Trace liquid feeding padder provided with double-side coating and rolling device

文档序号:1459893 发布日期:2020-02-21 浏览:34次 中文

阅读说明:本技术 一种设置有双面涂覆压轧装置的微量给液轧车 (Trace liquid feeding padder provided with double-side coating and rolling device ) 是由 不公告发明人 于 2019-12-17 设计创作,主要内容包括:本发明实施例公开了一种设置有双面涂覆压轧装置的微量给液轧车,用于解决现有用于布料浸轧方式存在压轧后布料的带液量偏高,造成后续高温烘干过程中染料的泳移问题以及能耗偏高的问题。本发明中的双面涂覆压轧装置至少包括第一带液辊、第一刮刀组件、第二带液辊、第二刮刀组件;第一刮刀组件至少包括第一刀架、第一刀片,第一刀片固定于第一刀架上,第一刮刀组件与第一带液辊之间形成第一储液区;第二刮刀组件至少包括第二刀架、第二刀片,第二刀片固定于第二刀架上,第二刮刀组件与第二带液辊之间形成第二储液区。(The embodiment of the invention discloses a micro liquid supply padder provided with a double-sided coating and rolling device, which is used for solving the problems of dye migration and high energy consumption in the subsequent high-temperature drying process caused by high liquid carrying capacity of rolled cloth in the conventional cloth padding mode. The double-sided coating and rolling device at least comprises a first liquid carrying roller, a first scraper component, a second liquid carrying roller and a second scraper component; the first scraper component at least comprises a first knife rest and a first blade, the first blade is fixed on the first knife rest, and a first liquid storage area is formed between the first scraper component and the first liquid carrying roller; the second scraper component at least comprises a second knife rest and a second blade, the second blade is fixed on the second knife rest, and a second liquid storage area is formed between the second scraper component and the second liquid carrying roller.)

1. A micro-quantity liquid feeding padder provided with a double-sided coating and rolling device is characterized by comprising a frame, the double-sided coating and rolling device, a liquid feeding device and a power device;

the rack comprises a first bracket, a second bracket and a stroke adjusting device connected between the first bracket and the second bracket, wherein the second bracket is arranged on the first bracket, and the second bracket can move relative to the first rack through the stroke adjusting device;

the double-sided coating and rolling device at least comprises a first liquid carrying roller, a first scraper component, a second liquid carrying roller, a second scraper component and a first pressure device;

the first liquid carrying roller and the first scraper component are arranged on the first rack, the first scraper component at least comprises a first cutter frame, a first blade and a first advancing and retreating adjusting device, one end of the first advancing and retreating adjusting device is fixed on the first rack, the other end of the first advancing and retreating adjusting device is connected with the first cutter frame, the first blade is fixed on the first cutter frame, a blade edge of the first blade is pressed on the outer circular surface of the first liquid carrying roller in an adjustable mode, and a first liquid storage area is formed between the first scraper component and the first liquid carrying roller;

the second liquid carrying roller is arranged on the second frame, the second scraper component is arranged on the second frame or the first frame and at least comprises a second knife rest, a second blade and a second advancing and retreating adjusting device, one end of the second advancing and retreating adjusting device is fixed on the second frame or the first frame, the other end of the second advancing and retreating adjusting device is connected with the second knife rest, the second blade is fixed on the second knife rest, the knife edge of the second blade is pressed on the outer circular surface of the second liquid carrying roller in an adjustable mode, and a second liquid storage area is formed between the second scraper component and the second liquid carrying roller;

the first liquid carrying roller and the second liquid carrying roller are both made of steel or ceramic or are provided with liquid carrying rollers with rubber-coated surfaces, and the outer circular surface of the first liquid carrying roller and the outer circular surface of the second liquid carrying roller are both provided with concave parts or convex parts;

the first liquid carrying roller and the second liquid carrying roller have opposite running directions;

the liquid feeding device at least comprises a charging basket, a receiving trough and a pipeline, the pipeline is connected between the first scraper component or/and the second scraper component and the charging basket, the charging basket is arranged above or beside the double-sided coating and rolling device, and the receiving trough is arranged on the inner side of the rack and is positioned below or at two ends of the double-sided coating and rolling device.

