作,主要内容包括:本发明涉及电子连接器生产技术领域。一种导线连接头生产设备的转盘治具装置,包括分割器、转盘和治具;所述的分割器安装在机架上,转盘安装在分割器的输出端,治具均匀在转盘的一周,所述的治具设置有多组,所述的转盘治具装置上对应有装导线接头工位、装定位片工位、装侧夹片工位、装底夹片工位、检测工位、铆压工位和下料工位。本发明采用转盘式组装,治具定位精度高,工位之间转换高效。(The invention relates to the technical field of electronic connector production. A turntable jig device of lead connector production equipment comprises a divider, a turntable and a jig; the automatic wire cutting machine is characterized in that the divider is installed on the frame, the rotary table is installed at the output end of the divider, the jigs are uniformly arranged on the periphery of the rotary table, a plurality of groups of jigs are arranged on the jig device of the rotary table, and the jig device of the rotary table is correspondingly provided with a wire connector installing station, a positioning piece installing station, a side clamping piece installing station, a bottom clamping piece installing station, a detection station, a riveting station and a blanking station. The invention adopts rotating disc type assembly, the positioning precision of the jig is high, and the conversion between stations is efficient.)
1. A turntable jig device of lead connector production equipment is characterized by comprising a divider (21), a turntable (22) and a jig (23); the automatic wire clamping device is characterized in that the divider (21) is installed on the rack (1), the rotary table (22) is installed at the output end of the divider (21), the jigs (23) are uniformly arranged on the periphery of the rotary table (22), multiple groups of jigs (23) are arranged, and the rotary table jig device (2) is correspondingly provided with a wire installing joint station (201), a positioning sheet installing station (202), a side clamping sheet installing station (203), a bottom clamping sheet installing station (204), a detection station (205), a riveting station (206) and a blanking station (207).
2. The turntable jig device of the wire connector production equipment according to claim 1, wherein the jig (23) comprises a jig slide seat (231), a jig body (232), a first slide block (233), an upper positioning plate (234), a lower positioning plate (235), a second slide block (236) and an end baffle (237); the jig body (232) is arranged in the middle of the jig sliding seat (231), two through grooves are formed in the jig sliding seat (231), and the first sliding block (233) and the second sliding block (236) are movably matched in the through grooves in the jig sliding seat (231); the upper positioning plate (234) and the lower positioning plate (235) are symmetrically arranged, notches are formed in the opposite sides of the upper positioning plate (234) and the lower positioning plate (235), and the upper positioning plate (234) is located above the lower positioning plate (235); the end baffle (237) is arranged at the side end of the jig sliding seat (231) and limits the first sliding block (233) and the second sliding block (236); a round hole (2322) is formed in the middle of the fixture body (232), and rectangular grooves (2323) are formed in two sides of the round hole (2322); the four corners at the top end of the jig body (232) are provided with bulges.
3. The turntable jig device of the wire connector production equipment as claimed in claim 1, wherein a blind hole (2321) is formed in the side of the jig body (232), blind holes are formed in the sides corresponding to the first slider (233) and the second slider (236), a spring is arranged between the jig body (232) and the first slider (233) and the second slider (236), and the spring is placed in the blind hole.
4. The turntable jig device of lead connector production equipment according to claim 1, wherein the width of the end baffle (237) is greater than the nearest distance between the two through slots on the jig slide (231), and the width of the baffle (237) is less than the center distance between the two through slots on the jig slide (231).
5. The turntable jig device of wire connector production equipment according to claim 1, wherein when the turntable jig device is operated, the assembled wire connector is placed in the circular hole (2322) in the jig body (232), and when the side clamping piece is placed on the wire connector, the second sliding block (236) drives the lower positioning plate (235) to move oppositely to clamp the side clamping piece; when the bottom clamping piece is placed on the side clamping piece, the first sliding block (233) drives the upper positioning plate (234) to move oppositely to clamp the bottom clamping piece, and the first sliding block (233) and the second sliding block (236) are driven by power arranged outside; the jig (23) is driven by the divider (21) to realize stepping movement and switch between the stations.
