Switch device for starting device of engine
阅读说明:本技术 用于发动机的起动装置的开关装置 (Switch device for starting device of engine ) 是由 扬·伯特 于 2017-06-26 设计创作,主要内容包括:本发明涉及一种用于发动机的起动装置的开关装置(10),该开关装置包括:马达的供电电路的两个端子(11、12);螺线管装置(13),该螺线管装置具有轴线(14),并且包括:绕所述轴线(14)缠绕的螺线管线圈(16);柱塞(17),该柱塞被部分地容纳在螺线管线圈(16)中并包括芯(18)和接触板(21);其中,当电流通过螺线管线圈(16)时,使柱塞(17)从非作用位置轴向移动到作用位置,从而将马达的小齿轮移动成与发动机的环齿轮接合,在该作用位置,接触板(21)与端子(11、12)接触,以闭合马达供电电路;继电器(30),该继电器具有轴线并包括:继电器线圈(36);可移动构件(31),当电流通过继电器线圈(36)时,使该可移动构件(31)从电流不能通过螺线管线圈(16)的断开位置移动到使电流通过螺线管线圈(16)的闭合位置;螺线管装置(13)和继电器(30)具有同一个轴线(14)。(The invention relates to a switching device (10) for a starting device of an engine, comprising: two terminals (11, 12) of a power supply circuit of the motor; a solenoid device (13) having an axis (14) and comprising: a solenoid coil (16) wound about the axis (14); a plunger (17) partially housed in the solenoid coil (16) and comprising a core (18) and a contact plate (21); wherein, when an electric current is passed through the solenoid coil (16), the plunger (17) is caused to move axially from an inactive position to an active position, thereby moving the pinion of the motor into engagement with the ring gear of the engine, in which active position the contact plate (21) is in contact with the terminals (11, 12) to close the motor supply circuit; a relay (30) having an axis and comprising: a relay coil (36); a movable member (31) that moves the movable member (31) from an open position where current cannot pass through the solenoid coil (16) to a closed position where current passes through the solenoid coil (16) when current passes through the relay coil (36); the solenoid device (13) and the relay (30) have the same axis (14).)
1. A switching device (10) for a starting device (3) of an engine, comprising:
two terminals (11, 12) of a power supply circuit of the motor (6);
a solenoid device (13) having an axis (14), the solenoid device (13) comprising:
a solenoid coil (16) wound about the axis (14);
a plunger (17), said plunger (17) being partially housed in said solenoid coil (16) and comprising a core (18) and a contact plate (21);
wherein, when an electric current is passed through the solenoid coil (16), the plunger (17) is axially moved from an inactive position to an active position, moving the pinion (8) of the motor (6) into engagement with the ring gear (2) of the engine, in which active position the contact plate (21) is in contact with the terminals (11, 12) to close the power supply circuit of the motor;
a relay (30) having an axis (14), the relay (30) comprising:
a relay coil (36);
a movable member (31) that moves the movable member (31) from an open position where current cannot pass through the solenoid coil (16) to a closed position where current passes through the solenoid coil (16) when current passes through the relay coil (36);
the solenoid device (13) and the relay (30) have the same axis (14).
2. The switching device (10) of claim 1 wherein the movable member (31) of the relay (30) is configured to rotate about the axis (14) between the open position and the closed position.
3. The switching device (10) according to claim 2, wherein the relay (30) is configured such that the movable member (31) has a rotation range between 30 ° and 60 °, such as about 45 °, between the open position and the closed position.
4. The switching device (10) according to any of claims 1 to 3, wherein the relay (30) comprises biasing means (37), the biasing means (37) being for biasing the movable member (31) towards its off position.
5. The switching device (10) according to any one of claims 2 to 4, wherein the relay (30) further comprises:
a switch (40), said switch (40) being biased towards an open position and being movable to a closed position in which it closes a power supply circuit of said solenoid device (13) so that an electric current can pass through said solenoid coil (16);
an actuator (43), the actuator (43) being rotatably secured to the movable member (31) and configured to: the actuator (43) moves the switch (40) towards its closed position when the movable member (31) moves towards its closed position.
6. The switching device (10) according to any of claims 2 to 5, wherein the relay (30) comprises a substantially C-shaped stator (34), the stator (34) preferably having one pole (35) at each of its ends, the poles (35) substantially facing each other in a radial direction, the relay coil (36) being wound around the stator (34).
7. The switching device (10) according to claim 6, wherein the relay (30) further comprises a rotor (31) as the movable member, the rotor (31) having at least one magnetic pole and being rotatably mounted about the axis (14) between the magnetic poles (35) of the stator.