2. The micro-feeding padder provided with a double-sided coating and rolling device according to claim 1, wherein the first scraper assembly further comprises a first left baffle and a first right baffle, the first left baffle and the first right baffle are respectively positioned at two ends of the first liquid-carrying roller and the first blade and are respectively matched with two ends of the first liquid-carrying roller and the first blade, and the first left baffle and the first right baffle and the first liquid-carrying roller and the first blade form a first liquid storage area;

the second scraper component comprises a second left baffle and a second right baffle, the second left baffle and the second right baffle are respectively located at two ends of the second liquid carrying roller and the second blade and are respectively matched with two ends of the second liquid carrying roller and the second blade, and the second left baffle and the second right baffle form a second liquid storage area with the second liquid carrying roller and the second blade.

3. The micro-feeding padder provided with a double-sided coating and rolling device as claimed in claim 1, wherein the first tool rest and the second tool rest are provided with through holes along the axial direction thereof, the first tool rest and the second tool rest are provided with a plurality of discharge holes along the diameter direction thereof, one end of each discharge hole is connected with the through hole, the other end of each discharge hole is arranged towards the liquid storage area, and the through hole is connected with the liquid feeding device.

4. The micro-feeding padder provided with a double-sided coating and rolling device according to claim 1, wherein said feeding device further comprises at least one raw material barrel and a first pipe connecting between the raw material barrel and the receiving tank, a second pipe connecting between the material barrel and the double-sided coating and rolling device, a third pipe connecting between the receiving tank and the material barrel;

the first pipeline is connected with a first pump, the second pipeline is connected with a second pump, and the third pipeline is connected with a third pump.

5. The micro-mangle provided with a double-sided coating and rolling device according to claim 1, wherein the liquid feeding device comprises at least four raw material barrels and at least four first pipes connecting the raw material barrels and the raw material barrels, and a first pump is connected to each of the first pipes.

6. The micro-feeding padder provided with a double-sided coating and rolling device as claimed in claim 1, wherein said micro-feeding padder provided with a double-sided coating and rolling device further comprises a color detection control system, said color detection control system comprising a spectrophotometer, a data processor and data storage, a batching control system; the spectrophotometer, the data memory and the batching control system are all electrically connected with the data processor.

7. The micro-feeding padder provided with a double-sided coating and rolling device according to claim 1, further comprising an ultrasonic oscillation device, wherein the ultrasonic oscillation device comprises an ultrasonic generator, a horn, a transducer and a vibrator;

the vibrator is arranged on the side wall of the material receiving groove or the material barrel, the amplitude transformer is connected with the ultrasonic generator, the amplitude transformer is connected with the energy converter, and the energy converter is connected with the vibrator; the ultrasonic frequency of the ultrasonic oscillation device is between 20-80KHz, and the input power of the ultrasonic oscillation device is between 0 and 5 kW.

8. The micro-feeding padder provided with a double-sided coating and pressing device as claimed in claim 1, further comprising a second pressure device, wherein the second pressure device comprises a bottom roller and a press roller, the bottom roller is fixed on the frame, the press roller is connected with the second pressure device, and the press roller is pressed against the bottom roller through the second pressure device.

9. The micro-feeding padder provided with a double-sided coating and pressing device according to claim 1, wherein at least one ironing wheel is further arranged in front of the first liquid-carrying roller, and the at least one ironing wheel is rotatably connected to the frame.

10. The micro-feeding padder provided with the double-sided coating and rolling device is characterized in that the first liquid carrying roller or/and the second liquid carrying roller or/and the bottom roller and the press roller are of a double-layer structure, the double-layer structure liquid carrying roller comprises an outer layer, an inner layer and a shaft core, the outer layer is a thick-walled steel pipe, the inner layer is a thick-walled steel pipe or a round steel, the diameter of the cross section of the middle part of the inner layer is larger than that of the cross sections of the two end parts, the outer wall of the middle part of the inner layer is connected with the inner wall of the middle part of the outer layer, and the two end parts of the outer layer and the two end parts of the inner layer are in abutting connection through check rings or seal rings arranged at the end parts of the outer layer; the inner layer is connected with the core, the surface of the outer layer is made of stainless steel or electroplated hard chromium steel or ceramic or is provided with an encapsulated surface, concave parts or convex parts are arranged in a working area of the outer layer, and the concave parts or the convex parts form a pre-designed pattern on the surface of the outer layer.

