阅读说明：本技术 一种用于带管腔的压力测量系统的校准装置 (Calibration device for pressure measurement system with tube cavity ) 是由 李博 杨军 张鹤宇 尹肖 于 2019-11-27 设计创作，主要内容包括：本发明涉及一种用于带管腔的压力测量系统的校准装置,属于计量测试领域。本发明带管腔的压力测量系统的校准装置包含：压力控制器、温度加热与控制装置、带管腔的压力测量系统、压力容腔、信号发生器、功率放大器、电声换能器、标准传感器组成。本发明通过电声换能器作为压力激励源,其体征在于利用电声转换原理在密闭压力容腔内推动压力介质产生动态压力,产生的压力重复性高、稳定性高、频率分辨率高。本发明还可通过温度加热与控制装置模拟带管腔的压力测量系统实际工作环境,在环境温度与压力的共同作用下进行校准,方法简单可靠,性能可控性方面显著提高,适合于带管腔的压力测量系统的动态压力校准与模拟试验。(The invention relates to a calibrating device for a pressure measuring system with a pipe cavity, and belongs to the field of metering test. The calibration device for a pressure measurement system with a lumen according to the present invention comprises: the device comprises a pressure controller, a temperature heating and controlling device, a pressure measuring system with a tube cavity, a pressure containing cavity, a signal generator, a power amplifier, an electroacoustic transducer and a standard sensor. The electro-acoustic transducer is used as a pressure excitation source, the physical sign of the electro-acoustic transducer is that the electro-acoustic conversion principle is utilized to push a pressure medium in a closed pressure cavity to generate dynamic pressure, and the generated pressure has high repeatability, high stability and high frequency resolution. The invention can also simulate the actual working environment of the pressure measurement system with the tube cavity through the temperature heating and control device, and carry out calibration under the combined action of the ambient temperature and the ambient pressure, the method is simple and reliable, the performance controllability is obviously improved, and the method is suitable for dynamic pressure calibration and simulation tests of the pressure measurement system with the tube cavity.)

1. A calibration device for a lumened pressure measurement system, characterized by: the method comprises the following steps: the device comprises a pressure controller (1), a temperature heating and controlling device (2), a pressure measuring system (3) with a tube cavity, a pressure containing cavity (4), a signal generator (5), a power amplifier (6), an electroacoustic transducer (7) and a standard sensor (8);

the bottom of the pressure cavity (4) is fixedly provided with an electroacoustic transducer (7), and the top is connected with a pressure measurement system (3) with a pipe cavity and a standard sensor (8); the pressure controller (1) is connected with an air source and is used for stabilizing flow and controlling pressure, and stable pressure is input into the pressure cavity (4) to realize adjustability of static pressure;

the temperature heating and controlling device (2) is wound outside the pressure measuring system (3) with the pipe cavity and used for heating and controlling the temperature of the pressure measuring system (3) with the pipe cavity inside, so that the adjustability of the temperature environment is realized;

the electric signal generated by the signal generator (5) is amplified by the power amplifier (6) and then is output to the electroacoustic transducer (7), so that the electroacoustic transducer generates (7) vibration;

the electroacoustic transducer (7) pushes a closed pressure medium in the pressure cavity (4) to generate dynamic pressure with different frequencies;

the reference sensor (8) obtains a dynamic pressure signal for calibrating the lumened pressure measurement system (3).

2. A calibration device for a lumened pressure measurement system according to claim 1, wherein: the temperature heating and controlling device (2) is of a hollow cylindrical structure; the heating principle of the temperature heating and control device (2) is current heat effect or electromagnetic induction type heating, and the temperature control mode is temperature generated by thermocouple temperature measurement feedback adjustment.

3. A calibration device for a lumened pressure measurement system according to claim 1, wherein: the pressure measurement system (3) with the pipe cavity comprises a probe type pressure sensor, a pressure system externally connected with a pressure guiding pipe and a pressure measurement system with a cavity at the front end of a pressure sensing surface of the pressure sensor.

4. A calibration device for a lumened pressure measurement system according to claim 1, wherein: the pressure cavity (4) is of a cylindrical structure and is in a closed pressure environment.

