阅读说明：本技术 一种加热式雾化器用多孔刚玉陶瓷及其制备方法 (Porous corundum ceramic for heating atomizer and preparation method thereof ) 是由 邬国平 焦永峰 谢方民 于明亮 熊礼俊 戚明杰 于 2019-11-11 设计创作，主要内容包括：本发明公开了一种加热式雾化器用多孔刚玉陶瓷的制备方法,其制备方法包括以下步骤：(1)按以下比例称取原料：刚玉40-70wt％,粘接剂10-30wt％,烧结助剂10-30wt％,造孔剂10-30wt％；(2)将上述原料投入混料设备内,得到浆料；(3)将陶瓷浆料喷雾干燥造粒；(4)把陶瓷造粒料放入模具内,干压成型得到坯体；(5)将坯体放入烧结炉内烧结；(6)采用食用酸溶液浸泡多孔陶瓷,清洗后烘干。该方法采用碳粉和有机造孔剂控制孔隙尺寸和孔隙率,粘土和玻璃粉为烧结助剂对刚玉主体进行烧结,多孔陶瓷对水基和醇基液体具有超亲效果,制备得到高孔隙率,高强度,吸液快的多孔刚玉陶瓷。(The invention discloses a preparation method of porous corundum ceramic for a heating atomizer, which comprises the following steps: (1) weighing the following raw materials in proportion: 40-70 wt% of corundum, 10-30 wt% of adhesive, 10-30 wt% of sintering aid and 10-30 wt% of pore-forming agent; (2) putting the raw materials into mixing equipment to obtain slurry; (3) spray drying and granulating the ceramic slurry; (4) putting the ceramic granulated material into a mould, and carrying out dry pressing to obtain a blank; (5) sintering the green body in a sintering furnace; (6) soaking the porous ceramic in edible acid solution, cleaning and drying. According to the method, carbon powder and an organic pore-forming agent are used for controlling the pore size and porosity, clay and glass powder are used as sintering aids for sintering the corundum main body, the porous ceramic has super-hydrophilic effects on water-based and alcohol-based liquids, and the porous corundum ceramic with high porosity, high strength and quick liquid absorption is prepared.)

1. A porous corundum ceramic for a heating atomizer is characterized in that: the components are as follows: 40-70 wt% of corundum with the particle size range of 1-300 mu m, 10-30 wt% of adhesive with the particle size range of 0.1-40 mu m, 10-30 wt% of sintering aid with the particle size range of 0.1-100 mu m, 10-30 wt% of pore-forming agent with the particle size range of 0.1-100 mu m, and the sum of the components is 100%.

2. A method for producing a porous corundum ceramic for a heating type atomizer according to claim 1, characterized in that: the method comprises the following steps:

(1) the raw material ratio is as follows:

40-70 wt% of corundum with a particle size range of 1-300 μm,

10-30 wt% of adhesive with the grain size range of 0.1-40 μm,

10-30 wt% of sintering aid with particle size range of 0.1-100 μm,

10-30 wt% of pore-forming agent with the particle size range of 0.1-100 μm,

the sum of the above components is 100%;

(2) mixing materials and pulping: putting the raw materials into mixing equipment, adding deionized water, and mixing, ball-milling or stirring to obtain slurry;

(3) spray granulation: spray drying and granulating the ceramic slurry;

(4) and (3) pressing and forming: putting the ceramic granulated material into a mould, and carrying out dry pressing to obtain a blank;

(5) and (3) sintering: sintering the blank in a sintering furnace, cooling to obtain porous ceramic, and forming a ceramic oxide film on the surface of the porous ceramic;

(6) super-parent treatment: soaking the porous ceramic in one or a mixed acid solution of gluconic acid solution, malic acid solution and tartaric acid solution at the temperature of 20-100 ℃, wherein the concentration of the acid solution is 10-80%, and the soaking time is 2-24 hours; in the acid liquor, a large number of hydroxyl groups can be formed on the surface of the ceramic, and the hydroxyl groups and hydrogen ions in the acid liquor further form hydrogen bonds;

(7) cleaning and drying: and cleaning with clear water, and drying.

3. The method according to claim 2, wherein the porous corundum ceramic for a heating type atomizer is prepared by:

the adhesive comprises an organic adhesive and an inorganic adhesive, wherein the organic adhesive comprises one or more of PVA, water-soluble cellulose, glucose and water-soluble phenolic resin; the inorganic binder comprises one or more of montmorillonite, illite, sepiolite, kaolin, palygorskite and vermiculite.

4. The method according to claim 2, wherein the porous corundum ceramic for a heating type atomizer is prepared by:

the sintering aid is one or a combination of more of magnesium oxide, silicon dioxide, calcium carbonate, titanium dioxide, glass powder and sodium silicate.

