Complete detection system for tearing of conveying belt
阅读说明：本技术 输送带撕裂全套检测系统 (Complete detection system for tearing of conveying belt ) 是由 冯军伟 黄雷 夏文浩 于 2019-10-14 设计创作，主要内容包括：本发明公开了一种输送带撕裂全套检测系统,涉及运输设备技术领域；包括多功能撕裂检测部件、边部撕裂检测部件、撕裂叠带检测部件、清扫器撕裂检测部件、电控系统；电控系统通过电路与多功能撕裂检测部件、边部撕裂检测部件、撕裂叠带检测部件和清扫器撕裂检测部件接通,电控系统识别故障点并串入流程总故障报警/停机。本发明通过撕种检测装置组合成一套完善的输送带撕裂检测系统,可有效针对输送带撕裂时在工作面与非工作面产生的的皮带舌头、孔洞、穿透洒煤、胶条、边缘缺失等各种状态进行检测,多方面、多角度、多手段的检测方式可解决现有技术上常出现的漏检现象,降低撕裂带来的损失。(The invention discloses a complete set of detection system for tearing of a conveying belt, and relates to the technical field of transportation equipment; the cleaner comprises a multifunctional tearing detection part, an edge tearing detection part, a tearing and overlapping belt detection part, a sweeper tearing detection part and an electric control system; the electric control system is communicated with the multifunctional tearing detection part, the edge tearing detection part, the tearing overlapped belt detection part and the sweeper tearing detection part through circuits, and the electric control system identifies fault points and is connected in series with a flow total fault alarm/shutdown. The invention combines a set of complete conveyor belt tearing detection system through the seed tearing detection device, can effectively detect various states such as belt tongues, holes, coal penetration and sprinkling, rubber strips, edge loss and the like generated on a working surface and a non-working surface when the conveyor belt is torn, and can solve the problem of missed detection in the prior art by a detection mode with multiple aspects, multiple angles and multiple means, thereby reducing the loss caused by tearing.)
1. The utility model provides a complete set detecting system is torn to conveyer belt which characterized in that: the cleaner comprises a multifunctional tearing detection part, an edge tearing detection part, a tearing and overlapping belt detection part, a sweeper tearing detection part and an electric control system; the multifunctional tearing detection part is used for receiving the edge tearing detection part, the edge tearing detection part is used for receiving the tearing overlapped belt detection part, and the tearing overlapped belt detection part is used for receiving the sweeper tearing detection part; the electric control system is communicated with the multifunctional tearing detection part, the edge tearing detection part, the tearing overlapped belt detection part and the sweeper tearing detection part through circuits.
2. The conveyor belt tear ensemble detection system of claim 1, wherein: the multifunctional tearing detection part comprises a belt conveyor stroke section, an upper detection rod, a material receiving plate, a main shaft, a material blocking plate, a belt conveyor stroke section, a stop screw, a spherical bearing with a seat, a counterweight bracket, a limit switch, a connecting rod and a lower detection rod; belt conveyor journey section with go up the test bar phase-match, go up the test bar with connect flitch fixed connection in the main shaft upper end, the striker plate is fixed to be hung the lower extreme of main shaft, belt conveyor return section with the connecting rod matches with lower test bar fixed phase, the main shaft with the connecting rod passes through the backstop fix with screw, the main shaft with be equipped with area seat spherical bearing and counter weight support between the connecting rod, the counter weight support passes through the clamp to be fixed on the area seat spherical bearing, limit switch installs on the connecting rod.
3. The conveyor belt tear ensemble detection system of claim 1, wherein: the edge tearing detection part comprises a return belt carrier roller group, a small tearing switch carrier roller, an induction switch, a tearing switch walking device, a walking device synchronizing rod, a walking track, a belt and an action position of the small tearing switch carrier roller; the tearing switch walking device is characterized in that the tearing switch small carrier roller is arranged below the tearing switch walking device, the walking track is arranged at the upper end of the return belt carrier roller set, the tearing switch walking device is arranged at two ends of the walking track and connected with the walking device synchronizing rod, the belt is arranged between the tearing switch walking devices, and the tearing switch walking device is provided with the tearing switch small carrier roller, the induction switch and the tearing switch small carrier roller action position.
4. The conveyor belt tear ensemble detection system of claim 1, wherein: the tearing and overlapping belt detection part comprises a tearing and overlapping belt, a tearing and overlapping belt detection carrier roller and an infrared range finder; the belt tearing and folding belt is movably arranged on the belt tearing and folding detection carrier roller, the belt tearing and folding detection carrier roller is fixed on the fixed support frame, and the lower end of the fixed support frame is provided with a plurality of infrared range finders.
