阅读说明：本技术 一种三聚氰胺板的造型方法 (Modeling method of melamine board ) 是由 于景彬 于 2019-11-01 设计创作，主要内容包括：本发明公开了一种三聚氰胺板的造型方法,包括根据所述三聚氰胺板的特征信息选择符合要求的三聚氰胺板,将所述三聚氰胺板加工成所需要的尺寸,运用铣床在所述三聚氰胺板的基材的一端面铣出所要求的形状,同时保留一定厚度的板面,将步骤三处理以后三聚氰胺板送入到的软化设备进行软化处理,利用成型设备将铣出形状的三聚氰胺板,利用温度、压力、旋转将保留厚度的三聚氰胺板的板面压贴在下面的基材上,形成零部件。本发明方法采用已经压贴好的三聚氰胺板作为原材料,根据零部件的要求,选择对应厚度的板材,将三聚氰胺板裁成符合尺寸的板件,之后进行造型,达到对应的要求,这样能大大的降低了原材料的成本,同时也提高了生产效率。(The invention discloses a modeling method of a melamine board, which comprises the steps of selecting a melamine board meeting requirements according to characteristic information of the melamine board, processing the melamine board into a required size, milling a required shape on one end face of a substrate of the melamine board by using a milling machine, simultaneously reserving a board face with a certain thickness, sending the melamine board processed in the step three into a softening device for softening, pressing the melamine board with the milled shape on the underlying substrate by using a forming device, and forming parts by pressing the board face of the melamine board with the reserved thickness on the underlying substrate by using temperature, pressure and rotation. The method adopts the pressed melamine board as the raw material, selects the board with the corresponding thickness according to the requirements of parts, cuts the melamine board into the board with the size, and then carries out modeling to reach the corresponding requirements, thereby greatly reducing the cost of the raw material and simultaneously improving the production efficiency.)

1. A molding method of a melamine board is characterized by comprising the following steps:

the method comprises the following steps: selecting a melamine board meeting the requirements according to the characteristic information of the melamine board;

step two: processing the melamine board into a required size;

step three: milling a required shape on one end face of the base material of the melamine board by using a milling machine, and simultaneously reserving a board face with a certain thickness;

step four: sending the melamine board treated in the step three into softening equipment for softening treatment;

step five: and pressing the surface of the melamine board with the remained thickness on the lower substrate by using temperature, pressure and rotation to form the part.

2. The method as claimed in claim 1, wherein said melamine board characteristics information includes thickness, color, texture.

3. The method for molding a melamine board according to claim 1, wherein in the second step, the melamine board is processed by using a saw or a processing center.

4. The method for molding a melamine board according to claim 1, wherein the thickness of the melamine board processed in the third step is 0.5-1 mm.

5. The method of claim 1, wherein said milling machine is operated at a speed of not less than 18000 rpm.

6. The process for the moulding of melamine boards according to claim 1, wherein said step four softening device operates at a power of 800-1000W and a software time of not less than ten minutes.

7. The method as claimed in claim 1, wherein the pressure of said forming device in step five against the melamine board is 6 kgf/cm; the temperature of the forming equipment to the melamine board is between 120 and 200 ℃.

8. The process for the moulding of melamine boards according to claim 7, wherein the temperature of the moulding apparatus is maintained between 120 and 150 ℃ for low-textured melamine boards; for deep textured melamine panels, the forming apparatus is maintained at a temperature of between 160 and 200 ℃.

9. The method as claimed in claim 1, wherein the melamine board is leveled after finishing the finishing step.

Technical Field

The invention relates to the technical field of melamine plate molding, in particular to a molding method of a melamine plate.

Background

The melamine board is called melamine impregnated bond paper facing artificial board for short. Paper with different colors or textures is soaked in melamine resin adhesive, then dried to a certain curing degree, and paved on the surfaces of shaving boards, damp-proof boards, medium-density fiberboards, plywood, core boards, multi-layer boards or other hard fiberboard, and then hot pressed to form the decorative board. In the production process, the paper is generally combined by a plurality of layers of paper, and the number of the layers is determined according to the application.

The prior melamine board is mainly formed by pressing melamine paper on a board with a shape opposite to the melamine paper by a high-temperature die through die pressing, so that a product part with the surface being the melamine paper is formed, the melamine paper is formed in a die pressing mode or the melamine paper is combined with non-woven fabric by a steel belt to form CPL which is commonly called in the market, and then the CPL is coated on the board which is milled into various shapes by a coating machine, so that the product part of the CPL is finished.

The mold pressing technology is influenced by the mold, the size of the product is fixed, if various sizes are achieved, the development cost of the mold is quite high, in addition, the mold size of the mold pressing technology is smaller, so the bearing pressure is smaller, and the surface of the product cannot form deeper textures, so the appearance and the grade of the product are influenced. The limitation of CPL technology is similar to that of mould pressing technology, and the cost is quite expensive and almost impossible to realize when the melamine products with various colors and textures are to be achieved. In view of this, how to provide a low-cost and high-efficiency method for molding melamine board is a technical problem to be solved by those skilled in the art.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides a melamine plate molding method, aiming at reducing the cost of melamine plate molding and improving the efficiency of melamine plate molding.

