Magnetic clutch coupling
阅读说明:本技术 磁性离合联轴器 (Magnetic clutch coupling ) 是由 彭龙 于 2019-10-16 设计创作,主要内容包括:本发明涉及磁力传动设备技术领域,尤其涉及一种磁性离合联轴器。磁性离合联轴器第一连接组件和第二连接组件,第一连接组件与第二连接组件之间存在间隙;第一连接组件包括相对固定的第一连接轴和第一磁性件,第二连接组件包括相对固定的第二连接轴和第二磁性件;第一连接轴与第二连接轴共轴线设置,第一磁性件与第二磁性件相对设置;第一磁性件和/或第二磁性件为电磁铁,当电磁铁通电时,第一连接组件能够在磁力作用下带动第二连接组件转动。本发明提供的磁性离合联轴器,不但能够实现传动功能,还能实现离合功能,功能更加完善,且磨损较小,能量损失少。(The invention relates to the technical field of magnetic transmission equipment, in particular to a magnetic clutch coupling. The magnetic clutch coupling comprises a first connecting assembly and a second connecting assembly, wherein a gap exists between the first connecting assembly and the second connecting assembly; the first connecting assembly comprises a first connecting shaft and a first magnetic part which are fixed relatively, and the second connecting assembly comprises a second connecting shaft and a second magnetic part which are fixed relatively; the first connecting shaft and the second connecting shaft are coaxially arranged, and the first magnetic part and the second magnetic part are oppositely arranged; first magnetism spare and/or second magnetism spare are the electro-magnet, and when the electro-magnet circular telegram, first coupling assembling can drive second coupling assembling and rotate under the magnetic force effect. The magnetic clutch coupling provided by the invention can realize a transmission function and a clutch function, is more complete in function, and is less in abrasion and less in energy loss.)
1. A magnetic clutch coupling comprising a first coupling assembly (100) and a second coupling assembly (200), a gap being present between the first coupling assembly (100) and the second coupling assembly (200); the first connecting assembly (100) comprises a first connecting shaft and a first magnetic part (130) which are fixed relatively, and the second connecting assembly (200) comprises a second connecting shaft and a second magnetic part (230) which are fixed relatively;
the first connecting shaft and the second connecting shaft are coaxially arranged, and the first magnetic part (130) and the second magnetic part (230) are oppositely arranged; the first magnetic part (130) and/or the second magnetic part (230) are electromagnets, and when the electromagnets are electrified, the first connecting assembly (100) can drive the second connecting assembly (200) to rotate under the action of magnetic force.
2. The magnetic clutch coupling according to claim 1, characterized in that the first magnetic members (130) are plural, the plural first magnetic members (130) are uniformly distributed along a first ring, and the center of the first ring is located on the central axis of the first connecting shaft; one end of each first magnetic part (130) opposite to the corresponding second magnetic part (230) is a working end, the other end of each first magnetic part is a non-working end, and the magnetic poles of the working ends of two adjacent first magnetic parts (130) are opposite;
the number of the second magnetic pieces (230) is the same as that of the first magnetic pieces (130), a plurality of the second magnetic pieces (230) are uniformly distributed along a second ring, and the center of the second ring is located on the central axis of the second connecting shaft; one end of the second magnetic part (230) opposite to the first magnetic part (130) is a working end, and the other end of the second magnetic part is a non-working end; and the magnetic poles of the working ends of two adjacent first magnetic pieces (130) are opposite.
3. The magnetic clutch coupling according to claim 2, characterized in that the non-working ends of the first magnetic members (130) are connected by a magnetically conductive structure, and the non-working ends of the second magnetic members (230) are connected by a magnetically conductive structure.
4. The magnetic clutch coupling according to claim 3, characterized in that the first connecting shaft includes a first shaft portion (110) and a first disc portion (120), one end of the first shaft portion (110) is connected to a center of the first disc portion (120), and the first magnetic member (130) is fixed to the first disc portion (120);
the second connecting shaft comprises a second shaft part (210) and a second disk part (220), one end of the second shaft part (210) is connected with the center of the second disk part (220), and the second magnetic part (230) is fixed on the second disk part (220).
5. The magnetic clutch coupling according to claim 4, characterized in that the first magnetic member (130) is an electromagnet, the first connecting assembly (100) further comprises a first fixing ring (140), the non-working ends of the iron cores (131) of the first magnetic member (130) are connected to the first fixing ring (140), and the first fixing ring (140) is a magnetic conductive structure;
the first disc portion (120) has an annular groove portion (121) with an opening facing the second disc portion (220), the first fixing ring (140) and the first magnetic member (130) are both fixed in the groove of the groove portion (121), and the groove portion (121) is a non-magnetic structure.