5. The conveyor belt tear ensemble detection system of claim 1, wherein: the sweeper tearing detection component comprises a sweeper shaft, a base, a shaft sleeve, a friction plate, a sliding friction disc, an end cover, a disc spring, a compression nut, a sealing ring, a connecting support, a connecting rod, a spring mounting support, a spring adjusting nut and a rack; the base is fixed in the frame, the sweeper shaft with base swing joint, the one end of sweeper shaft is connected with axle sleeve, friction disc, slip friction disc, end cover, dish spring, gland nut, sealing washer and spring mounting bracket, spring mounting bracket lower extreme is equipped with spacing hole, be equipped with on the connecting rod spring and spring adjusting nut, the connecting rod with linking bridge fixed connection, the base with frame fixed connection.
6. The conveyor belt tear ensemble detection system of claim 5, wherein: the sweeper is characterized in that a shaft sleeve is arranged between the base and the sweeper shaft, an end cover and a sealing ring are arranged on the base, a sliding friction disc is arranged on the end cover, a friction disc is arranged inside the sliding friction disc, a disc spring is arranged between the end cover and the sealing ring, and the disc spring is connected with a compression nut.
7. The conveyor belt tear ensemble detection system of claim 1, wherein: the power system is externally connected with an upper computer.
Technical Field
The invention relates to the technical field of transportation equipment, in particular to a complete set of detection system for tearing of a conveying belt.
Background
The belt conveyor is important equipment for transferring and conveying bulk cargo materials, is widely applied to the fields of mineral products, coal, ports, power stations, building materials, grains and the like, has the tearing problem which is a common fault in the production operation process, has long influence time and serious loss, and even causes casualties.
The tearing is mainly caused by that foreign matters or impurities injure and penetrate through the conveying belt, are clamped on the conveying belt and are clamped on a hopper or other positions in the operation process, so that the conveying belt is broken and cut through; or a broken hole or a wound is formed, the broken hole or the wound is extruded and interfered with a sweeper in the operation process to form a torn rubber strip, and the rubber strip is torn in a long distance when passing through the sweeper; or deviation occurs in the running process, and the side part is interfered with other structures of equipment, so that the side part is cracked or torn.
The existing tearing detection mainly depends on a conveyer belt to form a certain degree of damage, and then the tearing problem is detected and discovered. Most of detection switch designs are in conveyer belt carrier segment bottom side, carry the non-working face of carrier segment and detect, if: a steel wire rope (or other flexible linear materials) is arranged at the position close to the bottom side (non-working surface) of the bearing section to be connected with a limit switch; a rigidity detection support is arranged to match with a movable connecting rod mechanism; installing a pressure-sensitive element to receive a foreign object impact signal; and installing an infrared correlation original to detect signals and the like when the partition is detected.
The existing tearing detection can only carry out effective detection when an adhesive tape generated when a conveying belt is torn is positioned on one side of a non-working surface (or after a broken hole is generated and coal is scattered). The adhesive tape can not be detected on one side of the working surface or the adhesive tape is not generated (or the overlapped tape is generated); edge tears cannot be effectively detected; the system detection function can not be realized at the tearing source; meanwhile, the device is greatly influenced by external factors such as field water accumulation, materials, strong wind and the like, and is easy to malfunction.
Although the tearing detection device for the conveying belt appears earlier, the existing products are mostly arranged at the bottom side of the bearing section, the detection and triggering conditions are single, and the complex diversity of tearing cannot be dealt with. Particularly, the edge tearing detection device and the sweeper position detection tearing detection device are not found in the same type of products in the market at present. The conveyer belt has wide application and wide market prospect, and has huge growth potential along with the construction of unmanned intelligent ports.
Disclosure of Invention
The invention aims to solve the technical problem of providing a complete set of conveyor belt tearing detection system which can deal with different tearing conditions and has complete functions.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a complete set of detection system for tearing of a conveying belt comprises a multifunctional tearing detection part, an edge tearing detection part, a tearing and overlapping belt detection part, a sweeper tearing detection part and an electric control system; the multifunctional tearing detection part is used for receiving the edge tearing detection part, the edge tearing detection part is used for receiving the tearing overlapped belt detection part, and the tearing overlapped belt detection part is used for receiving the sweeper tearing detection part; the electric control system is communicated with the multifunctional tearing detection part, the edge tearing detection part, the tearing overlapped belt detection part and the sweeper tearing detection part through circuits.
As a preferred embodiment, the multifunctional tearing detection component comprises a belt conveyor stroke section, an upper detection rod, a material receiving plate, a main shaft, a material blocking plate, a belt conveyor stroke section, a stop screw, a spherical bearing with a seat, a counterweight bracket, a limit switch, a connecting rod and a lower detection rod; belt conveyor journey section with go up the test bar phase-match, go up the test bar with connect flitch fixed connection in the main shaft upper end, the striker plate is fixed to be hung the lower extreme of main shaft, belt conveyor return section with the connecting rod matches with lower test bar fixed phase, the main shaft with the connecting rod passes through the backstop fix with screw, the main shaft with be equipped with area seat spherical bearing and counter weight support between the connecting rod, the counter weight support passes through the clamp to be fixed on the area seat spherical bearing, limit switch installs on the connecting rod.