5. The method according to claim 2, wherein the porous corundum ceramic for a heating type atomizer is prepared by:

the pore-forming agent comprises an inorganic pore-forming agent and an organic pore-forming agent, wherein the inorganic pore-forming agent comprises one or more of petroleum coke, activated carbon, graphite, charcoal, coke, coal powder, ammonium carbonate, ammonium bicarbonate and ammonium chloride; the organic pore-forming agent comprises one or a combination of more of PVA, PMMA, PVB, starch, dextrin and cellulose.

6. The method according to claim 2, wherein the porous corundum ceramic for a heating type atomizer is prepared by: and mixing the materials by a ball mill or a high-speed stirrer to prepare pulp, and then performing spray drying and granulation.

7. The method according to claim 2, wherein the porous corundum ceramic for a heating type atomizer is prepared by: and (3) adding the granulation powder into a steel die by adopting a dry pressing process, and pressing and forming.

8. The method according to claim 2, wherein the porous corundum ceramic for a heating type atomizer is prepared by: the sintering furnace adopts a high-temperature sintering furnace with air atmosphere, adopts one of a muffle furnace, a tunnel kiln and a bell jar furnace, has the sintering temperature of 1300 ℃ and 1500 ℃, and keeps the temperature for 1-4 hours.

Technical Field

The invention relates to the field of ceramics, in particular to porous corundum ceramics for a heating atomizer and a preparation method thereof.

Background

An atomizer is an apparatus for atomizing a liquid, and is required to have a stable atomization effect, fine and uniform droplets, and high atomization efficiency. The atomizer has wide field, for example, the atomizer is applied to medical treatment, liquid medicine is atomized, and the atomizer is directly applied to the respiratory tract and the lung of a patient, and is a treatment mode with outstanding advantages for treating respiratory tract diseases; the atomizing water is applied to the air humidifier to atomize water, humidify air and improve air quality; the essential oil is applied to aromatherapy and liquid mosquito-repellent incense, water-based essential oil or mosquito-repellent incense liquid is atomized and dispersed to indoor space, and the effects of adjusting atmosphere and repelling mosquitoes are achieved; the electronic cigarette aerosol is applied to electronic cigarettes, tobacco tar is atomized, traditional tobacco is replaced, and harm is reduced; it is also applied to other fields: such as hair spray devices for hair styling, and the like.

The atomization principle of the atomizer mainly comprises ultrasonic atomization, pressure atomization and heating atomization. The heating atomization mode is to make electric heating wire on the surface of porous ceramic, and to atomize the liquid by electrifying and heating. The heating type atomizer is small in size, high in working efficiency, good in atomization effect and low in cost, and is an atomizer type with great prospect.

The porous ceramic for the heating atomizer is mainly processed and produced by a hot-press casting process, takes diatomite, quartz sand and the like as raw materials, is formed by adopting processes of gel injection molding, hot-press injection and the like for porous ceramic, and is sintered at the temperature of 600-900 ℃, however, the porous ceramic manufactured by the method has low compressive strength, is easy to damage and remove slag, has low speed of absorbing liquid medicine or other atomized liquid, and has insufficient atomization effect.

Therefore, the porous ceramic for the atomizer has the advantages of high strength, no slag falling, high porosity and fast liquid absorption and the preparation method thereof.

Disclosure of Invention

The invention relates to a preparation method of porous corundum ceramics for a heating atomizer, which has the characteristics of high porosity, quick liquid absorption, high atomization efficiency, high strength, no slag falling and the like, and comprises the following steps:

the technical scheme of the invention is to provide porous corundum ceramic for a heating atomizer, which has the following formula, and the porous corundum ceramic comprises the following components in parts by weight: 40-70 wt% of corundum with the particle size range of 1-300 mu m, 10-30 wt% of adhesive with the particle size range of 0.1-40 mu m, 10-30 wt% of sintering aid with the particle size range of 0.1-100 mu m, 10-30 wt% of pore-forming agent with the particle size range of 0.1-100 mu m, and the sum of the components is 100%.

