阅读说明：本技术 一种链式自动送耳机 (Chain type automatic earphone feeding device ) 是由 许平 魏明鉴 周陶勇 孙东明 董为民 孙军峰 王瑞昌 于 2019-11-01 设计创作，主要内容包括：本发明涉及一种链式自动送耳机,属于冶金机械技术领域。本发明包括：机架、耳片夹、链式输送机、分片插耳装置、翻转装置、转轴、耳槽；机架安装在生产线的正上方位置,链式输送机安装固定在机架上,耳片夹排列安装在链式输送机四周,分片插耳装置和翻转装置安装固定在移送机架的上方并通过转轴相连,耳槽安装固定在机架的上方、分片插耳装置的下方。本发明可提高送耳的效率,提高送耳时间的精确度,减小误差,提高产品合格率,能改善工人的工作环境,同时可有效地避免安全事故的发生,操作简单、维修方便,工作效率高,实现自动化送耳。(The invention relates to a chain type automatic earphone feeding device, and belongs to the technical field of metallurgical machinery. The invention comprises the following steps: the device comprises a rack, lug clamps, a chain conveyor, a piece separating and lug inserting device, a turnover device, a rotating shaft and lug grooves; the frame is installed directly over the production line, and the chain conveyor installation is fixed in the frame, and the auricle presss from both sides to be arranged and installs around the chain conveyor, and the auricle is inserted the auricle device and turning device installation and is fixed in the top of transferring the frame and link to each other through the pivot, and the auricle installation is fixed in the top of frame, the below of the auricle device is inserted in the fragmentation. The invention can improve the efficiency of ear feeding, improve the accuracy of ear feeding time, reduce errors, improve the product percent of pass, improve the working environment of workers, effectively avoid safety accidents, has simple operation, convenient maintenance and high working efficiency and realizes automatic ear feeding.)

1. The chain type automatic earphone feeding device is characterized in that: comprises a frame (1), a lug clamp (2), a chain conveyor (3), a lug separating and inserting device (4), a turnover device (5), a rotating shaft (6) and lug grooves (7); the frame (1) is installed directly over the production line, the chain conveyor (3) is installed and fixed on the frame (1), the lug clamps (2) are arranged and installed around the chain conveyor (3), the lug inserting devices (4) and the turnover devices (5) are installed and fixed above the transfer frame (8) and are connected through the rotating shaft (6), and the lug grooves (7) are installed and fixed above the frame (1) and below the lug inserting devices (4).

2. The chained automatic earphone feed of claim 1, wherein: the chain conveyor (3) comprises a transfer rack (8), a motor (9), a motor base (10), a chain (11), a transmission shaft (12), a chain wheel (13) and a nylon base plate (14); it fixes directly over frame (1) to transfer frame (8) installation, the bottom surface of transferring frame (8) keeps the level with frame (1), the whole 60 jiaos of slope of side support column, nylon backing plate (14) have been spread on the side support column, motor cabinet (10) are installed on the support column of transferring the top to one side of frame (8) the highest, motor (9) are installed on motor cabinet (10), the one end and motor (9) of transmission shaft (12) link to each other, the other end links to each other with sprocket (13), chain (11) are installed around moving around sending frame (8) on sprocket (13), lug clamp (2) card is on chain (11).

3. The chained automatic earphone feed of claim 1, wherein: the lug separating and inserting device (4) comprises a screw (15), a bearing seat (16), a bearing cover I (17), a bearing cover II (18), a bearing seat cushion plate (19), a turning frame (20), channel steel (21), a rotating ring (22), a lug taking support (23), a lug taking cylinder (24), a fixing column (25), a fixing ring (26), a cylinder fixing ring (27), a suction disc (28), a spring (29), a suction disc pin shaft (30), a height adjuster (31), a mounting plate (32) and a fixing pin (33); the bearing seat cushion plate (19) is arranged below the bearing seat (16), the bearing seat (16) and the bearing seat cushion plate (19) are fixedly arranged on the chain conveyor (3) through screw connection of screws (15), a bearing cover I (17) and a bearing cover II (18) are respectively fixed on two sides of the bearing seat (16), a rotating ring (22) is arranged on a rotating shaft, a turning frame (20) is fixedly connected with the rotating ring (22), channel steel (21) is fixed between the two turning frames (20) to enable the turning frames (20) to be parallel, lug taking supports (23) are respectively fixed on two sides of the turning frame (20), a lug taking cylinder (24) is arranged above the lug taking support (23) to carry out lug taking operation, fixing columns (25) are arranged on the upper side and the lower side of the lug taking cylinder (24), the up-down movement of the lug taking cylinder (24) drives the mounting plate (32) to move up and down, the up-down movement of the mounting plate (32) drives the suction cup (28), the fixing column (25) penetrates through the mounting plate (32) and is fixed at the top by the aid of the fixing ring (26), the lug taking cylinder (24) penetrates through the lug taking support (23) and is fixed by the aid of the cylinder fixing ring (27), the rear side of the height adjuster (31) is connected with the mounting plate (32) and is fixed by the aid of the fixing pin (33), the suction disc pin shaft (30) is connected with the height adjuster (31), the spring (29) is arranged on the outer side of the suction disc pin shaft (30) and used for rebounding after the lug is taken, the suction disc (28) is fixedly connected with the suction disc pin shaft (30) and used for sucking up the lug piece (42) during lug taking operation, and the lug piece (42) is placed in the lug groove (7.