8. The switching device (10) according to any one of claims 1 to 7, wherein the plunger (17) comprises a shaft (19), the shaft 19 having a first end secured to the core (18) or axially movable by the core (18), and an end stop (20) secured to a second end of the shaft (19) opposite the core (18), the contact plate (21) comprising a central hole (22), the shaft (19) being engaged in the central hole (22), the switching device (10) further comprising biasing means (23), the biasing means (23) being configured to urge the contact plate (21) towards the end stop (20).
9. The switching device (10) according to claims 2 and 8, characterized in that said movable member (31) comprises a central hole (32), said shaft (19) being engaged in this central hole (32), so that said movable member (31) is rotatably mounted with respect to said shaft (19) between said core (18) and said contact plate (21), and said movable member (31) is axially free with respect to said shaft (19).
10. The switching device (10) according to claim 8 or 9, wherein the contact plate (21) and the plunger (17) are mutually configured such that the contact plate (21) is pivotable about an axis orthogonal to the solenoid axis (14) by an angle (α), the angle (α) being in the range of 0.5 ° to 10 °, for example about 3 °.
11. The switching device (10) according to any one of claims 1 to 10, further comprising a safety device (50), the safety device (50) being able to assume a safety position in which it prevents the contact plate (21) from coming into contact with the terminals (11, 12) and, when the movable member (31) of the relay (30) moves towards its closed position, it moves towards a connection position in which the safety device (50) allows the contact plate (21) to come into contact with the terminals (11, 12).
12. The switching device (10) according to claim 11 and claim 5, wherein the actuator (43) is arranged on the safety device (50).
13. The switching device (10) according to claim 11 or 12, wherein the terminals (11, 12) have contact surfaces (62), the contact surfaces (62) extending substantially in a plane orthogonal to the axis (14) and facing the contact plate (21), and the safety device (50) comprises:
a substantially radial surface (60), said substantially radial surface (60) being arranged substantially flush with a contact surface (62) of the terminal, or said substantially radial surface being further from the contact plate (21) than the contact surface (62) of the terminal; and
a protrusion (59), the protrusion (59) extending from the radial surface (60) towards the contact plate (21), the protrusion (59) being configured such that:
in the safety position, the projection is arranged substantially axially aligned with one terminal (11, 12) and extends further towards the contact plate (21) with respect to a contact surface (62) of the terminal;
in the connecting position, the projection is offset with respect to the terminal (11, 12).
14. The switching device (10) according to claim 13, wherein the projection (59) has an inclined surface (61) and preferably the contact plate (21) has a corresponding chamfer (63).
15. The switching device (10) according to any one of claims 11 to 14 and claim 2, wherein the safety device (50) has at least one driven member (58), the driven member (58) cooperating with an operating member (33) of the movable member (31) such that rotation of the movable member causes rotation of the safety device about the axis (14).
16. The switching device (10) according to claim 15, wherein said movable member (31) has at least one radial projection (33) as said operating member, and said safety device (50) comprises an annular collar (54), said annular collar (54) being provided with at least one radial recess or opening (58) as said driven member, said collar (54) being mounted around said movable member (31), wherein said radial projection (33) is housed in said radial recess or opening (58).
17. The switching device (10) according to claim 16 and claim 5, wherein the actuator (43) is arranged on the annular collar (54).
18. The switching device (10) according to any one of claims 11 to 17 when depending on claim 13, wherein the safety device (50) comprises a ring (53) arranged around the terminals (11, 12), an annular collar (54) arranged around the movable member (31), and a peripheral wall (55) extending axially and joining the ring (53) and the annular collar (54), the projection (59) being arranged on the ring (53).
19. A starting device (3) for an engine, the starting device (3) comprising a motor (6) and further comprising a switching device (10) according to any one of claims 1 to 18, the motor (6) having an output shaft (7), the output shaft (7) comprising a pinion (8), wherein the plunger (17) of the solenoid device (13) is linked to the output shaft (7) of the motor (6) by a lever (24) such that axial movement of the plunger (17) causes axial movement of the output shaft (7), and wherein the motor (6) is connected to one of the terminals (12).
20. An engine apparatus comprising a starting device (3) according to claim 19, and further comprising:
an engine comprising a ring gear (2) with which the pinion (8) of the motor (6) can be brought into engagement;
a battery (4), said battery (4) being connected to said terminal (11) not connected to said motor (6) and being able to supply power to said solenoid coil (16) and to said relay coil (36);
an electrical control unit (5), the electrical control unit (5) for controlling the supply of power to the relay coil (36).
Technical Field
The present invention relates to a switch device for a starting device of an engine, a starting device for an engine including such a switch device, and an engine apparatus including such a starting device.
The invention is applicable in heavy vehicles, such as trucks, buses and construction equipment.
Background
A conventional starting device for an engine comprises a motor powered by a battery and comprising a pinion for engagement with a ring gear of the engine, and a switching device.