As a preferred embodiment, the edge tearing detection component comprises a return belt carrier roller group, a small tearing switch carrier roller, an induction switch, a tearing switch walking device, a walking device synchronizing rod, a walking track, a belt and a small tearing switch carrier roller action position; the tearing switch walking device is characterized in that the tearing switch small carrier roller is arranged below the tearing switch walking device, the walking track is arranged at the upper end of the return belt carrier roller set, the tearing switch walking device is arranged at two ends of the walking track and connected with the walking device synchronizing rod, the belt is arranged between the tearing switch walking devices, and the tearing switch walking device is provided with the tearing switch small carrier roller, the induction switch and the tearing switch small carrier roller action position.
As a preferred embodiment, the tearing and overlapping belt detecting component comprises a tearing and overlapping belt, a tearing and overlapping belt detecting carrier roller and an infrared range finder; the belt tearing and folding belt is movably arranged on the belt tearing and folding detection carrier roller, the belt tearing and folding detection carrier roller is fixed on the fixed support frame, and the lower end of the fixed support frame is provided with a plurality of infrared range finders.
As a preferred embodiment, the sweeper tear detection component comprises a sweeper shaft, a base, a shaft sleeve, a friction plate, a sliding friction disc, an end cover, a disc spring, a compression nut, a sealing ring, a connecting support, a connecting rod, a spring mounting support, a spring adjusting nut and a frame; the base is fixed in the frame, the sweeper shaft with base swing joint, the one end of sweeper shaft is connected with axle sleeve, friction disc, slip friction disc, end cover, dish spring, gland nut, sealing washer and spring mounting bracket, spring mounting bracket lower extreme is equipped with spacing hole, be equipped with on the connecting rod spring and spring adjusting nut, the connecting rod with linking bridge fixed connection, the base with frame fixed connection.
As a preferred embodiment, a shaft sleeve is arranged between the base and the sweeper shaft, an end cover and a sealing ring are arranged on the base, a sliding friction disc is arranged on the end cover, a friction plate is arranged inside the sliding friction disc, a disc spring is arranged between the end cover and the sealing ring, and the disc spring is connected with a compression nut.
In a preferred embodiment, the power system is externally connected with an upper computer.
By adopting the technical scheme, the complete conveyor belt tearing detection system is formed by combining the tearing detection devices, various states such as belt tongues, holes, coal penetration and scattering, rubber strips, edge loss and the like generated on the working surface and the non-working surface when the conveyor belt is torn can be effectively detected, the detection mode with multiple aspects, multiple angles and multiple means can solve the problem of missed detection in the prior art, and the loss caused by tearing is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of a multi-functional tear detection feature of the present invention;
FIG. 2 is a side view of the multi-functional tear detection feature of the present invention;
FIG. 3 is an enlarged view of the spindle junction of the multi-functional tear detection feature of the present invention;
FIG. 4 is a schematic view of an edge tear detection feature of the present invention;
FIG. 5 is a schematic view of a tear tape stack detection assembly according to the present invention;
FIG. 6 is a top view of a tear tape stack detection feature of the present invention;
FIG. 7 is an enlarged view of an infrared range finder in a tear tape stack detection unit according to the present invention;
FIG. 8 is a schematic view of the sweeper position tear detection feature of the present invention;
in the figure, 1-belt conveyor travel segment, 2-upper detection rod, 3-material receiving plate, 4-main shaft, 5-material blocking plate, 6-belt conveyor return segment, 7-stop screw, 8-spherical bearing with seat, 9-counterweight bracket, 10-limit switch, 11-connecting rod, 12-lower detection rod, 13-return belt carrier roller group, 14-small tear switch carrier roller, 15-inductive switch, 16-tear switch walking device, 17-walking device synchronous rod, 18-walking track, 19-belt, 20-small tear switch carrier roller action position, 21-working surface belt, 22-belt bearing carrier roller, 23-infrared distance meter, A-array infrared probe group, 24-fixed support frame, 25-sweeper shaft, 26-base, 27-connecting support, 28-connecting rod, 29-spring mounting support, 30-spring, 31-spring adjusting nut and 32-frame.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
As shown in fig. 1 to 8, a complete set of conveyor belt tearing detection system includes a multifunctional tearing detection component, an edge tearing detection component, a tearing and overlapping belt detection component, a sweeper tearing detection component, and an electric control system; the multifunctional tearing detection component receives the edge tearing detection component, the edge tearing detection component receives the tearing overlapped belt detection component, and the tearing overlapped belt detection component receives the sweeper tearing detection component; the electric control system is communicated with the multifunctional tearing detection part, the edge tearing detection part, the tearing overlapped belt detection part and the sweeper tearing detection part through circuits.