The invention also provides a preparation method of the porous corundum ceramic for the heating atomizer, which is characterized by comprising the following steps of: the method comprises the following steps:

(1) the raw material ratio is as follows:

40-70 wt% of corundum with a particle size range of 1-300 μm,

10-30 wt% of adhesive with the grain size range of 0.1-40 μm,

10-30 wt% of sintering aid with particle size range of 0.1-100 μm,

10-30 wt% of pore-forming agent with the particle size range of 0.1-100 μm,

the sum of the above components is 100%;

(2) mixing materials and pulping: putting the raw materials into mixing equipment, adding deionized water, and mixing, ball-milling or stirring to obtain slurry;

(3) spray granulation: spray drying and granulating the ceramic slurry;

(4) and (3) pressing and forming: putting the ceramic granulated material into a mould, and carrying out dry pressing to obtain a blank;

(5) and (3) sintering: sintering the blank in a sintering furnace, cooling to obtain porous ceramic, and forming a ceramic oxide film on the surface of the porous ceramic;

(6) super-parent treatment: soaking the porous ceramic in one or a mixed acid solution of gluconic acid solution, malic acid solution and tartaric acid solution at the temperature of 20-100 ℃, wherein the concentration of the acid solution is 10-80%, and the soaking time is 2-24 hours; in the acid liquor, a large number of hydroxyl groups can be formed on the surface of the ceramic, and the hydroxyl groups and hydrogen ions in the acid liquor further form hydrogen bonds;

(7) cleaning and drying: and cleaning with clear water, and drying.

The adhesive comprises an organic adhesive and an inorganic adhesive, wherein the organic adhesive comprises one or more of PVA, water-soluble cellulose, glucose and water-soluble phenolic resin; the inorganic binder comprises one or more of montmorillonite, illite, sepiolite, kaolin, palygorskite and vermiculite.

The sintering aid is one or a combination of more of magnesium oxide, silicon dioxide, calcium carbonate, titanium dioxide, glass powder and sodium silicate.

The pore-forming agent comprises an inorganic pore-forming agent and an organic pore-forming agent, wherein the inorganic pore-forming agent comprises one or more of petroleum coke, activated carbon, graphite, charcoal, coke, coal powder, ammonium carbonate, ammonium bicarbonate and ammonium chloride; the organic pore-forming agent comprises one or more of PVA, PMMA, PVB, starch, dextrin and cellulose.

And mixing the materials by a ball mill or a high-speed stirrer to prepare pulp, and then performing spray drying and granulation.

And (3) adding the granulation powder into a steel die by adopting a dry pressing process, and pressing and forming.

The sintering furnace adopts a high-temperature sintering furnace with air atmosphere, adopts one of a muffle furnace, a tunnel kiln and a bell jar furnace, has the sintering temperature of 1300 ℃ and 1500 ℃, and keeps the temperature for 1-4 hours.

After the steps are adopted, compared with the prior art, the method has the following advantages:

(1) the super-hydrophilic surface absorbs liquid quickly: a large number of hydrogen bonds are formed on the surface of the porous ceramic treated by the edible acid solution, the porous ceramic has super-hydrophilic capacity to water and alcohol liquid, and the water absorption speed and the liquid medicine speed are greatly increased. The used gluconic acid, malic acid and tartaric acid are edible organic acids commonly used in food industry, and are harmless to human body. The inner surface and the outer surface of the porous ceramic are oxides, a large number of hydroxyl groups can be formed on the surface of the ceramic in acid liquor, and the hydroxyl groups and hydrogen ions in the acid liquor further form hydrogen bonds. The super-hydrophilic adsorption material has super-hydrophilic capacity on water-based liquid, greatly accelerates the adsorption speed, ensures the atomization amount for supplementing the water-based liquid, and has a guarantee effect.

(2) The porosity is high: the technology adopts the dual pore-forming effect of carbon powder and organic pore-forming agent, and the porosity of the porous ceramic can reach 50-70%. Pore sizes fall into two categories: one is large-size pores formed by the granulated material or large-particle carbon powder between the granulated material particles or corundum main material particles; the other is small-size pores formed by organic pore-forming agents and positioned inside granules of the granulating material. The pores of the two structures are overlapped, so that the porosity is improved, the capillary effect is improved, and the adsorption speed of the water-based liquid is accelerated.

(3) The strength is high: the existing porous ceramics have low bending strength, generally about 10 MPa. According to the technology, clay and glass powder are used as double sintering aids, full sintering is formed inside the granulating materials, between the granulating materials and between main corundum particles, a double-communication three-dimensional network structure of a ceramic body and air holes is formed, the air holes are communicated with each other, rapid supply and adsorption of water-based liquid are guaranteed, the high strength of the ceramic is also guaranteed, and the bending strength of the porous ceramic can reach 20-35 Mpa.

(4) The efficiency is high: the invention adopts a dry pressing forming process, automatic pressing is realized, the formula and the process are environment-friendly, and the production efficiency is greatly improved.

(5) The corundum multi-ceramic is used as an atomizer, so that the cost is low, the material is healthy and safe, the material strength is high, and powder and slag are not dropped.

Description of the drawings:

FIG. 1 is a SEM microstructure of a porous corundum ceramic of the present invention

The specific embodiment is as follows:

in order to facilitate an understanding of the invention, specific examples are set forth below. All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. These examples are provided so that this disclosure will be thorough and complete, and are not intended to limit the invention.