Technical Field

The invention relates to the technical field of textile printing and dyeing, in particular to a micro liquid supply padder provided with a double-sided coating and rolling device.

Background

In the traditional textile printing and dyeing process, a dye solution or various chemical solutions are required to be coated on the cloth in a rolling way, and then the cloth with the dye solution is heated, dried, color developed and fixed.

Therefore, in order to solve the above-mentioned technical problems, it is an important subject of research by those skilled in the art to find a micro-feeding padder provided with a double-side coating and rolling device.

Disclosure of Invention

The embodiment of the invention discloses a micro liquid supply padder provided with a double-sided coating and rolling device, which is used for solving the problems of dye migration and high energy consumption in the subsequent high-temperature drying process caused by high liquid carrying capacity of rolled cloth in the conventional cloth padding mode.

The embodiment of the invention provides a micro liquid supply padder provided with a double-sided coating and rolling device, which comprises a rack, the double-sided coating and rolling device, a liquid supply device and a power device, wherein the rack is provided with a first guide rail and a second guide rail;

the rack comprises a first bracket, a second bracket and a stroke adjusting device connected between the first bracket and the second bracket, wherein the second bracket is arranged on the first bracket, and the second bracket can move relative to the first rack through the stroke adjusting device;

the double-sided coating and rolling device at least comprises a first liquid carrying roller, a first scraper component, a second liquid carrying roller, a second scraper component and a first pressure device;

the first liquid carrying roller and the first scraper component are arranged on the first rack, the first scraper component at least comprises a first cutter frame, a first blade and a first advancing and retreating adjusting device, one end of the first advancing and retreating adjusting device is fixed on the first rack, the other end of the first advancing and retreating adjusting device is connected with the first cutter frame, the first blade is fixed on the first cutter frame, a blade edge of the first blade is pressed on the outer circular surface of the first liquid carrying roller in an adjustable mode, and a first liquid storage area is formed between the first scraper component and the first liquid carrying roller;

the second liquid carrying roller is arranged on the second frame, the second scraper component is arranged on the second frame or the first frame and at least comprises a second knife rest, a second blade and a second advancing and retreating adjusting device, one end of the second advancing and retreating adjusting device is fixed on the second frame or the first frame, the other end of the second advancing and retreating adjusting device is connected with the second knife rest, the second blade is fixed on the second knife rest, the knife edge of the second blade is pressed on the outer circular surface of the second liquid carrying roller in an adjustable mode, and a second liquid storage area is formed between the second scraper component and the second liquid carrying roller;

the first liquid carrying roller and the second liquid carrying roller are both steel or ceramic surface liquid carrying rollers, and the outer circular surface of the first liquid carrying roller and the outer circular surface of the second liquid carrying roller are both provided with concave parts or convex parts;

the first liquid carrying roller and the second liquid carrying roller have opposite running directions;

the liquid feeding device at least comprises a charging basket, a receiving groove and a pipeline, the first scraper component and the second scraper component are connected with the charging basket through the pipeline, the charging basket is arranged above or beside the double-sided coating and rolling device, and the receiving groove is arranged on the inner side of the rack and is positioned below or at two ends of the double-sided coating and rolling device.

Optionally, the first scraper assembly further comprises a first left baffle and a first right baffle, the first left baffle and the first right baffle are respectively located at two ends of the first liquid carrying roller and the first blade and are respectively arranged in a matched manner with two ends of the first liquid carrying roller and the first blade, and the first left baffle and the first right baffle, the first liquid carrying roller and the first blade form a first liquid storage area;

the second scraper component comprises a second left baffle and a second right baffle, the second left baffle and the second right baffle are respectively located at two ends of the second liquid carrying roller and the second blade and are respectively matched with two ends of the second liquid carrying roller and the second blade, and the second left baffle and the second right baffle form a second liquid storage area with the second liquid carrying roller and the second blade.

Optionally, the first tool rest and the second tool rest are provided with through holes along the axial direction of the first tool rest and the axial direction of the second tool rest respectively, the first tool rest and the second tool rest are provided with a plurality of discharge holes along the diameter direction of the first tool rest and the diameter direction of the second tool rest respectively, one ends of the discharge holes are connected with the through holes, the other ends of the discharge holes face the liquid storage area, and the through holes are connected with the liquid feeding device.

