阅读说明：本技术 控制阀 (Control valve ) 是由 吴盈志 李志鹏 张启明 侯云 张红涛 李琳琳 卓靳露 郭宁 毛华华 刘建军 于 2019-11-28 设计创作，主要内容包括：本发明提供了一种控制阀,能够解决现有技术中使用永磁体的阀门所存在的制造难度高的问题。控制阀包括：阀体、阀芯,阀芯上设置有第一永磁单元和第二永磁单元,两永磁单元朝向彼此的磁极极性相同；第一永磁单元和第二永磁单元均布置在阀芯的远离阀口的一侧,第二永磁单元布置在第一永磁单元靠近阀口的一侧,两永磁单元之间设有供两者相对活动的间隔,其中：第一永磁单元与阀芯沿阀芯活动方向导向配合,控制阀中设置有顶撑体,顶撑体处于第一永磁单元背向第二永磁单元一侧,用于顶撑第一永磁单元；第二永磁单元固定在阀芯上,随阀芯同步动作；或者,第二永磁单元在斥力作用下顶压在阀芯上,通过斥力带动阀芯动作。(The invention provides a control valve which can solve the problem that a valve using a permanent magnet in the prior art is high in manufacturing difficulty. The control valve includes: the valve comprises a valve body and a valve core, wherein a first permanent magnet unit and a second permanent magnet unit are arranged on the valve core, and the polarities of the magnetic poles of the two permanent magnet units facing each other are the same; first permanent magnetism unit and second permanent magnetism unit equipartition are arranged in one side of keeping away from the valve port of case, and second permanent magnetism unit is arranged in one side that first permanent magnetism unit is close to the valve port, is equipped with the interval that supplies both relative activities between two permanent magnetism units, wherein: the first permanent magnet unit is in guiding fit with the valve core along the moving direction of the valve core, and a jacking body is arranged in the control valve and is positioned on one side, back to the second permanent magnet unit, of the first permanent magnet unit and used for jacking the first permanent magnet unit; the second permanent magnet unit is fixed on the valve core and synchronously acts with the valve core; or the second permanent magnet unit is pressed on the valve core under the action of the repulsive force, and the valve core is driven to act through the repulsive force.)

1. A control valve characterized by: comprises that

The valve body is internally provided with a valve port;

the valve core is arranged in the valve body in a guiding manner and is used for plugging or opening the valve port;

the valve core is provided with a first permanent magnet unit and a second permanent magnet unit, and the polarities of the magnetic poles of the two permanent magnet units facing each other are the same; first permanent magnetism unit and second permanent magnetism unit equipartition are arranged in one side of keeping away from the valve port of case, and second permanent magnetism unit is arranged in one side that first permanent magnetism unit is close to the valve port, is equipped with the interval that supplies both relative activities between two permanent magnetism units, wherein:

the first permanent magnet unit is in guiding fit with the valve core along the moving direction of the valve core, and a jacking body is arranged in the control valve and is positioned on one side, back to the second permanent magnet unit, of the first permanent magnet unit and used for jacking the first permanent magnet unit;

the second permanent magnet unit is fixed on the valve core and synchronously acts with the valve core; or the second permanent magnet unit is pressed on the valve core under the action of the repulsive force, and the valve core is driven to act through the repulsive force.

2. The control valve of claim 1, wherein: one side of the valve core, which is back to the valve port, is provided with a sleeve extending back to the valve port, and the first permanent magnet unit and the second permanent magnet unit are installed in the sleeve in a guiding manner.

3. The control valve of claim 2, wherein: the first permanent magnet unit comprises a first permanent magnet and a first bearing seat, wherein a mounting groove is formed in the first bearing seat, and the first permanent magnet is arranged in the mounting groove.

4. The control valve of claim 3, wherein: a guide pin is arranged on the peripheral surface of the first bearing seat and extends along the direction vertical to the moving direction of the valve core; the wall of the sleeve is provided with a guide groove matched with the guide pin in a guide way, and the first permanent magnet unit is matched with the valve core in a guide way through the guide pin and the guide groove.

