阅读说明：本技术 床垫的自动化生产装置 (Automatic production device for mattress ) 是由 杨少雄 赵永立 于 2019-11-14 设计创作，主要内容包括：本发明属于床垫生产技术领域,公开了床垫的自动化生产装置,依次包括：所述弹簧架安装单元；所述内外套缝合单元；所述举升定位机构,包括第一输送部件、第一行程开关、红外定位仪和校准部件；所述正反喷胶机构,包括对称设置的两组喷胶部件和翻转部件；所述压紧机构,包括驱动部件、压紧部件和维稳部件；所述堆叠机构,包括升料传输部件、降料传输部件、转向部件和堆叠部件；所述存储单元；综上,使得本发明有效解决了现有技术中床垫生产需要依赖大量人工手动操作的缺陷,有效实现床垫的全自动化流水线生产,大大节约了人工成本、以及床垫生产中各个工序的周转时间,提高了生产的连续性,从而有效达到高效生产的目的。(The invention belongs to the technical field of mattress production, and discloses an automatic production device of a mattress, which sequentially comprises the following components: the spring frame mounting unit; the inner and outer sleeve sewing unit; the lifting positioning mechanism comprises a first conveying component, a first travel switch, an infrared positioning instrument and a calibration component; the forward and reverse glue spraying mechanism comprises two groups of glue spraying parts and a turnover part which are symmetrically arranged; the pressing mechanism comprises a driving part, a pressing part and a stability maintaining part; the stacking mechanism comprises a material lifting and conveying part, a material lowering and conveying part, a steering part and a stacking part; the storage unit; in conclusion, the invention effectively overcomes the defect that the production of the mattress in the prior art needs to depend on a large amount of manual operation, effectively realizes the full-automatic flow line production of the mattress, greatly saves the labor cost and the turnover time of each procedure in the production of the mattress, improves the production continuity, and effectively achieves the aim of high-efficiency production.)

1. Automatic production device of mattress, its characterized in that includes:

the spring frame mounting unit (1) is arranged in a first workshop;

the inner jacket sewing unit (2) is arranged in the first workshop and is connected with the discharge end of the spring frame mounting unit (1);

the lifting positioning mechanism (3) is arranged in the first workshop, is connected with the discharge end of the inner and outer sleeve sewing unit in a bearing mode, and comprises a first conveying component (31), a first travel switch (32), an infrared positioning instrument (33) and a calibration component (34) so as to realize the centered positioning of mattress conveying;

the front and back glue spraying mechanism (4) is arranged in the first workshop, is connected with the discharge end of the lifting positioning mechanism (3), and comprises two groups of glue spraying parts (41) and turning parts (42) which are symmetrically arranged so as to realize glue spraying and mattress part covering in the front and back directions of the mattress;

the pressing mechanism (5) is arranged in the first workshop, is connected with the discharge end of the forward and reverse glue spraying mechanism (4) in a bearing mode, and comprises a driving part (51), a pressing part (52) and a stabilizing part (53) so as to realize stable pressing of the mattress;

the stacking mechanism (6) comprises a material lifting and conveying component (61), a material lowering and conveying component (62), a turning component (63) and a stacking component (64) so as to realize automatic stacking of the mattress; the lifting transmission component (61) is arranged in the first workshop and is connected with the discharge end of the pressing mechanism (5), the material falling transmission component (62), the steering component (63) and the stacking component (64) are arranged in the second workshop, and a conveyor belt is connected between the top end of the lifting transmission component (61) and the top end of the material falling transmission component (62), so that automatic transmission between the first workshop and the second workshop is realized;

the storage unit (7) is arranged in the second workshop and is received at the discharge end of the stacking component (64).

2. An automated production device for mattresses according to claim 1, characterized in that in the lifting and positioning mechanism (3):

the first conveying component (31) is formed by combining a rack, a driving motor and a plurality of conveying rollers;

the infrared positioning instrument (33) is fixedly arranged at the top end of the rack;

the calibration component (34) comprises a transverse moving structure (341) and a first lifting structure (342), wherein the first lifting structure (342) comprises a lifting cylinder (a) arranged on the rack, a mounting plate (b) driven by the lifting cylinder (a) and a guide wheel set (c) arranged at the top of the mounting plate (b), and the guide wheel set (c) and the conveying roller are arranged in a staggered manner; the transverse moving structure (341) comprises two correcting plates (d) which are arranged on the top of the mounting plate (b) in a sliding manner and a transverse moving cylinder (e) for driving the two correcting plates (d) to slide;

the first travel switch (32) is installed between the two correction plates (d) through a mounting rod, and the end of the mounting rod penetrates through the correction plates (d).