Specifically, the multifunctional tearing detection component comprises a belt conveyor stroke section 1, an
Specifically, the edge tearing detection component comprises a return belt
Specifically, the tearing and overlapping belt detecting component comprises a tearing and
Specifically, the sweeper tear detection component comprises a sweeper shaft 25, a base 26, a connecting bracket 27, a connecting rod 28, a spring mounting bracket 29, a spring 30, a spring adjusting nut 31 and a frame 32; the base 26 is fixed on the frame 32, the sweeper shaft 25 is movably connected with the base 26, one end of the sweeper shaft 25 is connected with the spring mounting bracket 29, the lower end of the spring mounting bracket 29 is provided with a limiting hole, the connecting rod 28 is provided with the spring 30 and a spring adjusting nut 31, the connecting rod 28 is fixedly connected with the connecting bracket 27, and the connecting bracket 27 is movably connected with the frame 32.
Specifically, a shaft sleeve is provided between the base 26 and the sweeper shaft 25, an end cap and a seal ring are provided on the base 26, a sliding friction disc is provided on the end cap, a friction plate is provided inside the sliding friction disc, a disc spring is provided between the end cap and the seal ring, and the disc spring is connected with a compression nut.
The working principle of each part of the conveyer belt tearing full set detection system is as follows:
as shown in fig. 1, 2 and 3, it can be understood that the
As shown in fig. 4, it can be understood that the device is installed above the return belt
As shown in fig. 5, 6 and 7, it can be understood that the tearing-overlapped
As shown in fig. 8, it can be understood that the base 26 is fixed on the frame 32, the sleeve is sleeved on the base 26, the disc spring presses the end cover, and the disc spring pressing torque is adjusted by the pressing nut, so that the friction force between the sliding friction disc and the friction plate is adjusted to be slightly larger than the set torque of the pressing spring. When the belt is damaged or an adhesive tape appears, the sweeper can slide by extruding the position of the same cutter head, and the limit of the mounting hole is driven to send a tearing signal.
And the electric control system displays the mounting positions of all detection parts, signal judgment, shutdown alarm and the like on an upper computer. When tearing, can accurate demonstration tear the type, tear the position, in time discover from the source, do benefit to the inspection and repair to expect through the research, the conveyer belt tears complete set of detecting system and makes up into one set of perfect conveyer belt through tearing kind of detection device and tears detecting system, can effectively detect at various states such as the belt tongue that the working face produced with non-working face when the conveyer belt tears, the hole, pierce through to spill coal, the adhesive tape, edge deletion, many ways's detection mode can solve the hourglass phenomenon that often appears on the prior art, reduce and tear the loss that brings and mend, reduce the loss.
The benefits achieved by the present invention are shown below
(1) Safety benefits
The system is developed and applied, stable and reliable performance can be realized, the workload of repeated inspection during operation is obviously reduced, and the safety risk of inspection personnel is reduced.
Meanwhile, the system has strong anti-interference performance during operation, greatly improves the precision and the reaction speed, avoids the occurrence of long-distance tearing safety accidents, and can obviously reduce the tearing fault risk compared with a common tearing detection device.
(2) Economic benefits
The statistics of the related expenses of the belt in 2017,2018 years is as follows, and the frequency and difficulty of belt vulcanization can be effectively reduced after the belt is successfully modified, so that the vulcanization cost is saved, and the manpower is reduced. Meanwhile, in view of manufacturing cost, after the system is put into use, the maintenance cost of the components is relatively low, and the average maintenance cost of a single time can be controlled within 500 yuan.
(3) Market expectation
The system is not put on the market at present, and has advantages in terms of production cost and equipment installation and maintenance according to the trial situation at the port. The sales scale is estimated to reach 350 ten thousand in 1 year and 1050 ten thousand in 3 years according to the port calculation of 30 conveyer belts. Only the national energy group can reach the scale of hundreds of millions, and other industries using conveyer belts such as metal, building materials, grain and the like are not included.
The invention combines a complete set of detection system for the tearing of the conveyer belt with a complete set of detection system for the tearing of the conveyer belt through the tearing detection device, can effectively detect various states such as belt tongues, holes, coal penetration and sprinkling, rubber strips, edge loss and the like generated on a working surface and a non-working surface when the conveyer belt is torn, and can solve the problem of missed detection in the prior art by a detection mode with multiple aspects, multiple angles and multiple means and reduce the loss caused by tearing. By implementing systematic debugging, system integration is realized on each tearing signal and each tearing position, judgment is carried out through signal feedback conditions, tearing types, positions, conditions and the like are comprehensively analyzed, upper computer pictures are gradually made, and visualization is realized.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.
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