阅读说明：本技术 一种内螺旋流道pe水管生产用管材挤出机及其工作方式 (Pipe extruder for producing inner spiral runner PE water pipe and working mode of pipe extruder ) 是由 秦统云 于 2019-11-19 设计创作，主要内容包括：一种内螺旋流道PE水管生产用管材挤出机及其工作方式,包括机架、动力系统、挤压系统、连接器、机头和定型装置,所述动力系统设置在机架上一侧,所述挤压系统一端和动力系统连接,所述连接器设置在挤压系统远离动力系统的另一端,所述机头设置在连接器远离挤压系统的另一端,所述定型装置设置在机头远离连接器的另一端；其中,所述机头包括机头架、分流器支架、分流器、口模、芯棒、调节螺钉和加热器。动力系统带动挤压系统将熔融的管材原料挤出,通过连接器进入机头进行塑性,然后进入定型装置将获得的管材定型。各个结构相互合作,实现了内螺旋流道PE水管的管材的挤出。(A pipe extruder for producing an inner spiral runner PE water pipe and a working mode of the pipe extruder comprise a rack, a power system, an extrusion system, a connector, a machine head and a shaping device, wherein the power system is arranged on one side of the rack, one end of the extrusion system is connected with the power system, the connector is arranged on the other end, far away from the power system, of the extrusion system, the machine head is arranged on the other end, far away from the extrusion system, of the connector, and the shaping device is arranged on the other end, far away from the connector, of the machine head; the machine head comprises a machine head frame, a flow divider support, a flow divider, a mouth mold, a core rod, an adjusting screw and a heater. The power system drives the extrusion system to extrude the fused pipe raw material, the pipe raw material enters the machine head through the connector to be plasticized, and then the pipe raw material enters the shaping device to be shaped. All the structures cooperate with each other to realize the extrusion of the pipe of the PE water pipe with the internal spiral flow passage.)

1. A pipe extruder for producing an inner spiral runner PE water pipe comprises a rack (1), a power system (2), an extrusion system (3), a connector (4), a machine head (5) and a shaping device (6), wherein the power system (3) is arranged on one side of the rack (1), one end of the extrusion system (3) is connected with the power system (2), the connector (4) is arranged at the other end, far away from the power system (2), of the extrusion system (3), the machine head (5) is arranged at the other end, far away from the extrusion system (3), of the connector (4), and the shaping device (6) is arranged at the other end, far away from the connector (4), of the machine head (5); the machine head (5) comprises a machine head frame (51), a flow divider support (52), a flow divider (53), a mouth mold (54), a core rod (55), an adjusting screw (56) and a heater (57), wherein the flow divider support (52) is arranged inside the machine head frame (51) and close to one side of the connector (4), the flow divider (53) is arranged inside the machine head frame (51), one end of the flow divider (53) is connected with the flow divider support (52), the mouth mold (54) is arranged inside the machine head frame (51) and far away from the other end of the flow divider support (52), the core rod (55) is arranged at the other end of the flow divider (53) far away from the flow divider support (52), the adjusting screw (56) is arranged at one end, provided with the mouth mold (54), of the machine head frame (51) and is propped against the outside of the mouth mold (54); the core rod (55) comprises a straight pipe section (551) and a conical section (552), and the straight pipe section (551) and the conical section (552) are connected by smaller diameter ends; the straight pipe section (551) is provided with an external thread flow passage (5521) far away from the conical section (552).

2. The pipe extruder for producing the PE water pipe with the internal spiral flow passage according to claim 1, wherein: the external thread flow passage (5521) has 6 passages, and is uniformly distributed outside the straight pipe section (551) by taking the axis of the straight pipe section as the center.

3. The pipe extruder for producing the PE water pipe with the internal spiral flow passage according to claim 1, wherein: the number of turns of the external thread flow passage (5521) is 0.05 turn.

4. The pipe extruder for producing the PE water pipe with the internal spiral flow passage according to claim 1, wherein: the headstock (51) is provided with a first vent hole (511), the flow divider (53) is provided with a second vent hole (531), and the first vent hole (511) and the second vent hole (531) have the same diameter and the same axle center; an O-shaped sealing ring (58) is arranged at the joint of the first vent hole (511) on the headstock (51) and the second vent hole (531) on the flow divider (53).

5. The pipe extruder for producing the PE water pipe with the internal spiral flow passage according to claim 1, wherein: the extrusion system (3) comprises a feed opening (31), a machine barrel (32), a screw (33) and a cast aluminum heater (34), wherein the feed opening (31) is arranged at one end, close to the power system (2), of the machine barrel (32), the screw (33) is arranged in the center of the interior of the machine barrel (32), and the cast aluminum heater (34) is arranged at one end, far away from the feed opening (31), of the exterior of the machine barrel (32).