4. The chained automatic earphone feed of claim 1, wherein: the turnover device (5) comprises a cylinder mounting plate (34), a turnover cylinder (35), a hinge shaft seat (36), a copper sleeve (37), a piston rod (38), a cylinder pin shaft (39), a turnover swing arm (40) and a turnover shaft seat (41); the hinge mechanism is characterized in that an air cylinder mounting plate (34) is fixed on a chain conveyor (3), a hinge seat (36) is fixedly mounted on the air cylinder mounting plate (34) through bolts, a turnover air cylinder (35) is fixedly mounted with the hinge seat (36) through a copper sleeve (37), the upper part of the turnover air cylinder (35) is connected with an air cylinder pin shaft (39) through a piston rod (38), the lower side of a turnover swing arm (40) is connected with a rotating shaft (6) through a turnover shaft seat (41), and the upper side of the turnover swing arm is directly connected with the air cylinder pin shaft (39).

5. The automatic chain earphone of claim 1, wherein the ear slot (7) is vertically mounted on the frame (1), and the ear slot (7) and the sliced ear inserting device (4) are vertically and linearly arranged in the working state of ear feeding.

Technical Field

The invention relates to a chain type automatic earphone feeding device, and belongs to the technical field of metallurgical machinery.

Background

The starting sheet is an indispensable product in the electrolytic copper production process, comprises a conductive rod, lugs and a copper plate, and requires a plurality of working procedures for production. In the process of producing the electrolytic copper starting sheet, the lug of the copper starting sheet needs to be taken at regular time, is matched with the copper plate and the conductive rod, and is bent, riveted and the like to form the electrolytic copper starting sheet with the lug connected with the conductive rod and the copper plate. The tab pick-up is an important step in the process of producing the starter sheet. The lugs need to be accurately and regularly matched with the conductive rods and the copper plate to ensure that the whole production process is smoothly completed. At present, a manual ear feeding method is mainly adopted, the ear feeding method is low in efficiency and large in workload of workers, the position and time of an ear feeding are basically determined by experience, the ear feeding position and time are not accurate enough, errors are generated, products are unqualified, manpower and material resources are wasted, and the requirement of modern automatic production is hardly met.

Disclosure of Invention

The invention aims to provide a chain type automatic earphone feeding device, which solves the problems of low working efficiency, high labor intensity of workers, high production cost, high rejection rate and the like of the existing earphone feeding device, and can effectively avoid safety accidents and reduce the accident rate of industrial production.

The invention is realized according to the following technical scheme: a chain type automatic earphone feeding device comprises a rack 1, an ear clip 2, a chain conveyor 3, an ear separating and inserting device 4, a turnover device 5, a rotating shaft 6 and an ear groove 7; the frame 1 is installed directly over the production line, and the chain conveyor 3 installation is fixed in frame 1, and the auricle presss from both sides 2 range and installs around chain conveyor 3, and the auricle is inserted the auricle and is put 4 and turning device 5 installation and fix in the top of transferring frame 8 and link to each other through pivot 6, and the ear groove 7 installation is fixed in the top of frame 1, the below of auricle device 4 is inserted in the fragmentation.

The chain conveyor 3 comprises a transfer rack 8, a motor 9, a motor base 10, a chain 11, a transmission shaft 12, a chain wheel 13 and a nylon base plate 14; transfer the installation of frame 8 to fix directly over frame 1, the bottom surface of transferring frame 8 keeps the level with frame 1, the whole 60 jiaos of slope of side support column, nylon backing plate 14 has been laid on the side support column, motor cabinet 10 is installed on the support column of transferring the top of the slope of frame 8 the highest, motor 9 installs on motor cabinet 10, the one end and the motor 9 of transmission shaft 12 link to each other, the other end and sprocket 13 link to each other, chain 11 is installed around moving on sprocket 13 and sending frame 8 all around, lug clamp 2 cards is on chain 11, nylon backing plate 14 is at the top inclined plane fixed mounting who transfers frame 8, play the cushioning effect to lug clamp 2.

