阅读说明：本技术 螺旋楼梯及施工方法 (Spiral stair and construction method ) 是由 邢磊 乔树军 唐少先 马莉玲 王晶 吴启源 过令 束传勇 汪月辉 李宇 陈晓欢 于 2019-10-24 设计创作，主要内容包括：本发明涉及螺旋楼梯,包括标高可调式预拼装胎架、梯段梁连接固定卡具、踏步板定位卡具、固定于已安装梯段梁的临时固定支架、现场焊接防落渣装置、橡胶支座与梯段预安装装置和垫石周围多维可拆调整装置；所述的标高可调式预拼装胎架主要由立柱、横杆和施工平台板组成；所述的梯段梁连接固定卡具主要由固定连接钢板和梯段梁连接卡具组成；所述的踏步板定位卡具主要由踏面板、踢面板、角钢和螺栓组成；所述的固定于已安装梯段梁的临时固定支架主要由已安装梯段梁、被支撑梯段梁、立杆和拉杆组成。本发明的有益效果是：本发明的标高可调式预拼装胎架可以进行升降,能满足各种不同的作业高度,具有较高的技术效益。(The invention relates to a spiral stair which comprises an elevation-adjustable pre-assembled jig frame, a stair section beam connecting and fixing clamp, a step plate positioning clamp, a temporary fixing support fixed on an installed stair section beam, a field welding slag falling prevention device, a rubber support and stair section pre-installation device and a multi-dimensional detachable adjusting device around a cushion stone, wherein the elevation-adjustable pre-assembled jig frame is fixed on the stair section beam; the elevation-adjustable pre-assembled jig frame mainly comprises upright posts, cross rods and a construction platform plate; the ladder section beam connecting and fixing clamp mainly comprises a fixed connecting steel plate and a ladder section beam connecting clamp; the step plate positioning clamp is mainly composed of a step panel, a kick panel, angle steel and bolts; the temporary fixing bracket fixed on the installed bench beam mainly comprises the installed bench beam, a supported bench beam, a vertical rod and a pull rod. The invention has the beneficial effects that: the elevation-adjustable pre-assembled jig frame can be lifted, can meet various different operation heights, and has higher technical benefit.)

1. A spiral stair is characterized in that: the device comprises an elevation-adjustable pre-assembled jig frame, a ladder section beam connecting and fixing clamp, a step plate positioning clamp, a temporary fixing support fixed on an installed ladder section beam, a field welding slag-falling prevention device, a rubber support and ladder section pre-installation device and a multi-dimensional detachable adjusting device around a cushion stone;

the elevation-adjustable pre-assembled jig frame mainly comprises upright columns (3), cross rods (4) and a construction platform plate (1), wherein the upright columns (3) provided with liftable hydraulic devices (2) and the cross rods (4) are assembled into a frame body, the upright columns (3) and the cross rods (4) are fixed with nuts (5) through bolts, rollers (6) are arranged at the bottoms of the upright columns (3), and the construction platform plate (1) is arranged at the upper part of the frame body;

the ladder section beam connecting and fixing clamp is mainly composed of a fixed connecting steel plate (8) and a ladder section beam connecting clamp (9), the ladder section beams (7) are fixedly connected through the fixed connecting steel plate (8), the ladder section beam connecting clamp (9) and a bolt (10), and the ladder section beam connecting clamp (9) is U-shaped steel with a bolt hole, the size of which is matched with that of the ladder section beam (7);

the step plate positioning clamp is mainly composed of a step panel (12), a kicking panel (13), angle steel (14) and bolts (10), wherein the angle steel (14) is arranged at the corner connection part of the step panel (12) and the kicking panel (13), the bolts (10) are welded at the corner part and the flange end part of the angle steel (14), and the bolts (10) are fixed on the ladder section beam (7);

the temporary fixing support fixed on the installed bench beam mainly comprises the installed bench beam (17), a supported bench beam (18), an upright (19) and a pull rod (20), a support erected by the upright (19) and the pull rod (20) is arranged above the installed bench beam (17), and the supported bench beam (18) is supported above the support;

the on-site welding slag falling prevention device mainly comprises a magnetic support (30), a connecting rod (31) and refractory cloth (32), wherein the magnetic support (30) is connected with the connecting rod (31), and the end part of the connecting rod (31) is provided with the refractory cloth (32);

the rubber support and bench pre-installation device mainly comprises a bench (21), a rubber support (22), a bolt (10) and a nut (16), wherein the bottom of the bench (21) is bonded with the rubber support (22), and the bench (21) and the rubber support (22) are connected in a reinforcing manner through the bolt (10) and the nut (16);

the detachable adjusting device of multidimension around the stone pad mainly comprises pier (27), stone pad (25), jack (26) and draw gear (29), sets up stone pad (25) above pier (27), set up jack (26) on one side of stone pad (25) and support bench (21), set up a plurality of draw gear (29) around stone pad (25), draw gear (29) are through rope (28) connection stone pad (25).