Optionally, the liquid feeding device further comprises at least one raw material barrel, a first pipeline connected between the raw material barrel and the receiving groove, a second pipeline connected between the charging barrel and the double-sided coating and rolling device, and a third pipeline connected between the receiving groove and the charging barrel;

the first pipeline is connected with a first pump, the second pipeline is connected with a second pump, and the third pipeline is connected with a third pump.

Optionally, the liquid feeding device includes at least four raw material barrels and at least four first pipelines connecting the raw material barrels and the raw material barrels, and each first pipeline is connected with a first pump.

Optionally, the micro-quantity liquid supply padder provided with the double-sided coating and rolling device further comprises a color detection control system, wherein the color detection control system comprises a spectrophotometer, a data processor, a data memory and a batching control system; the spectrophotometer, the data memory and the batching control system are all electrically connected with the data processor.

Optionally, the ultrasonic generator further comprises an ultrasonic oscillation device, wherein the ultrasonic oscillation device comprises an ultrasonic generator, a horn, a transducer and a vibrator;

the vibrator is arranged on the side wall of the material receiving groove or the material barrel, the amplitude transformer is connected with the ultrasonic generator, the amplitude transformer is connected with the energy converter, and the energy converter is connected with the vibrator; the ultrasonic frequency of the ultrasonic oscillation device is between 20-80KHz, and the input power of the ultrasonic oscillation device is between 0 and 5 kW.

Optionally, the device further comprises a second pressure device, the second pressure device comprises a bottom roller and a press roller, the bottom roller is fixed on the rack, the press roller is connected with the second pressure device, and the press roller is pressed with the bottom roller through the second pressure device.

Optionally, at least one ironing wheel is further arranged in front of the first liquid carrying roller, and the ironing wheel is rotatably connected to the frame.

Optionally, the first liquid carrying roller or/and the second liquid carrying roller or/and the bottom roller or/and the press roller is a double-layer liquid carrying roller, the double-layer liquid carrying roller comprises an outer layer, an inner layer and a shaft core, the outer layer is a thick-wall steel pipe, the inner layer is a thick-wall steel pipe or a round steel, the diameter of the cross section of the middle part of the inner layer is larger than that of the cross sections of the two end parts, the outer wall of the middle part of the inner layer is connected with the inner wall of the middle part of the outer layer, and the two end parts of the outer layer and the two end parts of the inner layer are connected in an abutting mode through check rings or seal rings; the inner layer is connected with the core, the surface of the outer layer is made of stainless steel or electroplated hard chromium steel or ceramic, concave parts or convex parts are arranged in the working area of the outer layer, and the concave parts or the convex parts form a pre-designed pattern on the surface of the outer layer.

According to the technical scheme, the embodiment of the invention has the following advantages:

in the embodiment, because the first liquid carrying roller and the second liquid carrying roller with the concave parts or the convex parts are adopted to carry out double-sided coating and rolling on the base material, the mesh size of the reticulate pattern is changed by selecting, so that the liquid carrying amount entering the base material can be reduced to the minimum according to needs, and the first liquid carrying roller and the second liquid carrying roller carry out mutual rolling on the cloth, the dye liquid can be effectively pressed into the inside of the tissue structure of the base material, the problem of core impermeability caused by the traditional rotary screen printing mode or the traditional double-sided coating is solved, the problem that the liquid carrying amount of the rolled cloth is high in the existing cloth padding mode, the dye migration problem in the follow-up high-temperature drying process is caused is well solved, the product quality is ensured, the technical problem of overhigh energy consumption in the follow-up drying process is effectively solved, and the energy conservation and environmental protection are facilitated.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic structural view of a micro-quantity liquid supply padder provided with a double-sided coating and rolling device in an embodiment of the invention;

FIG. 2 is a second schematic structural view of a micro-scale fluid delivery padder provided with a double-sided coating and rolling device according to an embodiment of the present invention;

