阅读说明：本技术 一种太阳能选择性吸热涂层 (Solar selective heat absorption coating ) 是由 梅宝军 台德亮 姚峰 管德恩 于 2019-10-30 设计创作，主要内容包括：本发明公开了一种太阳能选择性吸热涂层及其制造方法,属于太阳能光谱选择性吸热涂层领域。本发明的太阳能选择性吸收涂层,从底层到顶层依次设置有基层、红外反射层、强化层、吸收层和减反层,强化层包括第一强化亚层和第二强化亚层,第一强化亚层为Si<Sub>3</Sub>N<Sub>4</Sub>与yAlN·(1-y)Al<Sub>2</Sub>O<Sub>3</Sub>的混合物,第二强化亚层为CrN<Sub>m</Sub>O<Sub>n</Sub>,或yTi<Sub>3</Sub>N<Sub>4</Sub>·(1-y)TiO<Sub>2</Sub>,或CrN<Sub>m</Sub>O<Sub>n</Sub>与yTi<Sub>3</Sub>N<Sub>4</Sub>·(1-y)TiO<Sub>2</Sub>的混合物,第一强化亚层与红外反射层吸合,第二强化亚层与吸收层吸合,使得本发明的涂层整体上具有较强的聚合力,从而提高涂层整体的稳定性,进而使得涂层具有较好的抗疲劳性能。(The invention discloses a solar selective heat absorption coating and a manufacturing method thereof, belonging to the field of solar spectrum selective heat absorption coatings. The solar selective absorption coating is provided with a base layer, an infrared reflection layer, a strengthening layer, an absorption layer and an antireflection layer from a bottom layer to a top layer in sequence, wherein the strengthening layer comprises a first strengthening sub-layer and a second strengthening sub-layer, and the first strengthening sub-layer is Si 3 N 4 With yAlN (1-y) Al 2 O 3 The second strengthening sublayer is CrN m O n Or yTi 3 N 4 ·(1‑y)TiO 2 Or CrN m O n And yTi 3 N 4 ·(1‑y)TiO 2 The first strengthening sub-layer is attracted with the infrared reflecting layer, and the second strengthening sub-layer is attracted with the absorbing layer, so that the coating disclosed by the invention has stronger polymerization force on the whole, the whole stability of the coating is improved, and the coating has better fatigue resistance.)

1. The utility model provides a solar energy selectivity heat absorption coating has set gradually basic unit, infrared reflection layer, absorbed layer and antireflection layer from bottom to top layer, its characterized in that: a strengthening layer is arranged between the infrared reflecting layer and the absorbing layer and comprises a first strengthening sub-layer and a second strengthening sub-layer, wherein the first strengthening sub-layer is Si₃N₄With yAlN (1-y) Al₂O₃The second strengthening sublayer is CrN_mO_nOr yTi₃N₄·(1-y)TiO₂Or CrN_mO_nAnd yTi₃N₄·(1-y)TiO₂Wherein y is more than 0 and less than 1, m is more than 0 and less than or equal to 1.5, and n is more than 0 and less than or equal to 2; the first strengthening sub-layer is attracted with the infrared reflecting layer, and the second strengthening sub-layer is attracted with the absorbing layer.

2. A solar selective heat absorption coating according to claim 1, wherein: the thickness ratio of the second reinforced sub-layer to the first reinforced sub-layer is (20-40) to (60-80).

3. A solar selective heat absorption coating according to claim 1, wherein: the absorption layer is CrN_m1、Ti_x2Al_y2Si_(1-x2-y2)N_m2O_n2And Ti_x3Cr_(1-x3)N_m3O_n3Wherein y is more than 0 and less than 1, m is more than 0 and less than or equal to 1.5, n is more than 0 and less than or equal to 2, m1 is more than or equal to 1 and less than or equal to 1.5, x2 is more than 0 and less than 1, y2 is more than 0 and less than 1, m2 is more than 0 and less than or equal to 1.5, n2 is more than 0 and less than or equal to 2, x3 is more than 0 and less than 1, m3 is more than 0 and less than or equal to 1.5, and n3 is more.

