Automatic press fitting tool for rotor clamp spring
阅读说明:本技术 一种转子卡簧自动压装工装 (Automatic press fitting tool for rotor clamp spring ) 是由 陈茂武 周建华 于 2019-10-29 设计创作,主要内容包括:本发明公开了一种转子卡簧自动压装工装,包括基板、转子轴托、固定座、填料装置、驱动气缸、与驱动气缸活塞杆端部固定的卡簧刀以及控制装置;固定座上固定有转动架,转动架上表面开设有与电机转子轴嵌合的嵌合槽;填料装置包括固定于固定座上的容料块以及用于安装卡簧的安装轨道,容料块内开设有存料槽,安装轨道倾斜设置,且卡簧刀靠近容料块的侧壁上设有与存料槽开口对齐的推簧槽;安装轨道上套设有重力压块,重力压块位于安装轨道上的卡簧上侧并与卡簧相抵;控制装置包括控制电箱以及控制按钮。本发明具有以下效果:该转子卡簧自动压装工装无需人工安装卡簧,装配效率高,且安装过程稳定,有利于减小卡簧安装过程中对电机转子的磨损。(The invention discloses an automatic press-fitting tool for a rotor clamp spring, which comprises a substrate, a rotor shaft support, a fixed seat, a filling device, a driving cylinder, a clamp spring knife fixed with the end part of a piston rod of the driving cylinder and a control device, wherein the rotor shaft support is arranged on the substrate; a rotating frame is fixed on the fixed seat, and an embedded groove embedded with the motor rotor shaft is formed in the upper surface of the rotating frame; the filling device comprises a material containing block fixed on the fixed seat and an installation track used for installing a clamp spring, a material storage groove is formed in the material containing block, the installation track is obliquely arranged, and a spring pushing groove aligned with an opening of the material storage groove is formed in the side wall, close to the material containing block, of the clamp spring knife; the mounting rail is sleeved with a gravity pressing block, and the gravity pressing block is positioned on the upper side of the snap spring on the mounting rail and abuts against the snap spring; the control device comprises a control electric box and a control button. The invention has the following effects: this automatic pressure equipment frock of rotor jump ring need not artifical installation jump ring, and assembly efficiency is high, and the installation is stable, is favorable to reducing the wearing and tearing to electric motor rotor in the jump ring installation.)
1. The utility model provides an automatic pressure equipment frock of rotor jump ring, characterized by: the device comprises a horizontally arranged substrate (1), a rotor shaft support (2) fixed on the substrate (1), a fixed seat (3) fixed on the substrate (1), a packing device (4) arranged on the fixed seat (3), a driving cylinder (5) fixed on the substrate (1), a clamp spring knife (6) fixed with the end part of a piston rod of the driving cylinder (5) and a control device (7) arranged on the substrate (1) and used for starting the driving cylinder (5); a rotating frame (31) is fixed on the fixed seat (3), and a tabling groove (32) which is tabled with a motor rotor shaft is arranged on the upper surface of the rotating frame (31); the filling device (4) comprises a material containing block (41) fixed on the fixed seat (3) and a mounting rail (42) which is fixed with the material containing block (41) and used for mounting a clamp spring, a material storage groove (411) which penetrates through the material containing block (41) and used for storing the clamp spring is formed in the material containing block (41), the mounting rail (42) is obliquely arranged, and the lower end of the mounting rail is aligned with an opening of the material storage groove (411); the clamp spring knife (6) is arranged on one side, away from the mounting rail (42), of the material containing block (41) and attached to the material containing block (41), and a spring pushing groove (61) aligned with the opening of the material storage groove (411) is formed in the side wall, close to the material containing block (41), of the clamp spring knife (6); the mounting rail (42) is sleeved with a gravity pressing block (43) which is in sliding connection with the mounting rail (42), and the gravity pressing block (43) is located on the upper side of the clamp spring on the mounting rail (42) and abuts against the clamp spring; the control device comprises a control electric box (71) which is fixed on the substrate (1) and is electrically connected with the driving cylinder (5) and a control button (72) which is fixed on the substrate (1) and is electrically connected with the control electric box (71).