5. The control valve of claim 4, wherein: the section of the guide pin is in an oblong shape; the peripheral surface of the guide pin comprises cambered surfaces arranged at two opposite sides and a guide plane connected between the two cambered surfaces; the guide pin is matched with the groove wall of the guide groove in a guiding mode through the guide plane.

6. The control valve of claim 2, wherein: the second permanent magnet unit comprises a second permanent magnet and a second bearing seat, wherein the second bearing seat is provided with a mounting groove, and the second permanent magnet is arranged in the mounting groove.

7. The control valve of claim 6, wherein: a guide pin is arranged on the peripheral surface of the second bearing seat and extends along the direction vertical to the moving direction of the valve core; the wall of the sleeve is provided with a guide groove matched with the guide pin in a guide way, and the second permanent magnet unit is matched with the valve core in a guide way through the guide pin and the guide groove.

8. The control valve of claim 7, wherein: the section of the guide pin is in an oblong shape; the peripheral surface of the guide pin comprises cambered surfaces arranged at two opposite sides and a guide plane connected between the two cambered surfaces; the guide pin is matched with the groove wall of the guide groove in a guiding mode through the guide plane.

9. The control valve according to any one of claims 1 to 8, wherein: the control valve comprises an adjusting nut, the adjusting nut is in threaded connection with the valve body and used for plugging a mounting port for mounting the valve core so as to form a valve cavity of the control valve; the jacking body is arranged on the side face, facing the first permanent magnet unit, of the adjusting nut.

10. The control valve of claim 9, wherein: the top bracing body comprises a hollow rod, a cone which faces towards the inner cavity of the hollow rod and is matched with the top bracing of the hollow rod is arranged in the first permanent magnet unit, and the first permanent magnet unit is matched with the top bracing of the hollow rod through the cone.

Technical Field

The present invention relates to a control valve.

Background

Disclosure of Invention

The invention aims to provide a control valve which can solve the problem that a valve using a permanent magnet in the prior art is high in manufacturing difficulty.

In order to achieve the purpose, the control valve adopts the following technical scheme:

a control valve, comprising:

the valve body is internally provided with a valve port;

the valve core is arranged in the valve body in a guiding manner and is used for plugging or opening the valve port;

the valve core is provided with a first permanent magnet unit and a second permanent magnet unit, and the polarities of the magnetic poles of the two permanent magnet units facing each other are the same; first permanent magnetism unit and second permanent magnetism unit equipartition are arranged in one side of keeping away from the valve port of case, and second permanent magnetism unit is arranged in one side that first permanent magnetism unit is close to the valve port, is equipped with the interval that supplies both relative activities between two permanent magnetism units, wherein:

the first permanent magnet unit is in guiding fit with the valve core along the moving direction of the valve core, and a jacking body is arranged in the control valve and is positioned on one side, back to the second permanent magnet unit, of the first permanent magnet unit and used for jacking the first permanent magnet unit;

the second permanent magnet unit is fixed on the valve core and synchronously acts with the valve core; or the second permanent magnet unit is pressed on the valve core under the action of the repulsive force, and the valve core is driven to act through the repulsive force.

The beneficial effects are that: the valve core in the control valve can be in guide fit with the first permanent magnet unit, the valve core in guide fit with the valve body is used as a carrier, the valve body and the original guide structure of the valve core are utilized to ensure that the first permanent magnet unit can also be in guide fit with the valve body, the complex guide structure is not required to be processed in the valve body, an operator only needs to ensure the fit relation between the permanent magnet unit and the valve core, and the processing requirement of the valve body is reduced.

Furthermore, one side of the valve core, which is back to the valve port, is provided with a sleeve extending back to the valve port, and the first permanent magnet unit and the second permanent magnet unit are installed in the sleeve in a guiding manner.