3. The automatic production device of a mattress according to claim 2, characterized in that in the front and back glue-spraying mechanism (4):

the glue spraying component (41) comprises a rack, a transmission belt arranged in the rack and three glue spraying heads (411) arranged at the top of the rack, wherein one glue spraying head (411) is fixed and positioned in the middle, and the other two glue spraying heads slide transversely based on the drive of a lead screw;

the overturning component (42) comprises a rack, and a transmission belt, an overturning rod (421) and an overturning cylinder (422) which are arranged inside the rack, wherein the overturning rod (421) overturns and rotates based on the driving of the overturning cylinder (422).

4. An automated production device for mattresses according to claim 3, characterized in that in the hold-down mechanism (5):

the pressing component (52) comprises a frame, an upper pressing plate (522) and a lower pressing plate (521) which are arranged on the frame, and a conveyor belt is embedded and arranged at the top of the lower pressing plate (521) to realize the conveying of the mattress;

the driving part (51) comprises a driving air cylinder (511) and an air spring (512) which is connected with the driving air cylinder (511) and supports the lower pressing plate (521);

the stabilizing part (53) comprises a gear (531) arranged on the lower pressing plate (521) and a rack (532) arranged on the rack, and the gear (531) is in meshing transmission with the rack (532).

5. An automated production device for mattresses according to claim 4, characterized in that in the stacking mechanism (6):

the lifting and conveying component (61) comprises a rack, a first conveying chain (611) and a second conveying chain (612) which are arranged on the rack, and a conveying frame (613) connected with the two chains, so that lifting and conveying of the mattress are realized, and the mattress is conveyed to a conveying belt between the lifting and conveying component (61) and the lowering and conveying component (62);

the descending and conveying part (62) has the same structure as the ascending and conveying part (61), and performs reverse driving so that the mattress is descended and conveyed to the steering part (63).

6. An automated production device for mattresses according to claim 5 wherein the transport frame (613) is composed of a mounting bar, a plurality of support bars and connecting links, wherein the mounting bar is provided in two to form the two ends of the transport frame (613) and the two mounting bars are connected to two links, respectively.

7. An automated production device for mattresses according to claim 5 or 6, characterized in that the turning component (63) comprises:

the second conveying component (631) has the same structure as the first conveying component (31);

the second lifting structure (632) has the same structure as the first lifting structure (342);

the second travel switch (633), and the second travel switch (633) is installed on the second lifting structure (632), and the top surface of the second travel switch is higher than the top surface of the second conveying component (631).

8. An automated production device of mattresses according to claim 7, characterized in that the stacking component (64) comprises: a stand (641), a lifting frame (643) sliding up and down along the stand (641), and a discharging stacking structure (642) moving transversely along the lifting frame (643), and automatically stacking the mattress in the storage unit (7) based on the discharging of the discharging stacking structure (642).

9. The automated mattress production device of claim 8, wherein the discharge stack (642) essentially comprises two mounting side plates, a plurality of discharge rollers rotatably mounted between the two mounting side plates, and a drive motor for the discharge rollers, wherein the mounting side plates are directly slidably connected to the crane (643).

Technical Field

The invention belongs to the technical field of mattress production, and particularly relates to an automatic production device for a mattress.

Background

The mattress is an article between a human body and a bed, which is used for ensuring that consumers can obtain healthy and comfortable sleep, the mattress is made of various materials, and mattresses made of different materials can bring different sleep effects to people. In the prior art, no matter what kind of mattress is made, a plurality of different procedures exist during production, and the specific operation of each procedure and the turnover of the mattress among different procedures are mostly completed by manual operation, so that the production efficiency of the mattress is low, and huge labor cost is needed; based on this, the invention provides the automatic production device of the mattress.

Disclosure of Invention

The invention provides an automatic production device of a mattress, which aims to realize high-efficiency and full-automatic assembly line production of the mattress.