2. The automatic press fitting tool for the rotor clamp spring as claimed in claim 1, is characterized in that: the rotor shaft support (2) is U-shaped, a first mounting groove (21) and a second mounting groove (22) are respectively formed in the upper surfaces of two ends, far away from the rotating frame (31), of the rotor shaft support (2) and close to the rotating frame (31), a pressing block (24) is fixed to the upper surface of one end, far away from the rotating frame (31), of the rotor shaft support (2), a limiting rod (23) which penetrates through the first mounting groove (21) and abuts against one end, far away from the rotating frame (31), of the rotor shaft is arranged on the rotor shaft support (2), and an adjusting bolt (25) with a tip vertically penetrating through the upper surface of the pressing block (24) and abutting against the top of the limiting rod (23) is arranged on the pressing block (24).
3. The automatic press fitting tool for the rotor clamp spring as claimed in claim 2, is characterized in that: a protection frame (81) arranged on one side, far away from the clamp spring knife (6), of the rotor shaft is arranged on the fixing seat (3), a protection support tube (82) sleeved on the rotor shaft is fixed to the top of the protection frame (81), the protection support tube (82) is a conical tube, the end, with a larger opening, of the protection support tube (82) is far away from the mounting position of the clamp spring on the rotor shaft, and the end, with a smaller opening, of the protection support tube (82) is arranged at the mounting position of the clamp spring on the rotor shaft; the protective supporting tube (82) is aligned with the clamp spring knife (6) in the axial direction of the rotor shaft.
4. The automatic press fitting tool for the rotor clamp spring as claimed in claim 3, is characterized in that: the protective frame (81) is connected with the upper surface of the fixed seat (3) in a sliding manner, and the sliding direction of the protective frame (81) is parallel to the axial direction of the rotor shaft; the fixed seat (3) is also provided with an adjusting part (83) for adjusting the movement of the protective frame (81), the adjusting part (83) comprises a first adjusting block (831) fixed on the fixed seat (3), a second adjusting block (832) fixed on the fixed seat (3), an adjusting screw rod (833) which is rotatably connected between the first adjusting block (831) and the second adjusting block (832) and one end of which penetrates out of the second adjusting block (832), and an adjusting cap (834) fixed on one end of the adjusting screw rod (833) close to the second adjusting block (832), the second adjusting block (832) and the first adjusting block (831) are respectively arranged at two sides of the protective frame (81), the axis of the adjusting screw rod (833) is parallel to the axis of the rotor shaft, and the adjusting screw rod (833) penetrates through the protective frame (81) and is in threaded connection with the protective frame.
5. The automatic press fitting tool for the rotor clamp spring as claimed in claim 4, is characterized in that: one side of the protection support tube (82) close to the clamp spring knife (6) is provided with a deformation notch (821) extending along the axis of the protection support tube (82), the protection support tube (82) is made of copper, and the wall thickness of the protection support tube (82) is 3 mm.
6. The automatic press fitting tool for the rotor clamp spring as claimed in claim 5, is characterized in that: a gradual change ring (822) is fixed on the end face of the smaller opening of the protection support pipe (82), and the conical surface of the gradual change ring (822) is respectively connected with the surface of the outer wall of the protection support pipe (82) and the cylindrical surface of the rotor shaft.
7. The automatic press fitting tool for the rotor clamp spring as claimed in claim 6, is characterized in that: and a gradual change gap (823) aligned with the deformation gap (821) is formed in the gradual change ring (822).
8. The automatic press fitting tool for the rotor clamp spring as claimed in claim 6, is characterized in that: the included angle between the conical surface of the gradual change ring (822) and the axis of the rotor shaft is larger than that between the outer wall of the protection supporting pipe (82) and the axis of the rotor shaft.
Technical Field
The invention relates to the field of motor assembly, in particular to an automatic press-fitting tool for a rotor clamp spring.
Background
The motor is a power equipment for converting electric energy into mechanical energy, and it utilizes the electrified coil (i.e. stator winding) to produce rotating magnetic field and act on the rotor (such as squirrel-cage closed aluminium frame) to form magnetoelectric power rotating torque so as to drive motor shaft to rotate. The motor has the advantages of high working efficiency, no smoke dust and smell, no environmental pollution, low noise, convenient use and control, capability of meeting various operation requirements, and wide application in the aspects of industrial and agricultural production, transportation, national defense, commercial and household appliances, medical electrical equipment and the like. The motors have various varieties and different functions so as to meet various different use requirements. According to the ISO standard, the rotating body supported by the bearings is called a rotor, which is mostly a main rotating part in power machines and working machines. The rotor of the motor is a rotating part in the motor, and generally consists of an iron core wound with coils, a slip ring, a fan blade and the like. The motor rotor usually needs a snap spring sleeved on a bearing on a rotor shaft for positioning. In the assembly process of motor, assemble the jump ring on the rotor shaft by the manual work usually, higher to operating personnel's requirement, and assembly efficiency is not high, and in addition, the assembly precision of manual installation receives assembly workman's technical experience influence, causes motor rotor's wearing and tearing easily.