5. A calibration device for a lumened pressure measurement system according to claim 1, wherein: the temperature heating and controlling device (2) comprises a heating wire, a tube cavity structure, a temperature controller and a thermocouple; the electric heating wire is wound outside the tube cavity structure; the temperature controller and the thermocouple are used for setting a heating temperature value and carrying out feedback regulation to enable the pressure measurement system (3) with the tube cavity to be in a stable temperature environment.

6. Method for calibrating a luminal pressure measurement system using a calibration device according to any of claims 1 to 4, wherein: the pressure measurement system (3) with the pipe cavity and the pressure sensing end of the standard sensor (8) are arranged on the pressure containing cavity (4) in a flush mode, an air source is opened, the static pressure in the pressure containing cavity (4) is set through the pressure controller (1), all valves are closed after the preset value is reached, and dynamic calibration can be conducted under the environment with the set static pressure; the temperature heating and control device (2) is wrapped and arranged on a pressure measurement system (3) with a tube cavity to be heated, and calibration is started after a preset value is reached; turning on a signal generator (5) and a power amplifier (6), adjusting the frequency and voltage of the signal, and starting to generate a set dynamic pressure signal by an electroacoustic transducer (7); dynamic pressure signals measured by the standard sensor (8) and voltage signals output by the pressure measurement system (3) with the tube cavity are collected, and the dynamic calibration process of the pressure measurement system (3) with the tube cavity under the static pressure and temperature simulation environment can be realized through calculation.

Technical Field

The invention relates to a calibrating device for a pressure measuring system with a pipe cavity, and belongs to the field of metering test.

Background

The pressure measurement system with a lumen is used in a case where pressure cannot be directly measured due to influence of temperature, structure, and the like, and generally includes: a pressure measuring system with a lumen type at the pressure sensing front end, such as a pressure probe, a pressure sensing part, a sensor with a pressure guiding tube type, and the like. The lumen structure reduces the dynamic response of the pressure measurement system, while the prior art calibration devices typically also contain a chamber, and the lumen and pressure generator chamber can produce a coupling effect that can affect the calibration result. At present, a pressure measurement system with a pipe cavity is not provided with a special calibration device, the pressure measurement system with the pipe cavity is mainly calibrated by adopting an inlet and outlet modulation type sine pressure calibration device, the calibration of sine pressure is realized by periodically changing air flows at an inlet and an outlet of an air chamber through a motor driving a rotary valve, and the problems of low stability of generated sine pressure, poor repeatability of amplitude, low resolution of sine frequency and the like of the existing calibration mode exist, and the calibration under a high-temperature environment and set static pressure cannot be realized.

Disclosure of Invention

The object of the present invention is to provide a calibration device for a pressure measurement system with a lumen; the device installs electroacoustic transducer in pressure chamber, pressure chamber can realize totally enclosed, electroacoustic transducer can carry out work under the static pressure environment of settlement, utilize electroacoustic transduction principle can produce accurate and stable high resolution sine pressure, adopt temperature heating and controlling means to take the pressure measurement system of lumen to heat, the simulation temperature environment, reach and test under high temperature environment and settlement static pressure simultaneously, can promote the objectivity of taking the pressure measurement system test of lumen and calibration, objectively accurately appraise the dynamic behavior of the pressure measurement system of lumen, with the demand that satisfies the dynamic pressure calibration of more and more pipelines, lumen, probe-type pressure sensor etc..

The purpose of the invention is realized by the following technical scheme.

A calibration device for a lumened pressure measurement system, comprising: the device comprises a pressure controller (1), a temperature heating and controlling device (2), a pressure measuring system (3) with a tube cavity, a pressure containing cavity (4), a signal generator (5), a power amplifier (6), an electroacoustic transducer (7) and a standard sensor (8).

The bottom of the pressure chamber (4) is fixedly provided with an electroacoustic transducer (7), and the top is connected with a pressure measurement system (3) with a pipe cavity and a standard sensor (8). The pressure controller (1) is connected with an air source and used for stabilizing flow and controlling pressure, and stable pressure is input into the pressure containing cavity (4) to realize adjustability of static pressure.

The temperature heating and controlling device (2) is wound outside the pressure measuring system (3) with the tube cavity and is used for heating and controlling the temperature of the pressure measuring system (3) with the tube cavity inside, so that the adjustability of the temperature environment is realized.