4. A solar selective heat absorption coating according to claim 1, wherein: the absorption layer comprises a first absorption sub-layer, a second absorption sub-layer and a third absorption sub-layer which are sequentially arranged from bottom to top, wherein the first absorption sub-layer is CrN_m4The second absorbing sublayer is CrO_n4A third absorbing sublayerIs CrN_m5O_n5Wherein m4 is more than 0 and less than or equal to 1.5, n4 is more than 0 and less than or equal to 2, m5 is more than 0 and less than or equal to 1.5, and n5 is more than 0 and less than or equal to 2.

5. A solar selective heat absorption coating according to claim 4, wherein: the thickness ratio of the first absorption sub-layer to the second absorption sub-layer to the third absorption sub-layer is (10-30) to (30-60) to (40-60).

6. A solar selective heat absorption coating according to claim 2, 3 or 5, wherein: the anti-reflection layer is SiO₂、Al₂O₃、Si₃N₄One or more of (a).

7. A solar selective heat absorption coating according to claim 6, wherein: the base layer is Al or Cu; the infrared reflecting layer is one of Al, Ag, Cu, Cr, Ni and Sn.

8. A solar selective heat absorption coating according to claim 7, wherein: the thickness of the infrared reflection layer is 80-160 nm, the thickness of the reinforcing layer is 120-180 nm, the thickness of the absorption layer is 150-260 nm, and the thickness of the antireflection layer is 200-500 nm.

9. A preparation method of a solar selective absorption coating is characterized by comprising the following steps: for the preparation of a solar selective heat absorption coating according to any one of claims 1 to 8, comprising the steps of,

step one, electroplating the infrared reflecting layer on the base layer;

step two, introducing mixed gas of argon and nitrogen, and sequentially depositing the first strengthening sub-layer and the second strengthening sub-layer on the infrared reflecting layer obtained in the step one by adopting a magnetron sputtering method;

step three, introducing mixed gas of argon and nitrogen, and depositing the absorption layer on the second strengthening sub-layer obtained in the step two by adopting a magnetron sputtering method;

and step four, introducing mixed gas of argon and nitrogen, and depositing the anti-reflection layer on the absorption layer obtained in the step three by adopting a magnetron sputtering method.

10. A method of manufacturing according to claim 9, wherein: in the second step, the third step and the fourth step, the flow ratio of argon to nitrogen is 9: 1.

Technical Field

The invention relates to the technical field of solar spectrum selective absorbing coatings, in particular to a solar selective heat absorbing coating and a manufacturing method thereof.

Background

The solar selective absorption coating is a core component for solar photo-thermal conversion by virtue of ultra-high solar spectrum absorption rate and extremely low infrared emissivity. The solar selective absorbing coating is widely applied to the fields of flat-plate solar water heaters and solar vacuum heat collecting tubes at present, and part of the solar selective absorbing coating is applied to the fields of solar power generation, solar seawater desalination and the like. Meanwhile, it is expected that the fields of house heating and building energy saving will also be the market for the future solar selective coating.

Currently, various structures of solar selective coatings are disclosed in the related art. For example, the invention provides a solar selective absorbing coating and a preparation method thereof (application No. 2015105501612), which is prepared by sequentially arranging a substrate, an infrared reflecting layer, a transition layer, a composite absorbing layer and an antireflection layer from a bottom layer to a surface, wherein the transition layer is CrNx, yCrN (1-y) Cr203, ySi3N4 (1-y) Si02yAIN (1-y) Al203, yTi₃N₄·(1-y)TiO₂Wherein x is more than 1 and less than 1.5, and y is more than 0 and less than 1.

As another example, the invention provides a solar selective absorbing coating and a method for preparing the same (application No. 2014107054801), wherein the selective coating is coated on a substrate of a solar heat collecting element, the coating sequentially comprises an infrared reflecting layer, an absorbing layer and an anti-reflecting layer from a bottom layer to a surface, the infrared reflecting layer sequentially comprises an anti-diffusion barrier layer from an inner layer to an outer layer, an anti-agglomeration coating deposited on the anti-diffusion barrier layer and a silver layer deposited on the anti-agglomeration coating.

When the solar selective absorption coating is applied to house heating, air is heated by directly utilizing solar energy absorbed by the absorption coating, the temperature change of the surface of the solar selective absorption coating is large, thermal fatigue of the coating is easily caused, and the service life of the solar selective absorption coating can be seriously influenced.

Disclosure of Invention

1. Technical problem to be solved by the invention

The invention aims to overcome the defect that when a house is heated by a solar selective absorption coating in the prior art in a mode of directly heating air, the solar selective absorption coating does not have higher fatigue resistance and the service life of the solar selective absorption coating is shortened, and provides a solar selective heat absorption coating. According to the scheme, the strengthening layer is arranged between the infrared reflecting layer and the absorbing layer, the first strengthening sub-layer covers the infrared reflecting layer, and the second strengthening sub-layer is attracted with the absorbing layer, so that the overall stability of the coating is improved, and the fatigue resistance of the solar selective absorbing coating is improved.

The invention also aims to provide a preparation method of the solar selective heat absorption coating, which is simple and short in process, and the prepared solar selective heat absorption coating has better fatigue resistance.

2. Technical scheme

In order to achieve the purpose, the technical scheme provided by the invention is as follows:

a base layer, an infrared reflecting layer, an absorbing layer and an antireflection layer are sequentially arranged from the bottom layer to the top layer, a strengthening layer is arranged between the infrared reflecting layer and the absorbing layer and comprises a first strengthening sub-layer and a second strengthening sub-layer, and the first strengthening sub-layer is Si₃N₄With yAlN (1-y) Al₂O₃The second strengthening sublayer is CrN_mO_nOr yTi₃N₄·(1-y)TiO₂Or CrN_mO_nAnd yTi₃N₄·(1-y)TiO₂Wherein y is more than 0 and less than 1, m is more than 0 and less than or equal to 1.5, and n is more than 0 and less than or equal to 2; the first strengthening sub-layer is attracted with the infrared reflecting layer, and the second strengthening sub-layer is attracted with the absorbing layer.

Further, the thickness ratio of the second strengthening sub-layer to the first strengthening sub-layer is (20-40): (60-80).

Further, the absorption layer is CrN_m1、Ti_x2Al_y2Si_(1-x2-y2)N_m2O_n2And Ti_x3Cr_(1-x3)N_m3O_n3Wherein y is more than 0 and less than 1, m is more than 0 and less than or equal to 1.5, n is more than 0 and less than or equal to 2, m1 is more than or equal to 1 and less than or equal to 1.5, x2 is more than 0 and less than 1, y2 is more than 0 and less than 1, m2 is more than 0 and less than or equal to 1.5, n2 is more than 0 and less than or equal to 2, x3 is more than 0 and less than 1, m3 is more than 0 and less than or equal to 1.5, and n3 is more.

Further, the absorption layer comprises a first absorption sub-layer, a second absorption sub-layer and a third absorption sub-layer which are sequentially arranged from bottom to top, wherein the first absorption sub-layer is CrN_m4The second absorbing sublayer is CrO_n4The third absorbing sublayer is CrN_m5O_n5Wherein m4 is more than 0 and less than or equal to 1.5, n4 is more than 0 and less than or equal to 2, m5 is more than 0 and less than or equal to 1.5, and n5 is more than 0 and less than or equal to 2.

Furthermore, the thickness ratio of the first absorption sub-layer, the second absorption sub-layer and the third absorption sub-layer is (10-30): (30-60): (40-60).

Further, the anti-reflection layer is SiO₂、Al₂O₃、Si₃N₄One or more of (a).

Further, the base layer is Al or Cu; the infrared reflecting layer is one of Al, Ag, Cu, Cr, Ni and Sn.

Furthermore, the thickness of the infrared reflection layer is 80-160 nm, the thickness of the reinforcing layer is 120-180 nm, the thickness of the absorption layer is 150-260 nm, and the thickness of the antireflection layer is 200-500 nm.

A preparation method of a solar selective heat absorption coating is used for preparing the solar selective heat absorption coating and comprises the following steps,

step one, electroplating the infrared reflecting layer on the base layer;

step two, introducing mixed gas of argon and nitrogen, and sequentially depositing the first strengthening sub-layer and the second strengthening sub-layer on the infrared reflecting layer obtained in the step one by adopting a magnetron sputtering method;

step three, introducing mixed gas of argon and nitrogen, and depositing the absorption layer on the second strengthening sub-layer obtained in the step two by adopting a magnetron sputtering method;

and step four, introducing mixed gas of argon and nitrogen, and depositing the anti-reflection layer on the absorption layer obtained in the step three by adopting a magnetron sputtering method.

Further, in the second step, the third step and the fourth step, the flow ratio of argon and nitrogen is 9: 1.