The beneficial effects are that: the sleeve is processed on the valve core, the first permanent magnet unit and the second permanent magnet unit are accommodated in the inner cavity of the sleeve, and the same proportion of the sleeve is utilized to be matched with the first permanent magnet unit and the second permanent magnet unit in a guiding mode, so that the valve core is simple in structure and convenient to process and produce by operators while the function of the valve core is achieved.

Furthermore, first permanent magnet unit includes first permanent magnet and the first seat that bears, is equipped with the mounting groove on the first seat that bears, and first permanent magnet setting is in the mounting groove.

The beneficial effects are that: set up and bear the seat and come to support the supporter, operating personnel only need guarantee to bear seat and telescopic guide relation when the assembly, just can guarantee that first permanent magnet can possess regular movement track, and operating personnel can come to design the structure that bears the seat according to different work condition, and is more nimble.

Furthermore, a guide pin is arranged on the peripheral surface of the first bearing seat, and the guide pin extends along the direction vertical to the moving direction of the valve core; the wall of the sleeve is provided with a guide groove matched with the guide pin in a guide way, and the first permanent magnet unit is matched with the valve core in a guide way through the guide pin and the guide groove.

The beneficial effects are that: the guide pin and the guide groove are matched to realize the guide matching of the permanent magnet unit and the sleeve, the structure is simple, and the processing is convenient.

Further, the cross section of the guide pin is in an oblong shape; the peripheral surface of the guide pin comprises cambered surfaces arranged at two opposite sides and a guide plane connected between the two cambered surfaces; the guide pin is matched with the groove wall of the guide groove in a guiding mode through the guide plane.

The beneficial effects are that: the arc in the guide pin outer peripheral face can avoid guide pin and guide slot jamming when the motion, and the guide plane can guarantee guide pin and guide slot face contact.

Furthermore, the second permanent magnet unit comprises a second permanent magnet and a second bearing seat, wherein the second bearing seat is provided with a mounting groove, and the second permanent magnet is arranged in the mounting groove.

The beneficial effects are that: set up and bear the seat and come to support the supporter, operating personnel only need guarantee to bear seat and telescopic guide relation when the assembly, just can guarantee that first permanent magnet can possess regular movement track, and operating personnel can come to design the structure that bears the seat according to different work condition, and is more nimble.

Furthermore, a guide pin is arranged on the peripheral surface of the second bearing seat, and the guide pin extends along the direction vertical to the moving direction of the valve core; the wall of the sleeve is provided with a guide groove matched with the guide pin in a guide way, and the second permanent magnet unit is matched with the valve core in a guide way through the guide pin and the guide groove.

The beneficial effects are that: the guide pin and the guide groove are matched to realize the guide matching of the permanent magnet unit and the sleeve, the structure is simple, and the processing is convenient.

Further, the cross section of the guide pin is in an oblong shape; the peripheral surface of the guide pin comprises cambered surfaces arranged at two opposite sides and a guide plane connected between the two cambered surfaces; the guide pin is matched with the groove wall of the guide groove in a guiding mode through the guide plane.

The beneficial effects are that: the arc in the guide pin outer peripheral face can avoid guide pin and guide slot jamming when the motion, and the guide plane can guarantee guide pin and guide slot face contact.

Furthermore, the control valve comprises an adjusting nut which is in threaded connection with the valve body and used for plugging a mounting port for mounting the valve core so as to form a valve cavity of the control valve; the jacking body is arranged on the side face, facing the first permanent magnet unit, of the adjusting nut.

The beneficial effects are that: the top support body is arranged on the adjusting nut, the adjusting nut is adjustable in position through threads and the valve body, the top support body can be changed relative to the position of the first permanent magnet unit by screwing the adjusting nut by an operator, the interval for relative movement between the first permanent magnet unit and the second permanent magnet unit is conveniently adjusted through the top support of the first permanent magnet unit, and therefore the repulsive force between the two permanent magnet units is changed.