The molding method of the melamine board comprises the following steps:

the method comprises the following steps: selecting a melamine board meeting the requirements according to the characteristic information of the melamine board;

step two: processing the melamine board into a required size;

step three: milling a required shape on one end face of the base material of the melamine board by using a milling machine, and simultaneously reserving a board face with a certain thickness;

step four: sending the melamine board treated in the step three into softening equipment for softening treatment;

step five: and pressing the surface of the melamine board with the remained thickness on the lower substrate by using temperature, pressure and rotation to form the part.

Preferably, the characteristic information of the melamine board comprises thickness, color and texture.

Preferably, the melamine board in the second step is processed by using a saw or a processing center.

Preferably, the thickness of the melamine board treated in the third step is 0.5-1 mm.

Preferably, the rotation speed of the milling machine is not lower than 18000 r/min.

Preferably, the step four softening device works at the power of 800-1000W, and the software time is not less than ten minutes.

Preferably, the pressure of the forming device in the fifth step on the melamine plate is 6 kilogram force/square centimeter; the temperature of the forming equipment to the melamine board is between 120 and 200 ℃.

Preferably, for a melamine board with a light texture, the temperature of the forming device is kept between 120 and 150 ℃; for deep textured melamine panels, the forming apparatus is maintained at a temperature of between 160 and 200 ℃.

Preferably, the melamine plate needs to be leveled after finishing the step of finishing.

The invention has the beneficial effects that:

(1) the method adopts the pressed melamine board as the raw material, selects the board with the corresponding thickness according to the requirements of parts, cuts the melamine board into the board with the size, and then carries out modeling to reach the corresponding requirements, thereby greatly reducing the cost of the raw material and simultaneously improving the production efficiency;

(2) the method solves the problem of limitation of the molding and CPL technologies on the sizes of parts and parts, also solves the problem of limitation on the surface color and texture of products, greatly reduces the cost, and is not limited in the development of the color and texture of the products.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

FIG. 1 is a schematic flow chart of a method for molding a melamine board according to an embodiment of the present invention;

fig. 2 is a schematic view illustrating a process of softening and molding the board and the substrate according to an embodiment of the invention.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.

A method of molding a melamine board according to an embodiment of the present invention will be described below with reference to fig. 1 to 2.

As shown in fig. 1, a method for molding a melamine board according to an embodiment of the present invention includes the following steps:

the method comprises the following steps: selecting a melamine board meeting the requirements according to the characteristic information of the melamine board;

step two: processing the melamine board into a required size;

step three: milling a required shape on one end face of the base material of the melamine board by using a milling machine, and simultaneously reserving a board face with a certain thickness;

step four: sending the melamine board treated in the step three into softening equipment for softening treatment;

step five: and pressing the surface of the melamine board with the remained thickness on the lower substrate by using temperature, pressure and rotation to form the part.

Further, the characteristic information of the melamine board includes thickness, color and texture, and in the second step, the melamine board is processed by using a saw or a processing center, as shown in fig. 2, 1 in fig. 2 is a melamine board surface portion, and 2 is a substrate portion, and as shown in the figure, after milling 2 in the upper drawing into 2 in the middle drawing from top to bottom, the shape 1 in the lower drawing is pressed against 2 in the lower drawing. The thickness of the surface of the melamine board treated in the third step is 0.5-1mm, the rotating speed of the milling machine is not lower than 18000 r/min, and a diamond cutter is preferably selected as the cutter selected in the milling machine, so that the smooth cross section of the processed melamine board can be ensured, and the processing requirement of the next procedure can be ensured.

The working power of the softening equipment in the fourth step is 800-1000W, the software time is not less than ten minutes, and the pressure of the forming equipment in the fifth step on the melamine board is 6 kilograms of force per square centimeter; the temperature of the forming equipment to the melamine board is between 120-200 ℃, and for the melamine board with shallow texture, the temperature of the forming equipment is kept between 120-150 ℃; for the melamine plate with deep texture, the temperature of the forming equipment is kept between 160 and 200 ℃, and the melamine plate needs to be leveled after finishing the step of finishing the step. And finally, deep processing is carried out on the processed parts again, and the parts of the product, such as household door plates, door plates of indoor doors, door opening lines, door pocket lines, wall panels and the like, can be finished.

According to the method disclosed by the embodiment of the invention, the pressed melamine board is used as a raw material, the board with the corresponding thickness is selected according to the requirements of parts, the melamine board is cut into the board with the size, and then the board is shaped to meet the corresponding requirements, so that the cost of the raw material is greatly reduced, and the production efficiency is improved; the method solves the problem of limitation of the molding and CPL technology on the size of parts and the problem of limitation on the surface color and texture of products, greatly reduces the cost, and is not limited in the development of the color and texture of the products.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.