3. Advantageous effects

Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:

(1) the solar selective absorption coating comprises a base layer, an infrared reflecting layer, an absorbing layer, a strengthening layer and an antireflection layer which are sequentially arranged from a bottom layer to a top layer, wherein the strengthening layer comprises a first strengthening sub-layer and a second strengthening sub-layer, the first strengthening sub-layer is attracted with the infrared reflecting layer, and the second strengthening sub-layer is attracted with the absorbing layer, so that the coating has stronger polymerization force on the whole, the stability of the coating on the whole is improved, and the coating has better fatigue resistance.

(2) The CrN in the second strengthening sub-layer of the solar selective absorbing coating of the invention_mO_nAnd CrN in the absorption layer_m1yTi has strong suction effect₃N₄·(1-y)TiO₂With Ti in the absorption layer_x2Al_y2Si_(1-x2-y2)N_m2O_n2And Ti_x3Cr_(1-x3)N_m3O_n3Has strong suction actionWith yAlN (1-y) Al in the first strengthening sublayer₂O₃And Si₃N₄The coating has stronger attraction effect with the infrared reflecting layer, so that the infrared reflecting layer, the strengthening layer and the absorbing layer can be tightly attracted together in the coating, and the coating has better stability.

(3) According to the preparation method of the solar selective absorption coating, the infrared reflecting layer is plated on the base layer, and then the strengthening layer, the absorbing layer and the antireflection layer are sequentially deposited by adopting a magnetron sputtering method in an environment of continuously introducing argon and nitrogen.

Drawings

Fig. 1 is a schematic structural diagram of a solar selective absorbing coating of the present invention.

The reference numerals in the schematic drawings illustrate: 1. a base layer; 2. an infrared reflecting layer; 3. a strengthening layer; 31. a first strengthening sublayer; 32. a second strengthening sub-layer; 4. an absorbing layer; 41. a first absorbent sublayer; 42. a second absorbent sublayer; 43. a third absorbent sublayer; and 5, a antireflection layer.

Detailed Description

For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples.

The structure, proportion, size and the like shown in the drawings are only used for matching with the content disclosed in the specification, so that the person skilled in the art can understand and read the description, and the description is not used for limiting the limit condition of the implementation of the invention, so the method has no technical essence, and any structural modification, proportion relation change or size adjustment still falls within the scope of the technical content disclosed by the invention without affecting the effect and the achievable purpose of the invention. In addition, the terms "upper", "lower", "left", "right" and "middle" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the relative positions may be changed or adjusted without substantial technical changes.

When the indoor environment is heated by solar energy, the method of heating water by solar energy and then sending the heated water to a room is a common method, but the method has too many intermediate links and higher cost. If the solar energy is directly utilized to heat the air, and then the hot air is sent into the room, a plurality of intermediate links are reduced, and the equipment cost is greatly reduced.

However, if the air is directly heated by the heater with the solar selective absorption coating, the following problems will be caused: 1) the solar selective absorbing coating is easy to contact with air, and the low-valence metal elements in the solar selective absorbing coating are easy to be oxidized, so that the solar selective absorbing coating is ineffective; 2) the solar selective absorbing coating is directly heated in the air, because the specific heat capacity of the air is far less than that of water, the temperature change of the coating is extremely severe, the temperature fluctuation is extremely large, when sunlight irradiates, the temperature of the coating is sharply increased to more than 80 ℃, when the sunlight does not irradiate, the temperature is sharply decreased to less than 30 ℃, particularly, the temperature change of the coating is more severe in spring and winter, therefore, the thermal fatigue strength of the common solar selective absorbing coating is often more than 10 times of that of the common solar selective absorbing coating in the working environment of heating the air, and the service life of the common solar selective absorbing coating is seriously influenced.

Referring to fig. 1, the solar selective absorption coating of the present embodiment sequentially includes a base layer 1, an infrared reflection layer 2, an absorption layer 4, and an antireflection layer 5 from a bottom layer to a top layer, and further includes a reinforcing layer 3 disposed between the infrared reflection layer 2 and the absorption layer 4, where the reinforcing layer 3 includes a first reinforcing sub-layer 31 and a second reinforcing sub-layer 32, the first reinforcing sub-layer 31 and the infrared reflection layer 2 attract each other, and the second reinforcing sub-layer 32 and the absorption layer 4 attract each other, so that the solar selective absorption coating of the present embodiment has a better polymerization force as a whole, and the coating has a better stability.