6. The pipe extruder for producing the PE water pipe with the internal spiral flow passage according to claim 1, wherein: the shaping device (6) comprises a fixing frame (61), a shaping structure (62), a transmission structure (63) and a power structure (64), wherein the shaping structure (62) is arranged on the fixing frame (61) and is connected with the power structure (64) through the transmission structure (63).

7. The pipe extruder for producing the PE water pipe with the internal spiral flow passage according to claim 6, wherein: the shaping structure (62) comprises a shaping cylinder (621), a cooling chamber (622) and an outer cylinder (623), wherein the outer wall of the shaping cylinder (621) and the inner wall of the outer cylinder (623) form the cooling chamber (622).

8. The pipe extruder for producing the PE water pipe with the internal spiral flow passage according to claim 1, wherein: and the machine head (5) and the shaping device (6) are directly provided with a sealing ring (7).

9. A working method of the pipe extruder with the internal spiral flow passage for PE water pipe production as claimed in any one of claims 1 to 8 is characterized in that: the method comprises the following specific steps:

1) the raw material of the pipe enters a cylinder (32) of an extrusion system (3) from a feed inlet (31) and is melted under the action of a cast aluminum heater (34);

2) the power system (2) drives a screw (33) of the extrusion system (3) to rotate, and the molten pipe raw material is driven by the screw (33) to move towards the connector (4);

3) the melted tube raw material enters a machine head (5), and under the mutual extrusion of a splitter bracket (52), a splitter (53), a mouth die (54) and a core rod (55), the tube with the geometric section and the shape meeting the requirements is obtained;

4) when the pipe passes through the straight pipe section (551) of the mandrel (55), the formed pipe is heated by the heater (57) and melted again, and a spiral flow passage is formed on the inner wall of the pipe under the action of the external thread flow passage (5521);

5) the extruded pipe enters a shaping device (6), a power structure (64) drives a shaping structure (62) to rotate through a transmission structure (63), and shaping is carried out under the cooling of a shaping cylinder (621) and a cooling cavity (622), so that the finally-formed PE water pipe with the inner spiral flow passage is obtained.

Technical Field

The invention relates to the field of pipe extruders, in particular to a pipe extruder for producing an inner spiral runner PE water pipe and a working mode thereof.

Background

At present, the PE water pipe of the internal spiral flow passage is more and more widely applied to a vertical drainage system. Under the guiding action of the spiral protrusion on the inner wall, water flow falls along the pipe wall in a spiral shape, so that the noise in a pipeline system is greatly reduced, the silencing effect is achieved, a smooth air column is formed in the center of the water pipe during drainage, the ventilation capacity is improved, the pressure in the pipe is reduced, and the drainage capacity is increased. The existing pipe extruder is generally used for producing common round pipes and cannot be used for producing pipes with spiral flow channels inside. Therefore, a pipe extruder for producing the PE water pipe with the internal spiral flow passage is needed.

Disclosure of Invention

The purpose of the invention is as follows: the invention aims to provide a pipe extruder for producing an inner spiral runner PE water pipe, which solves the problem that the existing pipe extruder cannot produce pipes with spiral runners inside.

The technical scheme is as follows: the invention provides a pipe extruder for producing an inner spiral runner PE water pipe, which comprises a rack, a power system, an extrusion system, a connector, a machine head and a shaping device, wherein the power system is arranged on one side of the rack; the machine head comprises a machine head frame, a shunt support, a shunt, a mouth mold, a core rod, an adjusting screw and a heater, wherein the shunt support is arranged on one side, close to a connector, inside the machine head frame; the core rod comprises a straight pipe section and a conical section, and the straight pipe section is connected with the smaller diameter end of the conical section; and an external thread flow channel is arranged on the straight pipe section far away from the conical section. The power system drives the extrusion system to extrude the fused pipe raw material, the pipe raw material enters the machine head through the connector to be plasticized, and then the pipe raw material enters the shaping device to be shaped. All the structures cooperate with each other to realize the extrusion of the pipe of the PE water pipe with the internal spiral flow passage. After the molten pipe raw material enters the machine head, the pipe with the geometric section and the shape meeting the requirements is obtained under the mutual extrusion of the splitter support, the splitter, the neck ring mold and the core rod, and an external thread flow channel is arranged on the straight pipe section of the core rod far away from the conical section, so that the finally extruded pipe is smooth in outer wall and spiral in inner wall.