Further, the shoring body includes hollow rod, be equipped with in the first permanent magnetism unit towards hollow rod inner chamber and with hollow rod shore complex cone, first permanent magnetism unit passes through cone and hollow rod shore cooperation.

The beneficial effects are that: set up hollow pole and come to cooperate with the cone, realize hollow pole cooperation through the outer peripheral face of cone, realize the centering of first permanent magnetism unit and arrange.

Drawings

FIG. 1 is a cross-sectional view of a control valve according to embodiment 1 of the control valve of the present invention;

FIG. 2 is a schematic structural diagram of a valve core in embodiment 1 of the control valve of the invention;

FIG. 3 is a schematic structural diagram of a first carrier in embodiment 1 of the control valve of the present invention;

in the figure:

10-a valve body; 101-a liquid inlet channel; 102-a liquid outlet channel; 103-valve port;

11-a valve core; 111-a guide slot; 112-a housing cavity;

12-a first permanent magnet unit; 121-a first bearing seat; 122-a first permanent magnet; 123-a first guide pin; 124-cone; 125-mounting grooves;

13-a second permanent magnet unit; 131-a second bearing seat; 132-a second permanent magnet; 133-a second guide pin;

14-a seal; 15-pressing a ring;

16-adjusting the screw cap; 161-hollow bar.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.

It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The features and properties of the valve of the present invention are described in further detail below with reference to examples.

Embodiment 1 of the control valve of the present invention: the control valve is used in a hydraulic system, belongs to a normally closed mechanical valve, and drives a valve core to seat on a valve port through repulsive force between permanent magnets so as to keep the valve in a normally closed state. When the inlet pressure is larger than the repulsion force between the permanent magnets, the valve core is pushed to be opened and leaves the valve port, so that the fluid flows from the inlet to the outlet, and the repulsion force of the permanent magnets replaces a common spring in the prior art.

As shown in fig. 1, the control valve includes a valve body 10, the directions of the components of the control valve are expressed in the vertical direction in the figure, a valve cavity is arranged in the valve body 10, the valve cavity is located in the upper part of the valve body 10, and the opening of the valve cavity is an installation opening for an operator to install a valve core 11. The valve body 10 is further provided with a liquid inlet channel 101 and a liquid outlet channel 102, the liquid inlet channel 101 is arranged along the axial direction of the valve body 10, and the liquid outlet channel 102 is arranged along the radial direction of the valve body 10. The position where the liquid inlet channel 101 is communicated with the valve cavity forms a valve port 103 of the control valve.

A cylindrical valve core 11 is guided and assembled in the valve cavity, and the valve core 11 is provided with an upper sleeve and a lower core body in the vertical direction, namely, a sleeve extending away from the valve port is arranged on one side of the valve core away from the valve port. The sleeve is provided with a cavity 112, and the core body of the valve core 11 is provided with a sunken groove with a downward opening, and the sunken groove on the valve core 11 is opposite to the valve port 103 because the valve port 103 is arranged at a position lower than the valve body 10.

The radial dimension of the valve core 11 is smaller than that of the valve cavity, and the cavity wall of the valve cavity is in guiding fit with the outer peripheral surface of the valve core 11, so that the valve core 11 integrally moves up and down in the valve cavity under the action of external force.

As shown in fig. 2 and 3, two permanent magnet units, namely, a first permanent magnet unit 12 disposed close to the upper portion and a second permanent magnet unit 13 disposed close to the lower portion, are disposed in the accommodating cavity 112, the first permanent magnet unit 12 and the second permanent magnet unit 13 are both disposed on one side of the valve core 11 away from the valve port 103, the second permanent magnet unit 13 is disposed on one side of the first permanent magnet unit 12 close to the valve port 103, and a space for relative movement of the two permanent magnet units is provided between the two permanent magnet units. The two permanent magnet units have the same magnetic poles facing each other and are arranged in the accommodating cavity 112 in a manner that like poles repel each other.

The first permanent magnet unit 12 includes a first permanent magnet 122 and a first carrier 121. The first bearing seat 121 is of a disc type structure, a mounting groove is formed in the lower end face of the first bearing seat 121, the first permanent magnet 122 is embedded in the mounting groove in a bonding mode, and the lower end face of the first permanent magnet 122 extends out of the lower end face of the first bearing seat 121. The upper end face of the first bearing seat 121 is provided with a cone 124 at the center, and the apex of the cone 124 faces upwards. On the outer peripheral surface of the first bearing seat 121, a first guide pin 123 extending along the radial direction of the valve core 11 is provided, the cross section of the first guide pin 123 is an oblong circle, and the outer peripheral surface is composed of two arc surfaces arranged oppositely and a guide plane connected between the two arc surfaces.

The second permanent magnet unit 13 includes a second permanent magnet 132 and a second bearing seat. The second bears the seat and is the disc type structure, and the up end that the second bore the seat is provided with the mounting groove, and second permanent magnet 132 inlays through the mode that bonds and establishes in the mounting groove, and the up end of second permanent magnet 132 stretches out from the up end that the second bore the seat. On the outer peripheral surface of the second bearing seat, a second guide pin 133 extending along the radial direction of the valve core 11 is arranged, the cross section of the second guide pin 133 is an oblong, and the outer peripheral surface is composed of two arc surfaces arranged oppositely and a plane connected between the two arc surfaces.

On the outer circumferential surface of the sleeve, a guide groove 111 is arranged along the direction from top to bottom, and the guide groove 111 is a split groove, i.e. the upper end of the guide groove 111 is communicated with the outside. The first guide pin 123 on the first bearing seat 121 and the second guide pin 133 on the second bearing seat can be in guiding fit with the guide groove 111 on the sleeve, and the planes of the first guide pin 123 and the second guide pin 133 are used for guiding fit with the groove wall. The first permanent magnet unit 12 and the second permanent magnet unit 13 are movably arranged in the sleeve. In the peripheral face of two guide pins, the guide plane forms face contact with the cell wall of guide slot, and the cambered surface in the guide pin peripheral face can avoid the guide pin jamming when moving.

In the sunken groove that sets up downwards of case 11, arranged sealing member 14, be provided with the turn-ups of laminating at the sunken groove tank bottom on the outer peripheral face of sealing member 14, the one side of sealing member 14 towards valve port 103 is the sealed face of sealing fit with valve port 103, in the annular space between sealing member 14 and the sunken groove tank wall, welds clamping ring 15, and clamping ring 15 presses the turn-ups of sealing member 14 to the tank bottom of sunken groove, realizes the fixed of sealing member 14.

An adjusting nut 16 is arranged at the top position of the valve body 10, and the adjusting nut 16 covers the end part of the valve body 10 to seal the mounting opening of the valve body 10. An external thread is provided on the outer circumferential surface of the valve body 10, and an internal thread is provided on the adjusting nut 16. The side of the adjusting nut 16 facing the first permanent magnet unit 12 is provided with a hollow rod 161 as a support, while the end of the first bearing seat 121 facing the adjusting nut 16 is provided with a cone 124 adapted to the hollow rod 161, the tip of the cone 124 being inserted into the inner cavity of the hollow rod 161 during use. An operator can adjust the gap between the first permanent magnet unit 12 and the second permanent magnet unit 13 by screwing the adjusting nut 16, and the hollow rod 161 of the adjusting nut 16 pushes the first permanent magnet unit 12 downwards, so as to change the repulsive force between the first permanent magnet unit 12 and the second permanent magnet unit 13, thereby controlling the inlet pressure set by the control valve.

When the operator assembles the control valve of the present invention:

the first permanent magnet unit 12 and the second permanent magnet unit 13 are assembled respectively, so that stable connection of each permanent magnet and the bearing seat is guaranteed.

The seal 14 is attached to the valve element 11.