FIG. 3 is a third schematic structural view of a micro-quantity liquid supply padder provided with a double-sided coating and rolling device in an embodiment of the present invention;

fig. 4 is an enlarged view of a connection relationship between a first blade and a first liquid-carrying roller in a micro-quantity liquid-feeding padder provided with a double-sided coating and rolling device according to an embodiment of the present invention;

FIG. 5 is a drawing showing the relationship between the first doctor assembly and the first liquid-carrying roller in a micro-mangle equipped with a double-sided coating and rolling apparatus according to an embodiment of the present invention;

illustration of the drawings: a frame 1; a first liquid-carrying roller 2; a second liquid-carrying roller 3; a first doctor assembly 4; a second doctor assembly 5; a first forward/backward adjusting device 6; a second forward/backward adjusting device 7; a first pressure device 8; a material receiving groove 9; a press roll 10; a second pressure device 11; a raw material barrel 12; a first pump 13; a first duct 14; a second pump 15; a second duct 16; a third pump 17; a third conduit 18; a charging basket 19; a through hole 20; a discharge hole 21;

a first blade 401; a first knife rest 402.

Detailed Description

The embodiment of the invention discloses a micro liquid supply padder provided with a double-sided coating and rolling device, which is used for solving the problems of dye migration and high energy consumption in the subsequent high-temperature drying process caused by high liquid carrying capacity of rolled cloth in the conventional cloth padding mode.

In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 5, a micro-quantity liquid supply padder provided with a double-sided coating and rolling device according to an embodiment of the present invention includes:

the device comprises a frame 1, a double-sided coating and rolling device, a liquid feeding device and a power device;

the rack 1 comprises a first bracket, a second bracket and a stroke adjusting device connected between the first bracket and the second bracket, wherein the second bracket is arranged on the first bracket, and can move relative to the first rack 1 through the stroke adjusting device;

the double-sided coating and rolling device at least comprises a first liquid carrying roller 2, a first scraper component 4, a second liquid carrying roller 3, a second scraper component 5 and a first pressure device 8;

the first liquid-carrying roller 2 and the first scraper assembly 4 are mounted on the first frame 1, the first scraper assembly 4 at least comprises a first knife rest 402, a first blade 401 and a first forward and backward adjusting device 6, one end of the first forward and backward adjusting device 6 is fixed on the first frame 1, the other end of the first forward and backward adjusting device is connected with the first knife rest 402, the first blade 401 is fixed on the first knife rest 402, the blade edge of the first blade 401 is adjustably pressed on the outer circular surface of the first liquid-carrying roller 2, and a first liquid storage area is formed between the first scraper assembly 4 and the first liquid-carrying roller 2;

the second liquid carrying roller 3 is mounted on the second frame 1, the second scraper component 5 is mounted on the second frame 1 or the first frame 1, the second scraper component 5 at least comprises a second knife rest, a second blade and a second advancing and retreating adjusting device 7, one end of the second advancing and retreating adjusting device 7 is fixed on the second frame 1 or the first frame 1, the other end of the second advancing and retreating adjusting device is connected with the second knife rest, the second blade is fixed on the second knife rest, the knife edge of the second blade is pressed on the outer circular surface of the second liquid carrying roller 3 in an adjustable mode, and a second liquid storage area is formed between the second scraper component 5 and the second liquid carrying roller 3;

the first liquid carrying roller 2 and the second liquid carrying roller 3 are both made of steel or ceramic or are provided with liquid carrying rollers with rubber-coated surfaces, and the outer circular surface of the first liquid carrying roller 2 and the outer circular surface of the second liquid carrying roller 3 are both provided with concave parts or convex parts;

the first liquid carrying roller 2 and the second liquid carrying roller 3 run in opposite directions; the working surface of the first liquid carrying roller 2 and the working surface of the second liquid carrying roller 3 are respectively contacted with the front surface and the back surface of the cloth;

the liquid feeding device at least comprises a charging basket 19, a material receiving groove 9 and a pipeline, the pipeline is connected between the first scraper component 4 or/and the second scraper component 5 and the charging basket 19, the charging basket 19 is arranged above or beside the double-sided coating and rolling device, and the material receiving groove 9 is arranged on the inner side of the rack 1 and is positioned below or at two ends of the double-sided coating and rolling device.