6. The magnetic clutch coupling according to claim 5, characterized in that the first fixing ring (140) is fixedly connected with the first disc portion (120) by a first bolt (150);
or insulating glue is filled between every two adjacent first magnetic pieces (130) and between the first magnetic pieces (130) and the groove wall of the groove portion (121).
7. The magnetic clutch coupling according to claim 5, characterized in that the first shaft portion (110) is sleeved with two conductive rings (300), and the two conductive rings (300) are respectively connected with two electrodes of a power supply through brushes (400);
the first shaft part (110) and the first disk part (120) are provided with conductive grooves, and two ends of the coil (132) of each first magnetic part (130) are electrically connected with the two conductive rings (300) through the conductive grooves respectively.
8. The magnetic clutch coupling according to any one of claims 4 to 7, wherein the second magnetic member (230) is a permanent magnet, the second connecting assembly (200) further includes a second fixing ring (240), the second fixing ring (240) is a non-magnetic structure, the second fixing ring (240) is provided with an accommodating groove (241) penetrating through the second fixing ring (240) in a direction parallel to a rotation center line of the second fixing ring (240), the second magnetic member (230) is fixed in the accommodating groove (241), a non-working end of the second magnetic member (230) abuts against the second disc portion (220), and the second disc portion (220) is a magnetic structure.
9. The magnetic clutch coupling according to claim 8, characterized in that the second fixing ring (240) and the second disc portion (220) are fixedly connected by a second bolt (250);
and/or, a bayonet (243) is formed in the second fixing ring (240), a protruding portion (221) is arranged on the second disc portion (220), and the protruding portion (221) can be clamped into the bayonet (243).
10. The magnetic clutch coupling according to claim 8, characterized in that a side of the receiving groove (241) facing away from the second disc portion (220) is provided with a limit flange (242) protruding inward of the receiving groove (241), the limit flange (242) being used for limiting the second magnetic member (230) in the receiving groove (241);
and/or, the second magnetic part (230) is adhered in the accommodating groove (241).
Technical Field
The invention relates to the technical field of magnetic transmission equipment, in particular to a magnetic clutch coupling.
Background
Magnetic transmission shaft coupling generally all includes relative first permanent magnet group and the second permanent magnet group that sets up, first permanent magnet group and actuating shaft are connected, second permanent magnet group is connected with the driven shaft, can drive first permanent magnet group when the actuating shaft rotates and wholly rotate, under the magnetic force effect, first permanent magnet group synchronous rotation can be followed to second permanent magnet group, thereby, can realize the transmission between actuating shaft and the driven shaft, however, current magnetic transmission shaft coupling, can't realize the separation and reunion between actuating shaft and the driven shaft, the function singleness.
In summary, it is an urgent technical problem to be solved by those skilled in the art to overcome the above-mentioned drawbacks of the existing magnetic transmission coupling.
Disclosure of Invention
The invention aims to provide a magnetic clutch coupling to solve the technical problem of single function of a magnetic transmission coupling in the prior art.
The magnetic clutch coupling provided by the invention comprises a first connecting component and a second connecting component, wherein a gap exists between the first connecting component and the second connecting component; the first connecting assembly comprises a first connecting shaft and a first magnetic piece which are fixed relatively, and the second connecting assembly comprises a second connecting shaft and a second magnetic piece which are fixed relatively;
the first connecting shaft and the second connecting shaft are coaxially arranged, and the first magnetic part and the second magnetic part are oppositely arranged; the first magnetic part and/or the second magnetic part are electromagnets, and when the electromagnets are electrified, the first connecting assembly can drive the second connecting assembly to rotate under the action of magnetic force.
Preferably, as an implementation mode, the number of the first magnetic members is multiple, the multiple first magnetic members are uniformly distributed along a first circular ring, and the center of the first circular ring is located on the central axis of the first connecting shaft; one end of each first magnetic part, which is opposite to the corresponding second magnetic part, is a working end, the other end of each first magnetic part is a non-working end, and the magnetic poles of the working ends of the two adjacent first magnetic parts are opposite;
the number of the second magnetic pieces is the same as that of the first magnetic pieces, the second magnetic pieces are uniformly distributed along a second ring, and the circle center of the second ring is located on the central axis of the second connecting shaft; one end of the second magnetic part, which is opposite to the first magnetic part, is a working end, and the other end of the second magnetic part is a non-working end; and the magnetic poles of the working ends of two adjacent first magnetic pieces are opposite.