The switching device includes a solenoid device including at least one coil and a plunger received in the coil and axially movable when current is passed through the coil to cause the pinion to engage the engine ring gear and electrical power to be supplied to the motor. The switching device further includes a relay for controlling the operation of the solenoid device.
The relay is typically fastened to the starting device so that a radially protruding member is formed at the outer circumference of the starting device. This arrangement has a number of disadvantages.
One major problem is that such an arrangement requires space at the outer periphery of the starting device, which may not be available in many engine installations. This results in a sub-optimal relay installation and may prevent access to some components of the engine plant.
Further, with this arrangement, the lead wires required between the relay, the solenoid device, and the battery are exposed to external factors and may be damaged by corrosion or mechanical wear.
Thus, there appears to be room for improvement in starting devices from several perspectives.
Disclosure of Invention
It is an object of the present invention to provide a switching device for a starting device of an engine that solves at least part of the problems of the prior art in terms of packaging and service life.
To this end, according to a first aspect, the invention relates to a switching device for a starting device of an engine, comprising:
two terminals of a power supply circuit of the motor;
a solenoid device having an axis, the solenoid device comprising:
-a solenoid coil wound around said axis;
-a plunger, partially housed in the solenoid coil, and comprising a core and a contact plate;
wherein, when current is passed through the solenoid coil, the plunger is caused to move axially from an inactive position to an active position, thereby moving the pinion of the motor into engagement with the ring gear of the engine, in which active position the contact plate is in contact with the terminal to close the motor supply circuit;
-a relay having an axis, the relay comprising:
a relay coil;
a movable member that is moved from an open position where current cannot pass through the solenoid coil to a closed position where current passes through the solenoid coil when current passes through the relay coil;
the solenoid device and the relay have the same axis.
Due to this coaxial arrangement of the solenoid device and the relay, the invention greatly improves the packaging of the starting device, without external parts being provided at the outer periphery of the starting device. Furthermore, this makes it possible to form an integrated system (without external leads), which significantly increases the reliability of the starting device.
In one embodiment, the relay may be disposed between the core and the contact plate outside of the solenoid coil.
According to one embodiment, the movable member of the relay is configured to rotate about the axis between an open position and a closed position. From a magnetic point of view it is very efficient to arrange the relay coaxially and rotatably with respect to the solenoid arrangement, thus leading to a high performance. This also further improves the compactness of the starting device.
For example, the relay may be configured such that the range of rotation of the movable member between the open and closed positions is between 30 ° and 60 °, for example about 45 °.
The relay may comprise biasing means for biasing the movable member towards its open position.
The relay may further include:
a switch that is urged toward an open position and is movable to a closed position in which the switch closes a power supply circuit of the solenoid device so that current can pass through the solenoid coil;
an actuator rotatably secured to the movable member and configured to: the actuator moves the switch towards its closed position when the movable member is moved towards its closed position.
According to one embodiment, the relay comprises a stator having at least one pole. For example, the stator is substantially C-shaped, having one magnetic pole at each of its ends, the magnetic poles substantially facing each other in the radial direction, the relay coil being wound around the stator. The relay coil can be wound around a central portion of the stator.
The relay may further comprise a rotor as said movable member, the rotor having at least one pole and being rotatably mounted about said axis, for example between the poles of the stator.
The plunger may comprise a shaft having a first end secured to or axially movable by the core, and an end stop secured to a second end of the shaft opposite the core, the contact plate comprising a central bore into which the shaft is engaged, the switching device further comprising biasing means configured to urge the contact plate towards the end stop.
For example, the movable member may comprise a central hole into which the shaft is engaged, the movable member thus being rotatably mounted relative to the shaft between the core and the contact plate, and the movable member being axially free relative to the shaft.
The contact plate and plunger may be mutually configured such that the contact plate may pivot about an axis orthogonal to the solenoid axis through an angle in the range 0.5 ° to 10 °, for example about 3 °. This arrangement makes the separation of the contact plate from the terminal easier. To this end, for example, the diameter of the central hole of the contact plate may be slightly larger than the diameter of the shaft.
According to one embodiment, the switching device further comprises a safety device which can be in a safety position in which it prevents the contact plate from coming into contact with the terminal and which, when the movable member of the relay is moved towards its closed position, moves it towards a connection position in which it allows the contact plate to come into contact with the terminal.
The safety device allows to prevent the contact plate from coming into contact with the terminal when the solenoid coil is not energized, thereby improving safety. Then, when the movable member is moved back to its open position, the safety device is moved back to its safety position, forcing the contact plate to separate from the terminal.