It should be noted that the blank cloth to be dyed after the pretreatment (desizing, oil removal, etc.) enters the padder in the embodiment from the inlet guide wheel, the working surface of the first liquid carrying roller 2 and the working surface of the second liquid carrying roller 3 are provided with concave parts which are similar to dots, preferably, the size of the dots is 80-120 meshes, the first blade 401 of the first scraper assembly 4 and the second blade of the second scraper assembly 5 are respectively pressed on the surface of the first liquid carrying roller 2 and the surface of the second liquid carrying roller 3, the dye liquid enters the first liquid storage area and the second liquid storage area through the liquid feeding device, when the first liquid carrying roller 2 and the second liquid carrying roller 3 are operated, the scrapers scrape the dye liquid outside the dots on the surface of the liquid carrying roller, only the dye liquid in the concave parts is left, the blank cloth passes between the first liquid carrying roller 2 and the second liquid carrying roller 3, and the dye liquid is pressed into the interior of the blank cloth due to the pressing action of the first liquid carrying roller 2 and the second liquid carrying roller 3, the padding process of micro-feeding liquid is completed along with the operation of the machine.

It should be noted that the final liquid carrying amount of the raw fabric mainly depends on the size and density of the concave parts (mesh points) on the surface of the liquid carrying roller, according to the common practice of the anilox roller, the mesh points are preferably 80-120 meshes, the mesh number is inversely proportional to the liquid carrying amount, the larger the mesh number is, the lower the liquid carrying amount is, and the size of the mesh number and the shape of the concave parts, such as diamond shape, circular shape and the like, need to be selected according to the actual situation in the actual production process.

In the embodiment, the base material is coated and rolled on two sides by the first liquid carrying roller 2 and the second liquid carrying roller 3 with the concave parts or the convex parts, the mesh size of the reticulate patterns is changed by selecting, so that the liquid carrying quantity entering the base material can be reduced to the minimum according to needs, the cloth is rolled by the first liquid carrying roller 2 and the second liquid carrying roller 3, the dye liquid can be effectively pressed into the tissue structure of the base material, the problem of core impermeability caused by a traditional rotary screen printing mode or a traditional double-sided coating mode is solved, the problem that the liquid carrying quantity of the cloth is high after the cloth is rolled in the traditional cloth padding mode is well solved, the problem of dye migration in the follow-up high-temperature drying process is caused, the product quality is ensured, the technical problem of overhigh energy consumption in the follow-up drying process is effectively solved, and the energy conservation and environmental protection are facilitated.

Furthermore, a dye liquor stirring device is further arranged in the charging bucket 19 or/and the receiving groove 9, the dye liquor stirring device is a fan-shaped or spiral stirring device, the dye liquor stirring device is connected with a driving device, and the driving device is a pneumatic motor or a hydraulic motor or a motor.

Further, the first forward/backward movement adjusting device 6 and the second forward/backward movement adjusting device 7 may be a worm gear, a lead screw, or a forward/backward movement adjusting device of an air pressure or oil pressure device, and are preferably worm gear adjusting devices as long as the purpose of adjusting the gap of the doctor assembly is achieved.

Further, the first tool post 402 and the second tool post may be a single-side tool post or a double-side tool post, and both sides of the double-side tool post are provided with blades, wherein one side of the double-side tool post plays a role in scraping off the redundant solution, and the other side of the double-side tool post plays a role in sealing the solution storage area.

Further, the first scraper assembly 4 further comprises a first left baffle and a first right baffle, the first left baffle and the first right baffle are respectively located at two ends of the first liquid carrying roller 2 and the first blade 401 and are respectively matched with two ends of the first liquid carrying roller 2 and the first blade 401, and the first left baffle and the first right baffle, the first liquid carrying roller 2 and the first blade 401 form a first liquid storage area;

the second scraper component 5 comprises a second left baffle and a second right baffle, the second left baffle and the second right baffle are respectively located at two ends of the second liquid carrying roller 3 and the second blade and are respectively matched with two ends of the second liquid carrying roller 3 and the second blade, and the second left baffle and the second right baffle form a second liquid storage area with the second liquid carrying roller 3 and the second blade.

Optionally, the first baffle assembly 4 and the second baffle assembly 5 are fixed at two ends of the blade and the liquid-carrying roller in a manner of air cylinder or spring or magnet adsorption, and play a role in sealing or blocking the dye liquid from flowing out from two ends of the blade and the liquid-carrying roller.