Therefore, an automatic press-fitting tool for the rotor clamp spring is needed urgently, the clamp spring does not need to be installed manually, the assembling efficiency is high, the installation process is stable, and the abrasion to the motor rotor in the clamp spring installation process is reduced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the automatic press-fitting tool for the rotor clamp spring, the automatic press-fitting tool for the rotor clamp spring does not need to manually install the clamp spring, is high in assembly efficiency and stable in installation process, and is beneficial to reducing the abrasion of the motor rotor in the clamp spring installation process.
The technical purpose of the invention is realized by the following technical scheme:
a rotor clamp spring automatic press-fitting tool comprises a horizontally arranged substrate, a rotor shaft support fixed on the substrate, a fixed seat fixed on the substrate, a packing device arranged on the fixed seat, a driving cylinder fixed on the substrate, a clamp spring knife fixed with the end part of a piston rod of the driving cylinder, and a control device arranged on the substrate and used for starting the driving cylinder; a rotating frame is fixed on the fixed seat, and an embedded groove embedded with the motor rotor shaft is formed in the upper surface of the rotating frame; the packing device comprises a material containing block fixed on the fixed seat and an installation track fixed with the material containing block and used for installing a clamp spring, wherein a material storage groove which penetrates through the material containing block and is used for storing the clamp spring is formed in the material containing block, the installation track is obliquely arranged, and the lower end of the installation track is aligned with the opening of the material storage groove; the clamp spring knife is arranged on one side of the material containing block, which is far away from the mounting rail, and is attached to the material containing block, and a spring pushing groove aligned with the opening of the material storage groove is formed in the side wall, which is close to the material containing block, of the clamp spring knife; the mounting rail is sleeved with a gravity pressing block which is in sliding connection with the mounting rail, and the gravity pressing block is located on the upper side of the clamp spring on the mounting rail and abuts against the clamp spring; the control device comprises a control electric box which is fixed on the substrate and is electrically connected with the driving cylinder and a control button which is fixed on the substrate and is electrically connected with the control electric box.
By adopting the technical scheme, when the clamp spring on the motor rotor is assembled, the motor rotor is arranged between the rotor shaft support and the rotating frame, and two ends of the rotor shaft are respectively arranged on the rotor shaft support and the rotating frame; in above-mentioned installation, only need operating personnel to place electric motor rotor and press control button, operation process is simple, and assembly efficiency is high, and for the mode of manual installation jump ring, this installation is stable, is favorable to reducing the wearing and tearing to electric motor rotor in the jump ring installation.
The invention is further set that the rotor shaft support is U-shaped, the upper surfaces of two ends of the rotor shaft support, far away from the rotating frame, close to the rotating frame are respectively provided with a first mounting groove and a second mounting groove, the upper surface of one end of the rotor shaft support, far away from the rotating frame, is fixedly provided with a compression block, the rotor shaft support is provided with a limit rod penetrating through the first mounting groove and abutting against one end of the rotor shaft, far away from the rotating frame, and the compression block is provided with an adjusting bolt, the end part of the adjusting bolt vertically penetrates through the upper surface of the compression block and abuts against the top of the limit rod.
Through adopting above-mentioned technical scheme, when operating personnel placed the electric motor rotor of the same specification, only need operating personnel to keep away from the rotor shaft the one end of rotating turret and spacing stick counterbalance can confirm the position of placing of rotor shaft, convenient and fast, and when installing different specification and dimension's electric motor rotor, loosen adjusting bolt soon, then remove spacing stick, can adjust the position of spacing stick at the adjusting bolt of screwing, and then adjust the position of placing of rotor shaft.
The invention is further arranged in such a way that a protection frame arranged on one side of the rotor shaft, which is far away from the circlip knife, is arranged on the fixed seat, a protection support tube sleeved on the rotor shaft is fixed at the top of the protection frame, the protection support tube is a conical tube, the end, with a larger opening, of the protection support tube is far away from the installation position of the circlip on the rotor shaft, and the end, with a smaller opening, of the protection support tube is arranged at the installation position of the circlip on the rotor shaft; the protection trusteeship is aligned with the clamp spring knife in the axial direction of the rotor shaft.