6. A lead connector production device is characterized by comprising a rack (1), a turntable jig device (2) arranged on the rack (1), a lead connector feeding device (3), a positioning sheet feeding device (4), a side clamping sheet feeding device (5), a bottom clamping sheet feeding device (6), a detection device, a stamping device (7) and a discharging device; the rotary table jig device (2) is installed in the middle of the rack (1), the wire joint feeding device (3), the positioning sheet feeding device (4), the side clamping sheet feeding device (5), the bottom clamping sheet feeding device (6), the detection device, the punching device (7) and the blanking device are sequentially arranged on the periphery of the rotary table jig device (2) in an interconnected mode, and the wire joint feeding device (3), the positioning sheet feeding device (4), the side clamping sheet feeding device (5), the bottom clamping sheet feeding device (6), the detection device, the punching device (7) and the blanking device are matched with a wire joint mounting station (201), a positioning sheet mounting station (202), a side clamping sheet mounting station (203), a bottom clamping sheet mounting station (204), a detection station (205), a riveting station (206) and a blanking station (207) on the rotary table jig device (2).
7. The production equipment for the wire connectors according to claim 6, wherein the turntable jig device is used for placing each assembling component of the connector and realizing the circulation of the assembling components between the stations; the wire joint feeding device (3) is used for feeding a wire joint of a connecting joint into a jig, the positioning sheet feeding device (4) is used for placing a positioning sheet on the wire joint, the side clamping sheet feeding device (5) is used for placing a side clamping sheet above the positioning sheet, the bottom clamping sheet feeding device (6) is used for placing a bottom clamping sheet above the side clamping sheet, the detection device is used for detecting whether the position of each assembly element on the jig is correct, the stamping device (7) is used for stamping and riveting the end part of the wire joint, and the positioning sheet, the side clamping sheet and the bottom clamp are sequentially fixed on the wire joint; and the blanking device is used for carrying the assembled connecting joint out of the jig.
Technical Field
The invention relates to the technical field of electronic connector production, in particular to a turntable jig device of lead connector production equipment.
Background
The direct connection of the lead and the lead has the problems of poor contact and difficult disassembly, so the lead is connected by adopting a lead joint.
The lead wire connector has more types, for example, the Chinese intellectual property office discloses a wire connector with the publication number of CN209298370U, and the patent name of the wire connector comprises a first limiting sleeve; the connecting sleeve is used for fixing the connecting sleeve of the electric wire and fixed on the first limiting sleeve; an insulating sleeve; the connecting structure is used for fixing two adjacent electric wires and is arranged at one end of the insulating sleeve, which is far away from the connecting sleeve; the sealing sleeve is used for primarily sealing the electric wire and is fixed at one end of the connecting sleeve, which is far away from the first limiting sleeve; the second limiting sleeve is used for fixing the electric wire and is fixed at one end, away from the connecting sleeve, of the sealing sleeve; the two limiting structures used for fixing the electric wire are respectively fixed inside the first limiting sleeve and the second limiting sleeve, each limiting structure comprises an air cushion, a first limiting bolt and a driving sleeve, and the air cushions are arranged on the driving sleeves. The structure of this patent is complicated, is difficult to realize automated production. Still for example the chinese national intellectual property office discloses that publication number is CN205509029U, patent name is the patent of wire connector, and it includes first connector, second connector, connecting piece, first connector is cap-shaped and central point puts and is provided with the through-hole with the second connector, the connecting piece is provided with bellied screw rod for the intermediate position, and the through-hole can be passed respectively and link together first connector, second connector through the nut to the both ends of connecting piece, connects back first connector and second connector formation cavity, protruding with the cavity shape matches and closely laminates on the cavity surface. The screw rod and the nut are connected, so that the time is consumed in the processes of disassembly and connection, and the quick connection is difficult to realize; the first connector and the second connector can rotate to cause the bolt connection to be loosened. The lower end of the wire joint is a connecting part connected with a wire, the upper end of the wire joint is provided with an arc-shaped convex block, the positioning plate, the side clamping plate and the bottom clamping plate are respectively provided with a groove-shaped hole, the groove-shaped holes of the positioning plate, the side clamping plate and the bottom clamping plate are sleeved on the arc-shaped convex block, and the arc-shaped convex block is punched and riveted outwards to realize connection; the positioning piece is provided with a positioning lug corresponding to the ball plunger of the other connector, and the upper end of the bottom clamping piece is provided with a hoop lug for fixing the position of the wire connector.