Further, the first tool rest 402 is provided with through holes 20 along the axial direction thereof and the second tool rest is provided with through holes 20 along the axial direction thereof, the first tool rest 402 is provided with a plurality of discharge holes 21 along the diameter direction thereof and the second tool rest is provided with a plurality of discharge holes 21 along the diameter direction thereof, one end of each discharge hole 21 is connected with the through hole 20, the other end of each discharge hole 21 is arranged towards the liquid storage area, and the through holes 20 are connected with the liquid feeding device.

It should be noted that first scraper subassembly 4 and second scraper subassembly 5 can be closed scraper subassembly, each group closed scraper device still includes a set of knife rest, upper and lower (or front and back) two sets of blades and two sets of clamp plates, forms a confined stock solution district between knife rest, two sets of blades, area liquid roller, the baffle, is provided with axial through-hole 20 at the axial direction center of knife rest, radially is provided with a plurality of discharge openings 21, the one end of discharge opening 21 with through-hole 20 is connected, the other end orientation the stock solution district sets up, for weaving dye liquor directly spouts to area liquid roller, still is provided with the baffle between discharge opening 21 and area liquid roller, through-hole 20 pass through the pipeline with it is connected to the liquid feeding device. Preferably, the lower blade is used as a liquid scraping blade during operation, and the upper blade is used for closing the liquid storage area.

Further, the liquid feeding device also comprises at least one raw material barrel 12, a first pipeline 14 connected between the raw material barrel 12 and the material receiving groove 9, a second pipeline 16 connected between the material barrel 19 and the double-sided coating and rolling device, and a third pipeline 18 connected between the material receiving groove 9 and the material barrel 19;

the first pipeline 14 is connected with a first pump 13, the second pipeline 16 is connected with a second pump 15, and the third pipeline 18 is connected with a third pump 17.

Optionally, the material receiving groove 9 is arranged on the inner side of the frame 1 and is located below the double-sided coating and rolling device, the bottom of the material receiving groove 9 is arranged in an inclined manner from left to right in the width direction of the first liquid carrying roller 2, the left side of the bottom of the material receiving groove 9 is higher than the right side of the bottom of the material receiving groove, dye liquor circulation is facilitated, and excessive dye liquor is not left in the bottom of the material receiving groove. And a discharge hole is arranged at the bottom of the right side, one end of the third pipeline 18 is connected with the discharge hole, and the other end of the third pipeline is connected with the charging bucket 19.

The tradition connects and is the level form setting in the left and right sides direction of silo 9's bottom, can cause the bottom that connects silo 9 like this to persist too much dye liquor, causes the dye liquor to deposit and the adhesion in the bottom that connects silo 9, is unfavorable for the continuous cycle stirring of dye liquor, through the design of the silo 9 that connects of slope form, the dye liquor circulation is smooth and easy, is difficult to deposit and the adhesion is in the bottom that connects silo 9.

Further, the liquid feeding device comprises at least four raw material barrels 12 and at least four first pipelines 14 connecting the raw material barrels 12 and the charging barrels 19, and a first pump 13 is connected to each first pipeline 14.

Further, the micro-quantity liquid supply padder provided with the double-sided coating and rolling device also comprises a color detection control system, wherein the color detection control system comprises a spectrophotometer, a data processor, a data memory and a batching control system; the spectrophotometer, the data memory and the batching control system are all electrically connected with the data processor.

The spectrophotometer is arranged behind the output end of the hydraulic padder or above or/and below the rear part of the subsequent heating and baking device and used for detecting the color of a product, comparing the color data in the data storage with the color data in the data processor and outputting an electronic signal to the batching control system, and the batching control system controls the flow of each first pump so as to control the color of the product.

It should be noted that the color of the finished product is detected by a spectrophotometer, digital information is formed, the detected color is subjected to color separation according to three primary colors by a data processor and a data memory and is compared with the color of a template, then a control data instruction is output, and the working state of each first valve (or/and the first pump 13) is controlled by an electromechanical control system, so that the purposes of automatic batching and automatic color control are achieved. Preferably, the color measuring and separating instrument, the data storage and operation system and the control system adopt a Datacolor color measuring and matching system.