Through adopting above-mentioned technical scheme, when driving actuating cylinder and starting, its piston rod drives the jump ring sword and removes towards the rotor shaft, make the jump ring that pushes away the spring inslot remove towards the rotor shaft, until the jump ring nestification is on the epaxial protection trusteeship of rotor, the jump ring is opened this moment, then the jump ring removes along the position department of the toper outer wall of protection trusteeship towards the rotor shaft installation jump ring under its self contraction action, until the jump ring cover is located in the axis of rotation, thereby the installation of jump ring has been accomplished, directly inlay with the jump ring and locate the epaxial process of rotor and compare, the extrusion friction of jump ring and rotor shaft face of cylinder has been avoided in this process, be favorable to reducing the wearing and tearing of rotor.
The invention is further provided that the protective frame is connected with the upper surface of the fixed seat in a sliding way, and the sliding direction of the protective frame is parallel to the axial direction of the rotor shaft; still be equipped with on the fixing base and be used for adjusting the regulating part that the protection frame removed, the regulating part is including being fixed in first regulating block on the fixing base, be fixed in the second regulating block on the fixing base, rotate connect in first regulating block with between the second regulating block and one end wear out the accommodate the lead screw of second regulating block and be fixed in accommodate the lead screw and be close to the adjusting cap of one of second regulating block, the second regulating block with first regulating block set up respectively in protection frame both sides, accommodate the lead screw's axis is parallel with the axis of rotor shaft, just accommodate the lead screw runs through protection frame and threaded connection with it.
Through adopting above-mentioned technical scheme, when the rotor shaft of installation different specifications, the position of installation jump ring is different on it, and operating personnel rotates the regulation cap this moment for accommodate the lead screw rotates, thereby makes the protection frame of threaded connection with it remove along the direction of rotor shaft, has adjusted the position that the protection trusteeship is in the rotor shaft, thereby makes the protection trusteeship adapt to the rotor shaft of different specifications.
The invention is further provided that one side of the protection support tube close to the clamp spring knife is provided with a deformation notch extending along the axis of the protection support tube, the protection support tube is made of copper, and the thickness of the tube wall of the protection support tube is 3 mm.
Through adopting above-mentioned technical scheme, the setting of deformation breach, including the restriction of protection trusteeship tube wall thickness for operating personnel struts the protection trusteeship easily, makes things convenient for operating personnel to place the rotor shaft and will protect to trusteeship the cover and locate on the rotor shaft.
The invention is further provided that a gradual change ring is fixed on the end surface of the smaller opening of the protection support tube, and the conical surface of the gradual change ring is respectively connected with the surface of the outer wall of the protection support tube and the cylindrical surface of the rotor shaft.
Through adopting above-mentioned technical scheme, when the jump ring nestification is on the protection trusteeship, the jump ring moves along the outer wall of protection trusteeship under its self shrink effect, and finally the jump ring slides and nests on the rotor shaft through gradual change circle, and gradual change circle makes the jump ring slide gradually and with the rotor shaft contact, and indirect nestification is on the rotor shaft to reduced the jump ring shrink and deformed the impact to rotor shaft face of cylinder, reduced the wearing and tearing of jump ring to rotor shaft face of cylinder.
The invention is further provided that the gradual change ring is provided with a gradual change gap aligned with the deformation gap.
By adopting the technical scheme, the gradual change ring deforms along with the deformation of the protection support pipe due to the arrangement of the gradual change notch.
The invention is further provided that the included angle between the tapered surface of the gradual change ring and the axis of the rotor shaft is larger than the included angle between the outer wall of the protection supporting tube and the axis of the rotor shaft.
Through adopting above-mentioned technical scheme, the contained angle of gradual change circle conical surface and rotor shaft axis is greater than the contained angle of protection trusteeship outer wall and rotor shaft for the conflict effect of gradual change circle conical surface to the jump ring is less than the conflict effect of protection trusteeship to the jump ring, makes the jump ring slide to the rotor shaft more easily on.