The lug separating and inserting device 4 comprises a screw 15, a bearing seat 16, a bearing cover I17, a bearing cover II 18, a bearing seat cushion plate 19, a roll-over stand 20, a channel steel 21, a rotating ring 22, a lug taking bracket 23, a lug taking air cylinder 24, a fixing column 25, a fixing ring 26, an air cylinder fixing ring 27, a suction cup 28, a spring 29, a suction cup pin shaft 30, a height adjuster 31, a mounting plate 32 and a fixing pin 33; the bearing seat cushion plate 19 is arranged below the bearing seat 16, the bearing seat 16 and the bearing seat cushion plate 19 are fixedly arranged on the chain conveyor 3 through screw connection of screws 15, the bearing cover I17 and the bearing cover II 18 are respectively fixed on two sides of the bearing seat 16 and play a role in fixing the bearing seat 16, the rotating ring 22 is arranged on a rotating shaft, the turning frames 20 are fixedly connected with the rotating ring 22, the channel steel 21 is fixed between the two turning frames 20 to enable the turning frames 20 to be parallel, the lug taking supports 23 are respectively fixed on two sides of the turning frames 20, the lug taking cylinder 24 is arranged above the lug taking support 23 to carry out lug taking operation, the fixing columns 25 are arranged on the upper side and the lower side of the lug taking cylinder 24, the up-and-down movement of the lug taking cylinder 24 drives the mounting plate 32 to move up and down, the up-and-down movement of the mounting plate 32 drives the sucking, the ear taking air cylinder 24 penetrates through the ear taking support 23 and is fixed through the air cylinder fixing ring 27, the rear side of the height adjuster 31 is connected with the mounting plate 32 and is fixed through the fixing pin 33, the sucker pin shaft 30 is connected with the height adjuster 31, the spring 29 is arranged on the outer side of the sucker pin shaft 30 and is used for springback after ear taking, the sucker 28 is fixedly connected with the sucker pin shaft 30 and is used for sucking up the ear piece 42 during ear taking operation and placing the ear piece 42 into the ear groove 7.

The turnover device 5 comprises a cylinder mounting plate 34, a turnover cylinder 35, a hinge shaft seat 36, a copper sleeve 37, a piston rod 38, a cylinder pin shaft 39, a turnover swing arm 40 and a turnover shaft seat 41; the cylinder mounting plate 34 is fixed on the chain conveyor 3, the hinge seat 36 is fixedly mounted on the cylinder mounting plate 34 through bolt connection, the overturning cylinder 35 is fixedly mounted with the hinge seat 36 through a copper sleeve 37, the upper part of the overturning cylinder 35 is connected with a cylinder pin shaft 39 through a piston rod 38, the lower side of the overturning swing arm 40 is connected with the rotating shaft 6 through an overturning shaft seat 41, and the upper side is directly connected with the cylinder pin shaft 39.

The ear slot 7 is vertically installed on the rack 1, and the ear slot 7 and the slicing ear inserting device 4 are linearly arranged in the vertical direction in an ear feeding working state (vertical state) so as to facilitate the chain type automatic ear feeding machine to feed the ear piece 42 into the next working device.

The invention has the following beneficial effects:

1. the ear feeding mode has high efficiency, and can improve the labor efficiency of workers;

2. the accuracy of the ear feeding position and time can be improved, the product percent of pass is improved, and manpower and material resources are saved;

3. the device has simple structure, convenient maintenance, simple operation and high working efficiency;

4. the working environment of workers can be improved, meanwhile, safety accidents can be avoided, and automatic production is realized.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an overall front view of the present invention;

FIG. 3 is a schematic view of the chain conveyor configuration of the present invention;

FIG. 4 is a right side view of the chain conveyor of the present invention;

FIG. 5 is a schematic structural diagram of a piece-inserting ear device according to the present invention;

FIG. 6 is a schematic view of the ear separation insert device of the present invention;

fig. 7 is a schematic structural diagram of the turning device of the invention.

The reference numbers in the figures are: 1: frame, 2: ear clip, 3: chain conveyor, 4: divide ear inserted sheet device, 5: turning device, 6: rotating shaft, 7: ear canal, 8: transfer rack, 9: motor, 10: motor cabinet, 11: chain, 12: transmission shaft, 13: sprocket, 14: nylon backing plate, 15: screw, 16: bearing seat, 17: bearing caps i, 18: bearing caps ii, 19: bearing seat pad, 20: roll-over stand, 21: channel steel, 22: rotating ring, 23: taking an ear support, 24: ear taking cylinder, 25: fixing columns, 26: fixing ring, 27: cylinder fixing ring, 28: suction cup, 29: spring, 30: sucker pin shaft, 31: height adjuster, 32: mounting plate, 33: fixing pin, 34: cylinder mounting plate, 35: overturning cylinder, 36: hinge shaft seat, 37: copper bush, 38: piston rod, 39: cylinder pin shaft, 40: swing arm, 41: turning shaft seat, 42: a tab.

Detailed Description

The invention will be further described with reference to the following figures and examples, without however restricting the scope of the invention thereto.