The electric signal generated by the signal generator (5) is amplified by the power amplifier (6) and then output to the electroacoustic transducer (7), so that the electroacoustic transducer generates (7) vibration.

The electroacoustic transducer (7) pushes the closed pressure medium in the pressure cavity (4) to generate dynamic pressure with different frequencies.

The reference sensor (8) obtains a dynamic pressure signal for calibrating the lumened pressure measurement system (3).

The temperature heating and controlling device (2) is of a hollow cylindrical structure. The heating principle of the temperature heating and control device (2) is current heat effect or electromagnetic induction type heating, and the temperature control mode is temperature generated by thermocouple temperature measurement feedback adjustment.

The pressure measurement system (3) with the pipe cavity comprises a probe type pressure sensor, a pressure system externally connected with a pressure guiding pipe and a pressure measurement system with a cavity at the front end of a pressure sensing surface of the pressure sensor.

The pressure cavity (4) is of a cylindrical structure and is in a closed pressure environment.

The electroacoustic transducer (7) has the main function that the closed pressure medium in the pressure cavity (4) is pushed to generate dynamic pressure, and different excitation signals can generate pressure with different frequencies.

The electric signal comprises a sine wave, a square wave, a pulse or an arbitrary waveform signal.

The temperature heating and controlling device (2) comprises a heating wire, a tube cavity structure, a temperature controller and a thermocouple; the electric heating wire is wound outside the tube cavity structure; the temperature controller and the thermocouple are used for setting a heating temperature value and carrying out feedback regulation to enable the pressure measurement system (3) with the tube cavity to be in a stable temperature environment.

Advantageous effects

1. The calibrating device for the pressure measuring system with the tube cavity, disclosed by the invention, can control the generated pressure and pressure waveform in a current control mode by utilizing the electro-acoustic conversion principle, so as to achieve the purposes of strong operation controllability and high measurement repeatability; the dynamic pressure calibration method and the device solve the requirement of dynamic pressure calibration of pipelines, tube cavities, probe type pressure sensors and the like.

2. According to the calibrating device for the pressure measuring system with the tube cavity, the electroacoustic transducer is used as an excitation source, so that the low resolution of frequency output and the quick dynamic response can be realized;

3. the calibrating device for the pressure measuring system with the tube cavity can generate a set static pressure environment and a set temperature environment for the pressure measuring system with the tube cavity, simulate the field use condition and enable the calibrating result to be more accurate;

4. the calibrating device for the pressure measuring system with the pipe cavity is simple and stable in structure and beneficial to later maintenance and replacement.

Drawings

FIG. 1 is a schematic diagram of the structure of an apparatus according to an embodiment of the present invention;

the device comprises a pressure controller 1, a temperature heating and controlling device 2, a pressure measuring system 3 with a pipe cavity, a pressure containing cavity 4, a signal generator 5, a power amplifier 6, an electroacoustic transducer 7 and a standard sensor 8.

FIG. 2 is a schematic diagram of a heating and temperature control configuration according to an embodiment of the present invention;

wherein, a-electric heating wire, b-lumen structure, c-temperature controller, d-thermocouple.

FIG. 3 is a graph of the output response of a pressure measurement system with lumens at different static pressures;

FIG. 4 is a graph of the output response of a pressure measurement system with lumens under different temperature environments;

FIG. 5 is a comparison of different devices and theoretical calculation results under the same conditions.

Detailed Description

The following describes embodiments of the present invention in detail with reference to the accompanying drawings, and the embodiments are based on the technical solutions of the present invention and provide detailed implementation manners and specific operation procedures.

In this embodiment, a schematic structural diagram of a calibration device for a pressure measurement system with a lumen is shown in fig. 1, and the calibration device includes a pressure controller (1), a temperature heating and control device (2), a pressure measurement system with a lumen (3), a pressure chamber (4), a signal generator (5), a power amplifier (6), an electroacoustic transducer (7), and a standard sensor (8).

The pressure controller (1) is connected with an air source, stabilizes the flow and controls the pressure, and inputs the stable pressure into the pressure cavity (4) to generate a stable static pressure environment.