Preferably, as an implementation mode, the non-working ends of the plurality of first magnetic members are connected through a magnetic conduction structure, and the non-working ends of the plurality of second magnetic members are also connected through a magnetic conduction structure.
Preferably, as an embodiment, the first connecting shaft includes a first shaft portion and a first disk portion, one end of the first shaft portion is in contact with a center of the first disk portion, and the first magnetic member is fixed to the first disk portion;
the second connecting shaft comprises a second shaft part and a second disk part, one end of the second shaft part is connected with the center of the second disk part, and the second magnetic part is fixed on the second disk part.
Preferably, as an implementation manner, the first magnetic member is an electromagnet, the first connecting assembly further includes a first fixing ring, the non-working ends of the iron cores of the first magnetic member are all connected to the first fixing ring, and the first fixing ring is a magnetic structure;
the first disc part is provided with an annular groove part with an opening facing the second disc part, the first fixing ring and the first magnetic part are both fixed in the groove of the groove part, and the groove part is of a non-magnetic structure.
Preferably, as an embodiment, the first fixing ring is fixedly connected to the first disk portion by a first bolt;
or insulating glue is filled between every two adjacent first magnetic parts and between the first magnetic parts and the groove walls of the groove parts.
Preferably, as an implementation mode, the first shaft portion is sleeved with two conductive rings, and the two conductive rings are respectively connected with two electrodes of a power supply through brushes;
the first shaft part and the first disk part are both provided with conductive grooves, and two ends of the coil of each first magnetic part are respectively and electrically connected with the two conductive rings through the conductive grooves.
Preferably, as an implementable mode, the second magnetic part is a permanent magnet, the second connecting assembly further comprises a second fixing ring, the second fixing ring is of a non-magnetic structure, the second fixing ring is provided with an accommodating groove which is parallel to the direction of the rotation center line of the second fixing ring and penetrates through the second fixing ring, the second magnetic part is fixed in the accommodating groove, the non-working end of the second magnetic part is abutted to the second disc part, and the second disc part is of a magnetic structure.
Preferably, as an embodiment, the second fixing ring is fixedly connected to the second disk portion by a second bolt;
and/or, a bayonet is formed in the second fixing ring, a protruding portion is arranged on the second disc portion, and the protruding portion can be clamped into the bayonet.
Preferably, as an implementation mode, a side of the accommodating groove, which is away from the second disk part, is provided with a limiting flange protruding into the accommodating groove, and the limiting flange is used for limiting the second magnetic part in the accommodating groove;
and/or the second magnetic piece is bonded in the accommodating groove.
Compared with the prior art, the invention has the advantages that:
the invention provides a magnetic clutch coupling which mainly comprises a first connecting component and a second connecting component, wherein a gap exists between the first connecting component and the second connecting component; the first connecting assembly comprises a first connecting shaft and a first magnetic part, and the first magnetic part and the first connecting shaft are relatively and fixedly arranged; the second connecting assembly comprises a second connecting shaft and a second magnetic part, and the second magnetic part and the second connecting shaft are relatively fixedly arranged; the first connecting shaft and the second connecting shaft are coaxially arranged, the first magnetic part and the second magnetic part are oppositely arranged, and any one of the first magnetic part and the second magnetic part is an electromagnet.
When the electromagnet is electrified, the electromagnet can generate magnetism, the magnetic field generated by the first magnetic part can interact with the magnetic field generated by the second magnetic part, and at the moment, the first magnetic part and the second magnetic part can be mutually jointed under the action of magnetic force; if the drive shaft drives first connecting axle synchronous rotation, first magnetism spare can follow first connecting axle synchronous rotation, and first magnetism spare can transmit the moment of torsion to second magnetism spare under the effect of magnetic force for second magnetism spare rotates, and second magnetism spare rotates and can drive second connecting axle rather than synchronous rotation, and then, makes the driven shaft follow the synchronous rotation of second connecting axle, realizes the transmission between drive shaft and the driven shaft.
When the electromagnet is powered off, the electromagnet does not have magnetism, and at the moment, the first magnetic part and the second magnetic part are disconnected with each other; even if the driving shaft drives the first connecting shaft and the first magnetic part to rotate, the first magnetic part cannot transmit torque to the second magnetic part, the second magnetic part and the second connecting shaft cannot rotate, and further, the driven shaft cannot rotate; or when the driven shaft rotates under the inertia force of the load, the driving shaft cannot be driven to rotate, and mutual disconnection between the driving shaft and the driven shaft is realized.