The existing lead connector has the following defects in production: 1. the problem that assembly elements are easy to loosen due to low assembly efficiency, low assembly precision and inaccurate positioning of the wire connectors is solved; 2. the assembly elements are difficult to clamp, the placing precision is not high, and the assembly elements are easy to fall down; 3 the assembly process of the assembly element has low efficiency and the clamping precision is low.
Disclosure of Invention
The purpose of the invention is: the problem of connector assembly efficiency among the prior art low, the positioning accuracy of tool is low, and the component position is easily misplaced when assembling provides a carousel formula assembly, and tool positioning accuracy is high, and the tool can drive to press from both sides tightly, and station conversion efficient wire connector production facility's carousel tool device.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose: a turntable jig device of lead connector production equipment comprises a divider, a turntable and a jig; the automatic wire cutting machine is characterized in that the divider is installed on the frame, the rotary table is installed at the output end of the divider, the jigs are uniformly arranged on the periphery of the rotary table, a plurality of groups of jigs are arranged on the jig device of the rotary table, and the jig device of the rotary table is correspondingly provided with a wire connector installing station, a positioning piece installing station, a side clamping piece installing station, a bottom clamping piece installing station, a detection station, a riveting station and a blanking station.
Preferably, the jig comprises a jig sliding seat, a jig body, a first sliding block, an upper positioning plate, a lower positioning plate, a second sliding block and an end baffle; the jig body is arranged in the middle of the jig sliding seat, two through grooves are formed in the jig sliding seat, and the first sliding block and the second sliding block are movably matched in the through grooves in the jig sliding seat; the upper positioning plate and the lower positioning plate are symmetrically arranged, notches are formed in the opposite sides of the upper positioning plate and the lower positioning plate, and the upper positioning plate is located above the lower positioning plate; the end baffle is arranged at the side end of the jig sliding seat and limits the first sliding block and the second sliding block; a circular hole is formed in the middle of the jig body, and rectangular grooves are formed in two sides of the circular hole; the four corners at the top end of the fixture body are provided with bulges.
Preferably, the side of the jig body is provided with a blind hole, the side corresponding to the first sliding block and the second sliding block is provided with a blind hole, a spring is arranged between the jig body and the first sliding block and between the jig body and the second sliding block, and the spring is placed in the blind hole.
Preferably, the width of the end baffle is greater than the closest distance between the two through grooves arranged on the jig sliding seat, and the width of the baffle is less than the central distance between the two through grooves arranged on the jig sliding seat.
Preferably, when the turntable jig device of the wire connector production equipment acts, the assembled wire connector is placed in a circular hole in the jig body, and after the side clamping piece is placed on the wire connector, the second sliding block drives the lower positioning plate to move oppositely to clamp the side clamping piece; when the bottom clamping piece is placed on the side clamping piece, the first sliding block drives the upper positioning plate to move oppositely to clamp the bottom clamping piece, and the first sliding block and the second sliding block are driven by power arranged outside; the jig is driven by the divider to move in a stepping mode, and stations are switched.
A lead connector production device comprises a rack, a turntable jig device, a lead connector feeding device, a positioning sheet feeding device, a side clamping sheet feeding device, a bottom clamping sheet feeding device, a detection device, a stamping device and a discharging device, wherein the turntable jig device, the lead connector feeding device, the positioning sheet feeding device, the side clamping sheet feeding device, the bottom clamping sheet feeding device, the detection device, the stamping device and the discharging device are mounted on the rack; the turntable jig device is arranged in the middle of the rack, and the wire joint feeding device, the positioning sheet feeding device, the side clamping sheet feeding device, the bottom clamping sheet feeding device, the detection device, the stamping device and the blanking device are sequentially arranged on the periphery of the turntable jig device in an interlocking manner; and the positions of the wire joint feeding device, the positioning sheet feeding device, the side clamping sheet feeding device, the bottom clamping sheet feeding device, the detection device, the stamping device and the discharging device are matched with a wire joint installing station, a positioning sheet installing station, a side clamping sheet installing station, a bottom clamping sheet installing station, a detection station, a riveting station and a discharging station on the turntable jig device.