Further, the ultrasonic vibration device comprises an ultrasonic generator, a horn, a transducer and a vibrator;

the vibrator is arranged on the side wall of the material receiving groove 9 or the material barrel 19, the amplitude transformer is connected with the ultrasonic generator, the amplitude transformer is connected with the energy converter, and the energy converter is connected with the vibrator; the ultrasonic frequency of the ultrasonic oscillation device is between 20-80KHz, and the input power of the ultrasonic oscillation device is between 0 and 5 kW.

It should be noted that the amplitude transformer amplifies or reduces the amplitude of the sound from the wave generator and transmits the amplified or reduced amplitude to the transducer, the piezoelectric ceramic in the transducer can convert the electric energy into the mechanical energy of vibration, and the vibrator transmits the vibration to the dye solution.

Further, the device comprises a second pressure device 11, wherein the second pressure device 11 comprises a bottom roller and a press roller 10, the bottom roller is fixed on the frame 1, the press roller 10 is connected with the second pressure device 11, and the press roller 10 and the bottom roller are pressed against each other through the second pressure device 11.

Further, at least one ironing wheel is arranged in front of the first liquid carrying roller 2, and the ironing wheel is rotatably connected to the frame 1.

Further, the first liquid carrying roller 2 or/and the second liquid carrying roller 3 or/and the bottom roller, and the press roller 10 are liquid carrying rollers of a double-layer structure, the liquid carrying rollers of the double-layer structure comprise an outer layer, an inner layer and a shaft core, the outer layer is a thick-wall steel pipe, the inner layer is a thick-wall steel pipe or a round steel, the diameter of the cross section of the middle part of the inner layer is larger than that of the cross section of the two end parts, the outer wall of the middle part of the inner layer is connected with the inner wall of the middle part of the outer layer, and the two end parts of the outer layer and the two end parts of the inner layer are connected in an abutting mode through check rings or; the inner layer is connected with the core, the outer layer is connected with the shaft core in an abutting mode through a check ring arranged at the end portion of the outer layer, the surface of the outer layer is made of stainless steel or electroplated hard chromium steel or ceramic or is provided with an encapsulated surface, silica gel is preferentially used for encapsulating, a working area of the encapsulated surface is provided with concave portions or convex portions, and the concave portions or the convex portions form a pre-designed pattern on the surface of the outer layer.

The central axes of the first liquid-carrying roller 2, the second liquid-carrying roller 3 and/or the bottom roller and the press roller 10 are through axes, the middle part of the central axes in the width direction is connected with the inner circle of the roller blank of the liquid-carrying roller in a hot fit or welding manner, the length of the connection is between one fourth of the length of the roller surface of the liquid-carrying roller and the length of the roller surface in the width direction of the roller surface of the liquid-carrying roller, and the connection length is preferably one third of the length of the roller surface.

Further, one or more of a tension control device, a spreading device, a static elimination device and the like are arranged at the inlet guide wheel and/or the outlet guide wheel, and the spreading device is one or more of an arc spreading device, an aluminum sheet type spreading device, a spiral spreading device and the like;

furthermore, in order to prevent the cloth from being wrinkled, a cloth unfolding device is arranged in front of an inlet of the pressing device, and the unfolding device is an arc-shaped unfolding roller, a spiral unfolding roller, an aluminum sheet type unfolding roller or the like.

Furthermore, in order to adjust and control the running speed, a tension detection and control device is arranged at an outlet (or a subsequent station) of the rolling device, the tension detection and control device is a swing arm type tension controller or a pressure sensor, and the rotating speed of the rolling device is controlled by detecting the tension condition of the cloth surface.

As an extension of practical application, the padder in this embodiment can be used for not only performing micro-feeding hydraulic rolling on cloth, but also coating operation of functional coating, and only needs to change a dye solution into a functional coating solution, such as a softening agent, a stiffening resin, a mildew preventive, a color fixing agent, an alkaline agent, an oxidizing agent, and the like, and the production operation process is applied as in the foregoing example.

While the micro-feeding padder provided with the double-sided coating and rolling device of the present invention has been described in detail, those skilled in the art will appreciate that the embodiments and applications of the invention are not limited to the above description.

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