In order to achieve the purpose, the invention provides the following technical scheme: automatic production device of mattress includes:

the spring frame mounting unit is arranged in a first workshop;

the inner sleeve and outer sleeve sewing unit is arranged in the first workshop and is connected with the discharge end of the spring frame mounting unit in a bearing mode;

the lifting positioning mechanism is arranged in the first workshop, is connected with the discharge end of the inner and outer sleeve sewing unit in a bearing mode, and comprises a first conveying component, a first travel switch, an infrared positioning instrument and a calibration component so as to realize the centered positioning of mattress conveying;

the front and back glue spraying mechanism is arranged in the first workshop, is connected with the discharge end of the lifting positioning mechanism, and comprises two groups of glue spraying parts and overturning parts which are symmetrically arranged so as to realize glue spraying and mattress part covering in the front and back directions of the mattress;

the pressing mechanism is arranged in the first workshop, is connected with the discharge end of the forward and reverse glue spraying mechanism in a bearing mode, and comprises a driving part, a pressing part and a stability maintaining part so as to realize stable pressing of the mattress;

the stacking mechanism comprises a material lifting transmission part, a material lowering transmission part, a steering part and a stacking part so as to realize automatic stacking of the mattress; the lifting transmission component is arranged in the first workshop and is connected with the discharge end of the pressing mechanism, the descending transmission component, the steering component and the stacking component are arranged in the second workshop, and a conveyor belt is connected between the top end of the lifting transmission component and the top end of the descending transmission component, so that automatic transmission between the first workshop and the second workshop is realized;

and the storage unit is arranged in the second workshop and is connected with the discharge end of the stacking component in a bearing mode.

Preferably, in the lifting and positioning mechanism:

the first conveying component is formed by combining a rack, a driving motor and a plurality of conveying rollers;

the infrared positioning instrument is fixedly arranged at the top end of the rack;

the calibration component comprises a transverse moving structure and a first lifting structure, wherein the first lifting structure comprises a lifting cylinder arranged on the rack, a mounting plate driven by the lifting cylinder and a guide wheel set arranged on the top of the mounting plate, and the guide wheel set and the conveying rollers are arranged in a staggered manner; the transverse moving structure comprises two correcting plates arranged at the top of the mounting plate in a sliding manner and a transverse moving cylinder for driving the two correcting plates to slide;

the first travel switch is installed between the two correction plates through the installation rod, and the end portion of the installation rod penetrates through the correction plates.

Preferably, in the positive and negative glue spraying mechanism:

the glue spraying component comprises a rack, a transmission belt arranged in the rack and three glue spraying heads arranged at the top of the rack, wherein one glue spraying head is fixed and positioned in the middle, and the other two glue spraying heads slide transversely based on the driving of a lead screw;

the turnover component comprises a rack, and a transmission belt, a turnover rod and a turnover cylinder which are arranged in the rack, wherein the turnover rod is driven to turn over and rotate based on the turnover cylinder. .

Preferably, in the pressing mechanism:

the pressing component comprises a rack, an upper pressing plate and a lower pressing plate which are arranged on the rack, and a conveying belt is embedded and arranged at the top of the lower pressing plate so as to convey the mattress;

the driving part comprises a driving cylinder and an air spring which is connected with the driving cylinder and supports the lower pressing plate;

the stability maintaining component comprises a gear arranged on the lower pressing plate and a rack arranged on the rack, and the gear and the rack are in meshing transmission.

Preferably, in the stacking mechanism:

the lifting transmission component comprises a rack, a first transmission chain, a second transmission chain and a transmission frame, wherein the first transmission chain and the second transmission chain are arranged on the rack, and the transmission frame is connected with the two chains so as to realize lifting and conveying of the mattress and enable the mattress to be conveyed to a conveying belt between the lifting transmission component and the lowering transmission component;

the material descending and conveying part has the same structure as the material ascending and conveying part, and performs reverse driving, so that the mattress descends and is conveyed to the steering part.

Preferably, the transmission frame is formed by combining an installation rod, a plurality of support rods and connecting chains, wherein the installation rod is provided with two ends to form the two ends of the transmission frame, and the two installation rods are respectively connected with the two chains.

Preferably, the steering member includes:

the second conveying component is the same as the first conveying component in structure;

the second lifting structure has the same structure as the first lifting structure;

and the second travel switch is arranged on the second lifting structure, and the top surface of the second travel switch is higher than that of the second conveying component.

Preferably, the stacking member includes: the grudging post, along the grudging post crane that slides from top to bottom and along crane lateral shifting's stacked structure of unloading, and make the mattress pile up in the storage unit automatically based on the unloading of the stacked structure of unloading.

Preferably, the discharging stacking structure mainly comprises two mounting side plates, a plurality of discharging rollers and a driving motor of the discharging rollers, wherein the plurality of discharging rollers are rotatably mounted between the two mounting side plates, and the mounting side plates are directly connected with the lifting frame in a sliding manner.