The bottom of the pressure cavity (4) is fixedly provided with an electroacoustic transducer (7), the top of the pressure cavity is connected with a pressure measurement system (3) with a pipe cavity, and the length of the pipe cavity is 30 cm.

The temperature heating and controlling device (2) is of a hollow cylindrical structure, a pressure measuring system (3) with a pipe cavity is arranged inside the temperature heating and controlling device, and the pressure measuring system with the pipe cavity is used for heating and controlling the temperature inside the temperature heating and controlling device to generate a stable temperature environment.

The temperature heating and control device (2) adopts the principle of current thermal effect to heat, the electric heating wire (a) is wound on the tube cavity structure (b) to heat, the temperature control mode is that the thermocouple (d) measures the temperature, the temperature generated by the temperature controller (c) is fed back, regulated and controlled, and the set temperature can be generated, as shown in figure 2.

The signal generator (5) generates a sinusoidal current signal and outputs the sinusoidal current signal to the power amplifier (6), and the sinusoidal current signal is output to the electroacoustic transducer (7) through the amplification effect of the power amplifier (6), so that the electroacoustic transducer (7) generates sinusoidal vibration.

The electroacoustic transducer (7) adopts a loudspeaker structure, pushes a closed pressure medium in the pressure cavity (4) to generate sinusoidal pressure, and can generate sinusoidal pressure with different frequencies by adjusting the frequency of the signal generator (5).

As shown in fig. 2, the temperature heating and controlling device (2) comprises a heating wire, a lumen structure, a temperature controller and a thermocouple; the electric heating wire is wound outside the tube cavity structure; the temperature controller and the thermocouple are used for setting a heating temperature value and carrying out feedback regulation to enable the pressure measurement system (3) with the tube cavity to be in a stable temperature environment.

The reference sensor (8) obtains a dynamic pressure signal for calibrating the lumened pressure measurement system (3).

The testing process comprises the following steps:

the method comprises the steps of flush mounting pressure sensing ends of a pressure measurement system (3) with a pipe cavity and a standard sensor (8) on a pressure containing cavity (4), opening an air source, setting static pressure in the pressure containing cavity (4) through a pressure controller (1), presetting 0.2MPa, 0.5MPa and 1.0MPa respectively, closing all valves after the static pressure reaches a preset value, firstly, not performing temperature control, opening a signal generator (5) and a power amplifier (6), adjusting signal frequency and voltage, enabling an electroacoustic transducer (7) to start generating a set dynamic pressure signal, collecting the dynamic pressure signal measured by the standard sensor (8) and a voltage signal output by the pressure measurement system (3) with the pipe cavity, and performing dynamic calibration under the condition of setting the static pressure, wherein the test result is shown in figure 3.

Under the static pressure of 0.5MPa, the temperature heating and control device (2) is wrapped and installed on a pressure measurement system (3) with a tube cavity to be heated, calibration is started after preset values of 100 ℃, 200 ℃ and 400 ℃ are respectively preset, a signal generator (5) and a power amplifier (6) are started to adjust signal frequency and voltage, an electroacoustic transducer (7) starts to generate a set dynamic pressure signal, the dynamic pressure signal measured by a standard sensor (8) and the voltage signal output by the pressure measurement system (3) with the tube cavity are collected, dynamic calibration can be carried out under the environment with the set static pressure, and the test result is shown in figure 4.

The dynamic calibration process of the pressure measurement system (3) with the tube cavity under the static pressure and temperature simulation environment can be realized through the test process.

According to the comparison between the calibration results obtained by the calibration of the conventional inlet and outlet modulation type sinusoidal pressure calibration device and the calibration device for the pressure measurement system with the tube cavity in the same frequency range under the conditions of no heating and no static pressure control, as shown in fig. 5, the calibration result curve of the conventional device is obviously jagged due to low resolution, the calibration result deviation is larger when the frequency is higher, and the calibration result curve obtained by the calibration device for the pressure measurement system with the tube cavity in the invention is smooth and basically consistent with the theoretical calculated value and trend.

The above detailed description is intended to illustrate the objects, aspects and advantages of the present invention, and it should be understood that the above detailed description is only exemplary of the present invention and is not intended to limit the scope of the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.