Furthermore, the external thread flow passages are 6 in total and are uniformly distributed outside the straight pipe section by taking the axis of the straight pipe section as the center. So that the interior of the extruded pipe is provided with uniformly distributed spiral flow passages.

Furthermore, the number of turns of the external thread flow channel is 0.05. Because tubular product is directly extruded, set up the unable shaping of helical flow way that can lead to tubular product inside at the external screw thread runner of the excessive number of turns of mandrel export section.

Furthermore, a first vent hole is formed in the headstock, a second vent hole is formed in the splitter, and the first vent hole and the second vent hole are the same in diameter and axis; and an O-shaped sealing ring is arranged at the joint of the first vent hole on the headstock and the second vent hole on the flow divider. Compressed air enters from the first vent hole on the headstock and enters the sizing mechanism through the second vent hole on the shunt to size the inner wall of the pipe entering the sizing mechanism.

Furthermore, the extrusion system includes charge door, barrel, screw rod and cast aluminium heater, the charge door sets up the one end that is close to driving system at the barrel, the screw rod sets up at the inside central authorities of barrel, cast aluminium heater sets up the one end of keeping away from the charge door in the barrel outside. The raw material of the pipe enters the machine barrel from the charging opening, is plasticized into uniform plastic solution under the extrusion of the screw and the machine barrel and the heating of the cast aluminum heater, and then is discharged from the outlet of the extrusion system.

Furthermore, the shaping device comprises a fixing frame, a shaping structure, a transmission structure and a power structure, wherein the shaping structure is arranged on the fixing frame and is connected with the power structure through the transmission structure. The shaping structure is driven by the power structure to rotate at a certain speed through the transmission system, and a pipeline with a continuous thread flow channel on the inner wall is obtained.

Furthermore, the shaping structure comprises a shaping cylinder, a cooling chamber and an outer cylinder, wherein the outer wall of the shaping cylinder and the inner wall of the outer cylinder form the cooling chamber. The shaping process of the spiral pipe is accelerated.

Further, the machine head and the shaping device are directly provided with sealing rings. The compressed air entering from the first vent hole of the machine head is prevented from overflowing in the shaping process, so that the shaping of the spiral pipe is influenced.

Further, a working method of the pipe extruder for producing the PE water pipe with the internal spiral runner comprises the following specific steps:

1) the raw material of the pipe enters a machine barrel of an extrusion system from a feed inlet and is melted under the action of a cast aluminum heater;

2) the power system drives the screw of the extrusion system to rotate, and the molten pipe raw material is driven by the screw to move towards the connector;

3) the melted tube raw material enters a machine head, and under the mutual extrusion of a splitter bracket, a splitter, a neck mold and a core rod, the tube with the geometric section and the shape meeting the requirements is obtained;

4) when the pipe passes through the straight pipe section of the core rod, the formed pipe is melted again under the heating of a heater, and a spiral flow passage is formed on the inner wall of the pipe under the action of the external thread flow passage;

5) and (3) enabling the extruded pipe to enter a shaping device, driving the shaping structure to rotate by a power structure through a transmission structure, and shaping under the cooling of a shaping cylinder and a cooling chamber to obtain the finally-shaped PE water pipe with the internal spiral flow passage.

The technical scheme shows that the invention has the following beneficial effects: 1) obtaining a PE water pipe with an inner spiral flow passage in an extrusion forming mode; 2) the continuous forming can obtain water pipes with different lengths according to requirements.

Drawings

FIG. 1 is an elevational, cross-sectional view of the present invention;

FIG. 2 is an elevational, cross-sectional view of the handpiece;

FIG. 3 is an enlarged view of detail A;

FIG. 4 is a perspective view of a straight core rod section;

FIG. 5 is an enlarged view of detail B;

fig. 6 is a front view of the setting device.

In the figure: the device comprises a frame 1, a power system 2, an extrusion system 3, a feed inlet 31, a machine barrel 32, a screw 33 aluminum casting heater 34, a connector 4, a machine head 5, a machine head frame 51, a first vent hole 511, a flow divider bracket 52, a flow divider 53, a second vent hole 531, a mouth mold 54, a core rod 55, a straight pipe section 551, a conical section 552, an external thread flow passage 5521, an adjusting screw 56, a heater 57, an O-shaped sealing ring 58, a shaping device 6, a fixing frame 61, a shaping structure 62, a shaping cylinder 621, a cooling chamber 622, an outer cylinder 623, a transmission structure 63, a power structure 64 and a sealing ring 7.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.