It should be noted that, a gap exists between the first connecting assembly and the second connecting assembly, and the wear generated in the transmission process can be reduced by adopting a non-contact transmission mode for transmission. In addition, the magnetic force between the first magnetic part and the second magnetic part can be adjusted by adjusting the current passing through the electromagnet, so that the maximum torque which can be transmitted between the first magnetic part and the second magnetic part can be adjusted, and the transmission ratio can be adjusted accordingly.
Therefore, the magnetic clutch coupling provided by the invention can realize a transmission function and a clutch function, is more complete in function and is less in abrasion.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic perspective view of a magnetic clutch coupling according to an embodiment of the present invention;
fig. 2 is a schematic cross-sectional structural diagram of a magnetic clutch coupling according to an embodiment of the present invention;
fig. 3 is a schematic perspective view of a first connecting shaft in the magnetic clutch coupling according to the embodiment of the present invention;
fig. 4 is a partial structural schematic view of a first connection assembly in the magnetic clutch coupling according to the embodiment of the present invention;
fig. 5 is an enlarged schematic structural view of a portion a of the magnetic clutch coupling provided in the embodiment of the present invention in fig. 2;
fig. 6 is a schematic cross-sectional structural view of a second connecting assembly in the magnetic clutch coupling according to the embodiment of the present invention;
fig. 7 is a schematic perspective view of a second fixing ring according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a magnetic clutch coupling and a box plate according to an embodiment of the present invention.
Icon: 100-a first connection assembly; 200-a second connection assembly; 300-a conductive ring; 400-a brush; 500-boxboard;
110-a first shaft portion; 120-a first disc portion; 130-a first magnetic member; 140-a first retaining ring; 150-a first bolt;
121-groove section;
131-a core; 132-a coil;
210-a second shaft portion; 220-a second disc portion; 230-a second magnetic element; 240-a second retaining ring; 250-a second bolt;
221-a boss;
241-accommodating grooves; 242-a position-defining flange; 243-bayonet.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the term "connected" is to be interpreted broadly, e.g. as a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The present invention will be described in further detail below with reference to specific embodiments and with reference to the attached drawings.
Referring to fig. 1 and 2, the present embodiment provides a magnetic clutch coupling, which mainly comprises a
When the electromagnet is powered on, the electromagnet generates magnetism, the magnetic field generated by the first magnetic part 130 interacts with the magnetic field generated by the second
When the electromagnet is powered off, the electromagnet has no magnetism, and at this time, the first magnetic member 130 and the second
It should be noted that, a gap exists between the first connecting
Therefore, the magnetic clutch coupling provided by the embodiment can realize a transmission function and a clutch function, and is more complete in function and less in wear.
Specifically, referring to fig. 2 and 4, the number of the first magnetic members 130 is multiple, the multiple first magnetic members 130 are uniformly distributed along a first circular ring, and the center of the first circular ring is located on the central axis of the first connecting shaft, that is, the multiple first magnetic members 130 rotate around the center of the first circular ring; the number of the second
When the first connecting
Preferably, the non-working ends of the plurality of first magnetic members 130 may be connected by a magnetic conductive structure, so that the non-working ends of the first magnetic members 130 form a closed magnetic circuit by the magnetic conductive structure, thereby reducing magnetic leakage; the non-working ends of the second
Further, referring to fig. 3, in a specific structure of the first connecting shaft including a
As an implementation manner, referring to fig. 2 and 4, the first magnetic member 130 may be configured as an electromagnet, and in this case, the
Referring to fig. 2 to 4, the
Specifically, referring to fig. 2, the
In addition, the insulating glue may be filled between two adjacent first magnetic members 130, and the insulating glue may also be filled between the first magnetic members 130 and the groove wall of the
Specifically, referring to fig. 1, 2 and 4, two
As an implementation manner, referring to fig. 5 and 6, the second
Specifically, referring to fig. 6, the
Further, referring to fig. 6 and 7, a
As an implementation manner, a limiting
As another alternative, the second
The two embodiments can be used simultaneously, and the second
The embodiment further provides a transmission system, see fig. 2 and 8, including a sealed box and the above-mentioned magnetic clutch coupling, the sealed box is used for accommodating a load and the second connecting
In summary, the present invention discloses a magnetic clutch coupling, which overcomes many technical defects of the conventional magnetic transmission coupling. The magnetic clutch coupling provided by the embodiment can realize a transmission function and a clutch function, has more perfect functions and can reduce energy loss.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
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