Then, the valve core 11 may be first installed in the valve body 10, and then the first permanent magnet unit 12 and the second permanent magnet unit 13 may be installed in the valve core 11, or the first permanent magnet unit 12 and the second permanent magnet unit 13 may be first installed in the valve core 11, and then the valve core 11 may be installed in the valve body 10.

Finally, the adjusting nut 16 is attached to the valve body 10 such that the hollow rod 161 of the threaded nut abuts against the cone 124 of the first permanent magnet unit 12.

The first permanent magnet unit 12 and the second permanent magnet unit 13 are matched with the guide groove 111 through the guide pin, an operator can directly send the two permanent magnet units into the accommodating cavity 112 of the valve core 11 without carrying out complex operation, the positions of the first permanent magnet unit 12 and the second permanent magnet unit 13 relative to the valve core 11 can be controlled by the matching between the guide groove 111 and the guide pin and the matching between the peripheral surface of the bearing seat and the cavity wall of the accommodating cavity 112, the operator only needs to ensure the matching relation between the permanent magnet units and the valve core 11, and the processing requirement of the valve body 10 is reduced.

The control valve of the invention uses the repulsion force between the permanent magnets to replace the elastic force generated by the elastic element, and can be applied to direction control valves in air pressure or hydraulic systems, such as one-way valves, reversing valves and the like, pressure control valves, such as overflow valves, pressure reducing valves, sequence valves and the like, and flow control valves, such as throttle valves, speed regulating valves and the like.

Embodiment 2 of the control valve of the present invention: the difference with the above embodiment is that the structure of the valve core in this embodiment for guiding and matching with the first permanent magnet unit adopts a guide post, specifically, a guide post extending along the axial direction of the valve core is arranged on one side of the valve core, which is away from the valve port, the first permanent magnet unit is sleeved on the guide post, and the movement of the first permanent magnet unit is guided by the cylindrical surface of the guide post, at this time, the second permanent magnet unit can be fixed on the valve core, and also can be sleeved on the guide post.

Embodiment 3 of the control valve of the present invention: the difference from the above embodiments is that in this embodiment, the second permanent magnet unit is fixed on the valve core, for example, when the bearing seat of the second permanent magnet unit is directly welded on the valve core, the second permanent magnet unit directly acts with the valve core.

Embodiment 4 of the control valve of the present invention: the difference with the above embodiment is that in this embodiment, the first permanent magnet unit is only composed of a permanent magnet, and is not provided with a bearing seat, the permanent magnet is directly placed in the sleeve, or the bearing seat is provided with a track, and the valve core is provided with a slide block matched with the track.

Embodiment 5 of the control valve of the present invention: the difference with the above embodiment is that in this embodiment, the second permanent magnet unit is only composed of a permanent magnet, and is not provided with a bearing seat, the permanent magnet is directly placed in the sleeve, or the bearing seat is provided with a track, and the valve core is provided with a slide block matched with the track.

Example 6 of the control valve of the present invention: the difference from the above embodiments is that the guide pin on the first bearing seat in this embodiment is in a cylindrical structure, and the guide pin and the guide groove are in line contact, and the embodiment is not limited to the solution that the cross section is in an oval shape.

Embodiment 7 of the control valve of the present invention: the difference from the above embodiments is that the guide pin on the second bearing seat in this embodiment is in a cylindrical structure, and the guide pin and the guide groove are in line contact, and the solution is not limited to the solution with an oval cross section.

Embodiment 8 of the control valve of the present invention: the difference from the above embodiment is that the supporting body is a solid rod in this embodiment, and the first permanent magnet unit is not provided with a cone adapted to the hollow rod, but directly pushes the first permanent magnet unit by using the solid rod.

Embodiment 9 of the control valve of the present invention: the difference with the above embodiment is that the valve body is not provided with an adjusting nut any more, and the position of the supporting body is fixed.

The above-mentioned embodiments, the objects, technical solutions and advantages of the present invention are further described in detail, it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.