In one embodiment, the terminal may have a contact surface extending substantially in a plane orthogonal to said axis and facing the contact plate, and the security device may comprise:
-a substantially radial surface arranged substantially flush with the terminal contact surface; and
-a protrusion extending from the radial surface towards the contact plate, the protrusion being configured such that:
-in the safety position, the projection is arranged substantially axially aligned (in line) with one of the terminals and extends further towards the contact plate with respect to the terminal contact surface;
in the connected position, the tab is offset relative to the terminal.
The projection may have an inclined surface and preferably the contact plate may have a corresponding chamfer. This makes separation of the contact plate from the terminal easier.
The safety device may have at least one driven member which cooperates with an operating member of the movable member such that rotation of the movable member causes rotation of the safety device about said axis.
For example, the movable member has at least one radial projection as said operating member, and the safety device comprises an annular collar provided with at least one radial recess or opening as said driven member, the collar being mounted around the movable member, wherein said radial projection is received in the radial recess or opening.
The actuator may be arranged on the safety device, for example on the annular collar.
The safety device may include a ring disposed around the terminal, an annular collar disposed around the movable member, and a peripheral wall extending axially and joining the ring and the annular collar, the projection being disposed on the ring.
According to a second aspect, the invention relates to a starting device for an engine, comprising a motor having an output shaft comprising a pinion, and further comprising a switching device as described hereinbefore, wherein a plunger of a solenoid device is linked to the output shaft of the motor by a lever such that axial movement of the plunger causes axial movement of the output shaft, and wherein the motor is connected to one of said terminals.
According to a third aspect, the invention relates to an engine arrangement comprising a starting device as described hereinbefore, and further comprising:
an engine including a ring gear with which a pinion of the motor may be brought into engagement;
a battery connected to a terminal not connected to the motor and capable of supplying power to the solenoid coil and the relay coil;
an electric control unit for controlling the power supply of the relay coil.
Further advantages and advantageous features of the invention are disclosed in the following description and in the dependent claims.
Drawings
With reference to the accompanying drawings, the following is a more detailed description of embodiments of the invention cited as examples.
In these figures:
FIG. 1 is a schematic illustration of an engine arrangement including a starting device including a switching device, according to an embodiment of the present invention;
fig. 2 is a detailed sectional view of the switching device according to line II-II of fig. 5;
fig. 3 is a cross-sectional view of the switching device according to the line III-III of fig. 2, the movable member of the switching device being in the open position;
fig. 4 is a sectional view of the switching device according to the line IV-IV of fig. 2;
fig. 5 is a sectional view of the switching device according to the line V-V of fig. 2;
fig. 6 and 7 are perspective views of a safety device included in the switching device;
FIG. 8 is a view similar to FIG. 3 with the movable member of the switch device in a closed position;
fig. 9 is a sectional view of the switching device according to the line IX-IX of fig. 5;
fig. 10 and 11 are detailed views of the safety device and the contact plate of the switching device and show the steps for closing the motor supply circuit;
fig. 12 to 15 are detailed views of the safety device and the contact plate of the switching device and show the steps for disconnecting the motor supply circuit;
fig. 16 is a detailed view of the switching device near the contact plate.
Detailed Description
The engine arrangement 1 is partially shown in fig. 1. The engine arrangement 1 comprises an engine (not shown) comprising a ring gear 2, a
The starting
The switching means 10 comprise the terminals of the power supply circuit of the motor 6, i.e. a
The switching
Alternatively, the
The plunger also comprises a
Further, the plunger 17 of the
Thus, when the current provided by the battery 4 passes through the
axial movement of the motor output shaft 7 by means of the lever 24, so as to engage the pinion 8 of the motor 6 with the ring gear 2 of the engine;
the
The switching
The
In the exemplary embodiment shown, the
The
The switching
When no current passes through the
The battery 4 supplies current to the
There may be provided: the
As shown in fig. 3, the
The
In other words, activation of the
The
More specifically, the
An embodiment of the
The
On its
The
The
As can be seen in fig. 7, the
As shown in fig. 2 and 9, when installed in the
The operation of the
In the position in fig. 3, when no current is passing through the
As explained previously, when current is passed through the
In particular, in the embodiment shown, the
When the
In contrast, fig. 12 to 15 show the relative positions of the
From the connected position of fig. 12 (same as fig. 11), when the
When the
This separation movement may also be facilitated by another arrangement shown in fig. 16 the diameter of the
It is to be understood that the invention is not limited to the embodiments described above and shown in the drawings; rather, one of ordinary skill in the art appreciates that various modifications and changes can be made within the scope of the claims set forth below.
Although the above detailed description has been made with respect to a switching device including a stator and a rotor, other embodiments may have another type of movable member as long as the movable member operates as follows: when current is passed through the relay coil, the movable member is moved from an open position in which current cannot pass through the solenoid coil to a closed position in which current is passed through the solenoid coil. The movable member may be configured to rotate about the axis between the open and closed positions, although other types of movement are also contemplated.
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