In conclusion, the beneficial technical effects of the invention are as follows:
when assembling the snap spring on the motor rotor, the motor rotor is arranged between the rotor shaft support and the rotating frame, the two ends of the rotor shaft are respectively arranged on the rotor shaft support and the rotating frame, then an operator presses the control button, the control electronic box sends a driving signal to the driving air cylinder, a piston rod of the driving air cylinder moves towards the rotor shaft, so that the snap spring knife drives the snap spring in the spring pushing groove to move towards the rotor shaft, the snap spring is embedded on the rotor shaft, when the snap spring knife is reset, the spring pushing groove is aligned with the material storage groove, at the moment, the gravity press block moves downwards along the installation track under the action of the gravity press block, the snap spring on the installation track is driven to move towards the material storage groove, the snap spring closest to the snap spring knife in the material storage groove is pressed into the spring pushing groove, the step of manually installing the snap spring in the spring pushing groove is avoided, and the installation process, the operation process is simple, the assembly efficiency is high, and compared with a mode of manually installing the clamp spring, the installation process is stable, and the abrasion of the clamp spring to the motor rotor in the installation process is favorably reduced;
when the driving cylinder is started, the piston rod of the driving cylinder drives the clamp spring cutter to move towards the rotor shaft, so that the clamp spring in the spring pushing groove moves towards the rotor shaft until the clamp spring is nested on the protective support tube on the rotor shaft, the clamp spring is opened at the moment, then the clamp spring moves towards the position of the rotor shaft where the clamp spring is installed along the conical outer wall of the protective support tube under the action of self contraction until the clamp spring is sleeved on the rotating shaft, and therefore the installation of the clamp spring is completed, compared with the process that the clamp spring is directly embedded on the rotor shaft, the process avoids the extrusion friction between the cylindrical surface and the rotor shaft, and is beneficial to reducing the abrasion of the rotor shaft in the process of;
when the rotor shafts of different specifications are installed, the positions of the clamp springs are different, the adjusting cap is rotated by an operator at the moment, the adjusting screw rod rotates, the protecting frame in threaded connection with the adjusting screw rod moves in the direction of the rotor shafts, the position of the protecting support tube on the rotor shafts is adjusted, and the protecting support tube is adapted to the rotor shafts of different specifications.
Drawings
FIG. 1 is a schematic view of the overall structure of the embodiment;
FIG. 2 is a schematic view of the structure of a piece of material;
FIG. 3 is a schematic view of the guard structure;
FIG. 4 is a schematic structural view of a circlip knife;
fig. 5 is an enlarged schematic view at a in fig. 3.
In the figure: 1. a substrate; 2. a rotor shaft support; 21. a first mounting groove; 22. a second mounting groove; 23. a limiting rod; 24. a compression block; 25. adjusting the bolt; 3. a fixed seat; 31. a rotating frame; 32. a fitting groove; 33. adjusting a waist hole; 34. fixing the bolt; 35. a sliding groove; 36. a sliding block; 4. a packing device; 41. a material containing block; 411. a material storage groove; 412. a positioning bar; 413. a guide block; 414. a guide groove; 42. installing a track; 421. a card slot; 422. a connecting frame; 43. gravity briquetting; 5. a driving cylinder; 51. a mounting frame; 6. a circlip knife; 61. a spring pushing groove; 62. a through groove; 71. controlling an electric box; 72. a control button; 8. a guard; 81. a protective frame; 811. a reinforcing plate; 82. a protection hosting pipe; 821. deforming the notch; 822. a gradual change ring; 823. a gradual gap; 83. an adjustment section; 831. a first regulating block; 832. a second regulating block; 833. adjusting the screw rod; 834. and adjusting the cap.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, an automatic press-fitting tool for a rotor clamp spring comprises a substrate 1, a rotor shaft support 2, a fixing
As shown in fig. 1, the rotor shaft holder 2 is U-shaped, and the cross section thereof is rectangular, and two ends of the rotor shaft holder 2 are vertically upward. Rotor shaft holds in palm 2 bottom surface and 1 upper surface of base plate fixed, and rotor shaft holds in the palm 2 both ends upper surfaces and has seted up first mounting
As shown in fig. 1, the filling device 4 includes a
As shown in fig. 1, the driving
As shown in fig. 1, the control device includes a control
As shown in fig. 1 and 3, the protection device 8 includes a
As shown in fig. 5, the adjusting portion 83 includes a
In the embodiment, when the motor is used, an operator sets the motor rotor on the rotor shaft holder 2 and the
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
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