Preferably, the turntable jig device of the lead connector production equipment is used for placing each assembling part of the connecting connector and realizing the circulation of the assembling parts among stations; the wire joint feeding device is used for feeding the wire joints of the connecting joint into the jig, the positioning sheet feeding device is used for placing positioning sheets on the wire joints, the side clamping sheet feeding device is used for placing side clamping sheets above the positioning sheets, the bottom clamping sheet feeding device is used for placing bottom clamping sheets above the side clamping sheets, the detection device is used for detecting whether the positions of all assembling elements on the jig are correct or not, the stamping device is used for stamping and riveting the wire joint end, and the positioning sheets, the side clamping sheets and the bottom clamps are sequentially fixed on the wire joints; and the blanking device is used for carrying the assembled connecting joint out of the jig.
The invention adopts the technical scheme that the method has the beneficial effects that: the turntable jig device corresponds to a plurality of stations by arranging a plurality of jigs arranged on the turntable, so that the whole equipment mechanism is compact and the transfer is efficient; the jig is provided with an upper positioning plate and a lower positioning plate which respectively clamp and correct the lateral clamping piece and the bottom clamping piece, so that the problem of inaccurate assembly caused by looseness during assembly is prevented, and the positioning is more accurate; the driving part and the action part of the side clamping piece and the bottom clamping piece are separated, the arrangement of the driving part is reduced, the structure is simple, and the requirement that a specific station needs to be clamped is met. In conclusion, the rotary table type assembling jig is assembled by adopting the rotary table, the positioning precision of the jig is high, and the conversion between stations is efficient.
Drawings
Fig. 1 is a schematic structural diagram of a wire connector according to the present invention.
Fig. 2 is a schematic structural view of an automated production apparatus for a wire connector according to the present invention.
Fig. 3 is an exploded view of the turntable jig device.
Fig. 4 is an exploded view of the jig.
Fig. 5 is an exploded view of the positioning sheet feeding device.
Fig. 6 is an exploded view of the wire-terminal loading device.
Fig. 7 is an exploded view of the bottom clip loading device.
Fig. 8 is an exploded view of the side clip loading device.
Detailed Description
A lead connector shown in fig. 1 comprises a
As shown in fig. 2, an automatic production apparatus for a wire connector includes a frame 1, and a
The
As shown in fig. 3, the
As shown in fig. 4, the
When the
The
As shown in fig. 5, the positioning
When the positioning
The positioning
As shown in fig. 6, the wire
When the wire
As shown in fig. 7, the bottom clip feeding device 6 includes a
When the bottom clip feeding device 6 works, bottom clips are sequentially fed from the
The bottom clamping piece feeding device 6 solves the problems that the efficiency is low in the bottom clamping piece assembling process, clamping is difficult, and clamping precision is low, and for the problem that continuous feeding is difficult to clamp, a single bottom clamping piece is separated towards the side by arranging the
As shown in fig. 8, the side clip loading device 5 has a similar principle to the bottom clip loading device 6, and includes a
The automatic production equipment for the wire connector is processed sequentially through the following steps when in work:
conducting wire joint feeding: the
(II) positioning sheet feeding: the positioning pieces sequentially pass through the material table 46, the jacking cylinder 49 drives the jacking block 48 to move upwards to lift up a single positioning piece, then the suction assembly 45 realizes two-dimensional movement under the combined action of the transverse moving cylinder 42 and the longitudinal moving cylinder 44, the positioning block 453 descends and is inserted into the jacking block 48 to realize positioning, the suction head 452 descends to start sucking air after contacting with the positioning piece, the positioning piece is sucked and moved into a jig and sleeved on a lead connector, and then the first side pushing cylinder 410 and the second side pushing cylinder 412 work to drive the jig and center and position the placed positioning piece;
(III) feeding side clamping pieces: the
(IV) feeding the bottom clamping piece: the bottom clamping pieces are sequentially fed from the
(V) assembly detection: the detection device detects the heights of the positioning sheet, the side clamping sheet and the bottom clamping sheet sleeved on the lead joint by a contact type height measurement method, and whether the correct falling position exists or not;
(VI) punching and riveting: punching and riveting the workpiece qualified in the last step through a
(VII) blanking and carrying: and the blanking device carries out blanking and carrying on the products which are assembled and riveted.
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