Compared with the prior art, the invention has the following beneficial effects:

the invention effectively overcomes the defect that the production of the mattress in the prior art needs to depend on a large amount of manual operation, effectively realizes the full-automatic flow line production of the mattress, greatly saves the labor cost and the turnover time of each procedure in the production of the mattress, improves the continuity of the production, and thus effectively achieves the purpose of high-efficiency production.

Drawings

FIG. 1 is a top view of the present invention;

FIG. 2 is a front view of the lift positioning mechanism of the present invention;

FIG. 3 is a top view of the lift positioning mechanism of the present invention;

FIG. 4 is a top view of the front and back glue-spraying mechanism of the present invention;

FIG. 5 is a schematic view of the use of the flip member of the present invention;

FIG. 6 is a side view of the hold-down mechanism of the present invention;

FIG. 7 is a schematic view of the pressing mechanism of the present invention;

FIG. 8 is a perspective view of a lift delivery assembly of the present invention;

FIG. 9 is a schematic plan view of the first and second conveyor chains of the present invention;

FIG. 10 is a top view of a steering member of the present invention;

FIG. 11 is a top view of a stacked component of the present invention;

in the figure: a spring frame mounting unit-1, an inner and outer sleeve sewing unit-2, a lifting positioning mechanism-3, a first conveying component-31, a first travel switch-32, an infrared positioning instrument-33 calibration component-34, a transverse moving structure-341, a lifting cylinder-a, a mounting plate-b, a guide wheel set-c, a first lifting structure-342, a correction plate-d, a transverse moving cylinder-e, a positive and negative glue spraying mechanism-4, a glue spraying component-41, a glue spraying head-411, a turnover component-42, a turnover rod-421, a turnover cylinder-422, a hold-down mechanism-5, a driving component-51, a driving cylinder-511, an air spring-512, a hold-down component-52, an upper pressure plate-522, a lower pressure plate-521, a stabilizing component-53, a lower pressure plate-522, a lower pressure plate-51, a, The device comprises a gear-531, a rack-532, a stacking mechanism-6, a lifting transmission part-61, a first transmission chain-611, a second transmission chain-612, a transmission rack-613, a lifting transmission part-62, a steering part-63, a second conveying part-631, a second lifting structure-632, a second travel switch-633, a stacking part-64, a stand-641, a discharging stacking structure-642, a lifting rack-643 and a storage unit-7.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-11, the present invention provides the following technical solutions: automatic production device of mattress includes:

a spring frame mounting unit 1 disposed in a first workshop;

the inner and outer sleeve sewing unit 2 is arranged in the first workshop and is connected with the discharge end of the spring frame mounting unit 1;

the lifting positioning mechanism 3 is arranged in the first workshop, is connected with the discharge end of the inner and outer sleeve sewing unit in a bearing mode, and comprises a first conveying component 31, a first travel switch 32, an infrared positioning instrument 33 and a calibration component 34 so as to realize the centered positioning of mattress conveying;

the front and back glue spraying mechanism 4 is arranged in the first workshop, is connected with the discharge end of the lifting positioning mechanism 3, and comprises two groups of glue spraying parts 41 and turning parts 42 which are symmetrically arranged so as to realize the glue spraying and the mattress part covering in the front and back directions of the mattress;

the pressing mechanism 5 is arranged in the first workshop, is connected with the discharge end of the forward and backward glue spraying mechanism 4, and comprises a driving part 51, a pressing part 52 and a stabilizing part 53 so as to realize the stable pressing of the mattress;

the stacking mechanism 6 comprises a material lifting transmission part 61, a material lowering transmission part 62, a turning part 63 and a stacking part 64 so as to realize the automatic stacking of the mattress; the lifting transmission component 61 is arranged in the first workshop and is connected with the discharge end of the pressing mechanism 5, the falling transmission component 62, the steering component 63 and the stacking component 64 are all arranged in the second workshop, and a conveyor belt is connected between the top end of the lifting transmission component 61 and the top end of the falling transmission component 62, so that automatic transmission between the first workshop and the second workshop is realized;

the storage unit 7 is provided in the second compartment and is received by the discharge end of the stacking member 64.

In conclusion, the production process of the mattress is as follows: the automatic mattress production line comprises a spring frame mounting unit 1, a mattress cover, a lifting positioning mechanism 3, a mattress, a front and back glue spraying mechanism 4, a pressing mechanism 5, a stacking mechanism 6, a storage unit 7, a mattress production line and a mattress production line.

Based on the above structure, the following embodiments are given for the structure of the specific mechanism thereof: