阅读说明：本技术 一种应用高维数据检测的输送装盖设备 (Conveying and cover-installing equipment applying high-dimensional data detection ) 是由 张良伟 晏晓辉 张智聪 李帅 龙建宇 于 2019-10-25 设计创作，主要内容包括：本发明涉及一种应用高维数据检测的输送装盖设备,包括机架和输送槽,输送槽的底部中间开设有与其走向一致的给进口,给进口配合有使输送槽内的产品定距离给进的给进装置,且输送槽的上方设置有装盖装置,装盖装置包括设置在输送槽上方的装盖安装座,装盖安装座上设置有装盖换位装置,装盖换位装置上设置有盖体吸取机械手,盖体吸取机械手与装盖工位的产品及装盖安装座上的放盖框配合,输送槽位于装盖工位的前槽板上设置有空间角度检测装置,空间角度检测装置包括设置在输送槽上的空间角度检测架,空间角度检测架上设置有与水平面成30-60度夹角的空间摄像器,空间摄像器连接到图片比对系统；可以实现全方位的健康维护,确保装盖的精准进行。(The invention relates to a conveying and capping device applying high-dimensional data detection, which comprises a frame and a conveying groove, wherein a feeding inlet consistent with the direction of the conveying groove is formed in the middle of the bottom of the conveying groove, a feeding device enabling products in the conveying groove to be fed at a fixed distance is matched with the feeding inlet, a capping device is arranged above the conveying groove and comprises a capping mounting seat arranged above the conveying groove, a capping transposition device is arranged on the capping mounting seat, a cover body suction manipulator is arranged on the capping transposition device and is matched with the products of a capping station and a cap placing frame on the capping mounting seat, a space angle detection device is arranged on a front groove plate of the conveying groove positioned on the capping station and comprises a space angle detection frame arranged on the conveying groove, and a space camera forming an included angle of 30-60 degrees with the horizontal plane is arranged on the space angle detection frame, the space camera is connected to the picture comparison system; the omnibearing health maintenance can be realized, and the accurate operation of cover installation is ensured.)

1. A conveying and cover-installing device applying high-dimensional data detection comprises a rack (1) and a conveying groove (2), wherein a feeding inlet (3) consistent with the trend of the conveying groove is formed in the middle of the bottom of the conveying groove (2), the feeding inlet (3) is matched with a feeding device enabling a product (10) in the conveying groove (2) to be fed at a fixed distance, a cover installing device (11) is arranged above the conveying groove (2), the conveying device is characterized in that the cover installing device (11) comprises a cover installing seat (32) arranged above the conveying groove (2), a cover installing transposition device is arranged on the cover installing seat (32), a cover body sucking mechanical arm is arranged on the cover installing transposition device and matched with the product (10) of a cover installing station and a cover placing frame (33) on the cover installing seat (32), a space angle detection device (11) is arranged on a front groove plate of the conveying groove (2) located at the cover installing station, the space angle detection device (11) comprises a space angle detection frame (12) arranged on the conveying groove (2), a space camera (13) forming an included angle of 30-60 degrees with the horizontal plane is arranged on the space angle detection frame (12), and the space camera (13) is connected to a picture comparison system.

2. The conveying and capping device applying high-dimensional data detection according to claim 1, wherein the capping transposition device comprises a capping transposition motor (34) arranged on a capping mounting seat (32), a capping transposition rotating block (35) is arranged on the capping transposition motor (34), the cap body sucking manipulator comprises a capping lifting cylinder (36) arranged on the capping transposition rotating block (35), a capping sucking disc (37) matched with the cap body (31) is connected below the capping lifting cylinder (36), a capping notch (38) is formed in a rear groove plate of the conveying chute (2) at the capping station, and the bottom surface of the capping notch (38) is flush with the upper surface of the product (10).

3. A cap feeding apparatus using high dimensional data inspection according to claim 1, the feeding device comprises a feeding mounting seat (21) arranged on the frame (1), a feeding screw rod (5) is arranged on the feeding mounting seat (21), the feeding screw rod (5) is matched with a feeding motor (4), a feeding movable block (6) is sleeved and matched on the feeding screw rod (5), a feeding lifting cylinder (7) is arranged on the feeding movable block (6), a feeding lifting seat (8) is arranged on the feeding lifting cylinder (7), the feeding lifting seat (8) is uniformly provided with feeding push blocks (9) which can penetrate through the feeding inlet (3) and are matched with the side surface of the product (10), and the distance between the adjacent feeding and pushing blocks (9) is larger than the length of the product (10).

4. The conveying capping device applying the high-dimensional data detection is characterized in that a vertically-oriented lifting height limiting column (14) is arranged below the conveying groove (2), a lifting height limiting ball (15) is embedded below the lifting height limiting column (14), and when the lifting height limiting ball (15) is in contact with the feeding lifting seat (8), the feeding push block (9) is in height consistency with a product (10) horizontally placed in the conveying groove (2).

5. The conveying capping device applying the high-dimensional data detection as claimed in claim 4, wherein the lifting height limiting columns (14) are arranged in two rows in front and back and are symmetrical about the feeding port (3), the contact sensor (16) matched with the lifting height limiting ball (15) is embedded in the upper surface of the feeding lifting seat (8), and the contact sensor (16) is in a strip shape.

6. The conveying capping device applying high-dimensional data detection according to claim 2, wherein the feeding mounting seat (21) is provided with a horizontally-arranged rotating counting mounting block (22), a rotating sensing counter (23) is embedded below the rotating counting mounting block (22), a rotating counting sensing rod (24) is arranged on the feeding screw rod (5), and when the rotating counting sensing rod (24) rotates to a position matched with the rotating sensing counter (23), the rotating sensing counter (23) can generate a sensing signal and count.

Technical Field

The invention relates to the field of high-dimensional spatial data detection, in particular to conveying and capping equipment applying high-dimensional data detection.

Background

Anomaly detection, also known as fault detection in the field of fault prediction and health management, is intended to monitor equipment status data and to perceive that equipment health has significantly deviated from normal.

Most of the existing fault detection is anomaly detection in a low-dimensional space, anomaly of a certain equipment part can be accurately detected, but correlation between mutual influence and measurement data among different parts cannot be considered, the health state of the equipment cannot be comprehensively evaluated, if a part of a cover needs to be inserted into a product, a fixed-distance conveying device is inevitably used, so that the product can be accurately conveyed to a cover assembling station of the cover assembling device, however, the position of the product is ensured only by the conveying distance of the conveying device in the existing equipment, the condition of inaccurate conveying is easy to occur, product inclination may occur in the process of matching the conveying device with the product, even the specification of some products does not reach the standard, and accurate matching of the product conveyed to the cover assembling station cannot be ensured.

Disclosure of Invention

The invention aims to provide conveying and capping equipment applying high-dimensional data detection.

In order to achieve the above purpose, the invention adopts the technical scheme that: a conveying and cover-loading device applying high-dimensional data detection comprises a frame and a conveying groove, wherein a feeding inlet consistent with the direction of the conveying groove is formed in the middle of the bottom of the conveying groove, the feeding inlet is matched with a feeding device enabling products in the conveying groove to be fed at a fixed distance, a cover loading device is arranged above the conveying groove and comprises a cover loading mounting seat arranged above the conveying groove, a cover loading transposition device is arranged on the cover loading mounting seat, a cover body suction manipulator is arranged on the cover loading transposition device and matched with the products at a cover loading station and a cover placing frame on the cover loading mounting seat, a space angle detection device is arranged on a front groove plate of the cover loading station of the conveying groove and comprises a space angle detection frame arranged on the conveying groove, and a space camera forming an included angle of 30-60 degrees with a horizontal plane is arranged on the space angle detection frame, the space camera is connected to the picture comparison system.

Preferably, dress lid transposition device including setting up the dress lid transposition motor on dress lid mount pad, dress lid transposition motor on be provided with dress lid transposition commentaries on classics piece, the lid absorb the manipulator including installing the dress lid lift cylinder on dress lid transposition commentaries on classics piece, dress lid lift cylinder below be connected with lid complex dress lid sucking disc, the conveyer trough be located the back frid of dress lid station department and seted up dress lid breach, the bottom surface of dress lid breach and the upper surface parallel and level of product.

Preferably, the feeding device comprises a feeding mounting seat arranged on the frame, a feeding screw rod is mounted on the feeding mounting seat, the feeding screw rod is matched with a feeding motor, a feeding movable block is sleeved and matched on the feeding screw rod, a feeding lifting cylinder is arranged on the feeding movable block, a feeding lifting seat is arranged on the feeding lifting cylinder, feeding pushing blocks which can penetrate through a feeding inlet and are matched with the side faces of the products are uniformly arranged on the feeding lifting seat, and the distance between every two adjacent feeding pushing blocks is greater than the length of the products.

Preferably, a lifting height limiting column with a vertical trend is arranged below the conveying groove, a lifting height limiting ball is embedded below the lifting height limiting column, and when the lifting height limiting ball is in contact with the feeding lifting seat, the feeding pushing block is consistent with the height of a product flatly placed in the conveying groove.

Preferably, the lifting height limiting columns are arranged in a front row and a rear row and are symmetrical about the feeding port, and the contact sensors matched with the lifting height limiting balls are embedded in the upper surface of the feeding lifting seat and are in a strip shape.

Preferably, the feed mount pad on be provided with the rotation count installation piece that the level was placed, the below embedding of rotation count installation piece have a rotation induction counter, the feed lead screw on be provided with the rotation count response pole, the rotation count response pole rotate with rotation induction counter complex position when, the rotation induction counter can produce the sensing signal to count.

Drawings

FIG. 1 is a schematic diagram of a conveyor capping device using high dimensional data detection;

FIG. 2 is a schematic structural view of the capping device;

FIG. 3 is a cross-sectional view A-A of FIG. 1;

fig. 4 is a partially enlarged view of B in fig. 1.

The text labels shown in the figures are represented as: 1. a frame; 2. a conveying trough; 3. a feeding port; 4. a feed motor; 5. a feed screw rod; 6. feeding the movable block; 7. feeding a lifting cylinder; 8. a feed lifting seat; 9. feeding a pushing block; 10. producing a product; 11. a capping device; 12. a spatial angle detection frame; 13. a spatial camera; 14. a height-limiting column is lifted; 15. a height-up and down limiting ball; 16. a contact sensor; 21. A feed mounting seat; 22. rotating the counting installation block; 23. rotating the induction counter; 24. rotating the counting induction rod; 31. a cover body; 32. mounting a cover on the mounting seat; 33. placing a cover frame; 34. covering the transposition motor; 35. covering and transposition conversion blocks; 36. a cover mounting lifting cylinder; 37. covering a sucker; 38. and (5) covering the notch.

Detailed Description

The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.

As shown in fig. 1 to 3, the specific structure of the present invention is: a conveying and cover-loading device applying high-dimensional data detection comprises a frame 1 and a conveying groove 2, wherein a feeding inlet 3 consistent with the direction of the conveying groove 2 is formed in the middle of the bottom of the conveying groove 2, the feeding inlet 3 is matched with a feeding device enabling a product 10 in the conveying groove 2 to be fed at a fixed distance, a cover loading device 11 is arranged above the conveying groove 2, the cover loading device 11 comprises a cover loading mounting seat 32 arranged above the conveying groove 2, a cover loading transposition device is arranged on the cover loading mounting seat 32, a cover body suction manipulator is arranged on the cover loading transposition device and matched with the product 10 of a cover loading station and a cover placing frame 33 on the cover loading mounting seat 32, a space angle detection device 11 is arranged on a front groove plate of the conveying groove 2 located at the cover loading station, and the space angle detection device 11 comprises a space angle detection frame 12 arranged on the conveying groove 2, the space angle detection frame 12 is provided with a space camera 13 forming an included angle of 30-60 degrees with the horizontal plane, and the space camera 13 is connected to a picture comparison system.

Firstly, putting a cover body 31 into a cover placing frame 33, then sucking and moving the cover body 31 to a cover placing station through a cover placing transposition device and a cover body sucking mechanical arm for preparation, meanwhile, putting a first product 10 into a conveying groove 2, then conveying the product 10 for a certain distance through a feeding device for a certain time, then putting a second product 10 into the conveying groove 2, and conveying the first product and the second product for a certain time through the feeding device, repeating the operation to finish the conveying of the product 10, most of the existing conveying equipment adopts a sensor to control whether the feeding device reciprocates at a certain distance or not, so as to ensure accurate conveying, but still has certain defects, so that the product when conveyed to the cover placing station cannot be butted with the cover placing device, and when the product is conveyed to the cover placing station, the invention shoots a photo of the product 10 through a space camera 13, the photo is transmitted to a photo comparison system for comparison, mainly three characteristics of the product in the photo are compared, the first characteristic is a length characteristic, if the length of the product is unqualified, subsequent processing is necessarily influenced, the second characteristic is whether the product 10 inclines (namely, a gap exists between a part of the product and the bottom of the conveying groove 2), the main reason of the characteristic is caused by the fact that the product 10 and a feeding device are interfered with each other, the third characteristic is whether the product 10 and a prepared cover body 31 are staggered, the photo is shot by a space camera 13 for high-dimensional space angle detection, the influence of the factors on the cover mounting precision can be eliminated, and the accuracy of equipment health maintenance data is improved.

As shown in fig. 2, the cover-loading transposition device includes a cover-loading transposition motor 34 disposed on the cover-loading mounting base 32, the cover-loading transposition motor 34 is provided with a cover-loading transposition rotating block 35, the cover-loading suction manipulator includes a cover-loading lifting cylinder 36 mounted on the cover-loading transposition rotating block 35, a cover-loading suction cup 37 matched with the cover 31 is connected below the cover-loading lifting cylinder 36, the rear slot plate of the conveying slot 2 at the cover-loading station is provided with a cover-loading gap 38, and the bottom surface of the cover-loading gap 38 is flush with the upper surface of the product 10.

The cover body suction manipulator drives the cover loading sucker 37 to descend through the cover loading lifting cylinder 36 to suck the cover body 31, then drives the cover body 31 to ascend through the cover loading lifting cylinder 36, then drives the cover loading transposition rotating block 35 to rotate through the cover loading transposition motor 34, so that the cover body is positioned above a product 10 of a cover loading station, the cover body 31 descends through the cover loading lifting cylinder 36 after the spatial angle detection device detects a fault, and the cover loading of the product 10 is realized, at the moment, the cover loading sucker 37 is still in a suction state with the cover body 31, the cover loading sucker 37 is driven to move through the rotation of the cover loading transposition rotating block 35, and due to the existence of the cover loading gap 38, the rotation of the cover loading sucker cannot be interfered, so that the separation of the cover loading sucker and the cover body can be realized.

As shown in fig. 1, the feeding device includes a feeding mounting base 21 arranged on a frame 1, a feeding screw rod 5 is arranged on the feeding mounting base 21, the feeding screw rod 5 is matched with a feeding motor 4, a feeding movable block 6 is sleeved and matched on the feeding screw rod 5, a feeding lifting cylinder 7 is arranged on the feeding movable block 6, a feeding lifting base 8 is arranged on the feeding lifting cylinder 7, feeding pushing blocks 9 capable of penetrating through a feeding inlet 3 and matched with the side surfaces of products 10 are uniformly arranged on the feeding lifting base 8, and the distance between adjacent feeding pushing blocks 9 is greater than the length of the products 10.

The feeding device specifically works by driving a feeding lifting seat 8 to ascend through a feeding lifting cylinder 7, further driving a feeding pushing block 9 to ascend and insert into a conveying groove 2, then driving a feeding screw rod 5 to rotate through a feeding motor 4, driving a feeding movable block 6 to move, further realizing that the feeding pushing block 9 drives a product 10 to move, then enabling the feeding lifting cylinder 7 and the feeding motor 4 to successively reset, completing feeding once, enabling the two adjacent feeding pushing blocks 9 to be larger than the product 10 in length, enabling the product 10 to be located between the two adjacent pushing blocks, marking through the two feeding pushing blocks 9 when detecting a space angle, and better comparing whether the length of the product 10 is qualified.

As shown in fig. 1 and 3, a vertically extending height-limiting column 14 is disposed below the conveying trough 2, a height-limiting ball 15 is embedded below the height-limiting column 14, and when the height-limiting ball 15 contacts the feeding lifting seat 8, the feeding pushing block 9 is at the same height as the product 10 horizontally placed in the conveying trough 2.

The design of the lifting height limiting column 14 and the lifting height limiting ball 15 can limit the highest lifting height of the feeding lifting seat, and further limit the highest lifting height of the feeding pushing block 9, so that the highest lifting height of the feeding pushing block 9 is flush with the product 10, and therefore in the process of picture shooting for space angle detection, the feeding pushing block 9 can be used as a contrast for comparing whether the product is inclined or not.

As shown in fig. 3, the height-adjusting posts 14 have two rows of front and rear rows, and are symmetrical with respect to the feeding port 3, and the contact sensors 16 engaged with the height-adjusting balls 15 are embedded in the upper surface of the feeding lift seat 8, and the contact sensors 16 are in the shape of a strip.

The design of the front row and the rear row of the lifting height limiting columns 14 is matched with the design of the contact inductor 16, whether the feeding lifting seat 8 is horizontal or not can be reflected through the contact inductor 16, and then the standard of the feeding pushing block 9 which is the most comparative object can be ensured, and the situation that the comparative object is inclined per se can be avoided.

As shown in fig. 4, the feeding mounting base 21 is provided with a horizontally arranged rotating counting mounting block 22, a rotating sensing counter 23 is embedded below the rotating counting mounting block 22, the feeding screw 5 is provided with a rotating counting sensing rod 24, and when the rotating counting sensing rod 24 rotates to a position matched with the rotating sensing counter 23, the rotating sensing counter 23 generates a sensing signal and counts.

When the feed motor drives the feed screw rod 5 to rotate, the rotation counting induction rod 24 can rotate along with the rotation counting induction rod, and then can rotate to the position where the induction signal is generated by the rotation induction counter 23, the rotation induction counter 23 records the times of generating the induction signal, in the process of feeding at a fixed distance, the feeding distance is mainly ensured through the rotation number of turns of the feed motor, so that whether the rotation number of turns of the feed motor is in fault or not can be accurately detected, and meanwhile, whether the condition except the rotation number of turns of the feed motor leads to the inaccurate condition of feeding or not is judged according to the position condition detected by the space angle detection device, and more comprehensive fault diagnosis and health maintenance effects are achieved.

When the intelligent control device is used specifically, a control system can be equipped for controlling the cooperative work of all the power parts, and the integral operation can be realized through the control buttons of all the power parts.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The principle and embodiments of the present invention have been described herein by way of specific examples, which are provided only to help understand the method and the core idea of the present invention, and the above is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes can be made without departing from the principle of the present invention, and the above technical features can also be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.