2. The spiral staircase of claim 1, wherein: the H-shaped steel is adopted as the ladder section beam (7), the fixed connecting steel plate (8) is fixed on a web plate in the middle of the H-shaped steel through a bolt (10), and the ladder section beam connecting clamp (9) is fixed on flange plates on two sides of the H-shaped steel through the bolt (10).

3. The spiral staircase of claim 1, wherein: the bottom of the ladder section (21) is bonded with the rubber support (22) through rubber type elastic glue.

4. The spiral staircase of claim 1, wherein: and a gasket (24) is arranged between the bolt (10) and the rubber support (22).

5. The spiral staircase of claim 1, wherein: and the bolts (10) on the angle steel (14) are matched and connected with the bolt holes (15) on the ladder section beam (7) and are fixed through nuts (16).

6. The spiral staircase of claim 1, wherein: the center of the rubber support (22) is matched with the center of the cushion stone (25).

7. A method of constructing a spiral staircase as defined in claim 1, comprising the steps of:

carrying out relevant mechanical test and ultrasonic detection on steel, and selecting the steel with the quality meeting the requirement;

step two, blanking, processing and manufacturing steel; according to the design requirements of the spiral staircase, firstly, lofting is carried out on steel, and then the steel is cut;

step three, erecting a pre-assembled jig frame with adjustable elevation; the lifting hydraulic device (2) is arranged on the upright post (3), the upright post (3) and the cross rod (4) are assembled into a frame body and are fixed by bolts and nuts (5), the bottom of the upright post (3) is provided with a roller (6), and the upper part of the frame body is provided with a construction platform plate (1);

step four, manufacturing the fixture; manufacturing a ladder section beam connecting clamp (9) with a bolt hole according to the size of the flange of the ladder section beam (7), and manufacturing a fixed connecting steel plate (8); bolts (10) are welded at the corner of the angle steel (14) and the end part of the flange, and bolt holes (15) are punched at corresponding positions of a web plate of the ladder section beam (7) to form a step plate positioning clamp;

step five, pre-assembling the bench; assembling and welding the ladder section beam (7) and the step plate by utilizing the elevation-adjustable pre-assembled jig frame, the ladder section beam connecting and fixing clamp and the step plate positioning clamp to form each ladder section, and performing rust prevention and coating on the welding seams;

step six, ladder section transportation; according to a field assembly plan, transporting the pre-assembled bench and other components to the field in advance, and reserving certain road time;

seventhly, connecting the abutment with the bench; arranging a cushion stone (25) on the abutment (27), adjusting the position of the cushion stone (25) by adopting a multidimensional detachable adjusting device around the cushion stone, marking the center on the cushion stone (25), and matching the center of the rubber support (22) with the center of the cushion stone during installation to ensure that the support is accurately positioned;

step eight, assembling the bench on site; the temporary fixing supports fixed on the installed bench beams are utilized to assist assembling of the bench, and the temporary fixing supports are dismantled after the spiral stair is assembled.

Technical Field

The invention relates to a spiral stair for construction, in particular to a spiral stair and a construction method.

Background

Spiral stairs, also known as spiral stairs, are usually arranged around a single column. The utility model is popular because of the streamline and beautiful appearance and the space saving. The traditional vertical stairs are suitable for various buildings and have high safety because of early development and wide application. However, the conventional vertical stairs have a larger floor area than the spiral stairs, and thus, the spiral stairs are more and more widely used in certain buildings with tight space or space saving.

However, the spiral stairs have relatively complex structures and unique structures, so that the construction difficulty is high and the construction speed is slow. In order to solve the problems, it is important to find a spiral stair and a construction method which can be constructed quickly and have high construction quality.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides a spiral stair and a construction method.

The spiral stair comprises an elevation-adjustable pre-assembled jig frame, a stair section beam connecting and fixing clamp, a step plate positioning clamp, a temporary fixing support fixed on an installed stair section beam, a field welding slag falling prevention device, a rubber support and stair section pre-installation device and a multi-dimensional detachable adjusting device around a cushion stone;

the height-adjustable pre-assembled jig frame mainly comprises upright columns, cross rods and a construction platform plate, wherein the upright columns and the cross rods provided with the liftable hydraulic devices are assembled into a frame body;

the ladder section beam connecting and fixing clamp is mainly composed of a fixed connecting steel plate and a ladder section beam connecting clamp, the ladder section beams are fixedly connected through the fixed connecting steel plate, the ladder section beam connecting clamp and bolts, and the ladder section beam connecting clamp is U-shaped steel with bolt holes, the size of the U-shaped steel is matched with that of the ladder section beams;

the step plate positioning fixture mainly comprises a step panel, a kicking panel, angle steel and bolts, wherein the angle steel is arranged at the corner connecting part of the step panel and the kicking panel, the bolts are welded at the corner part and the flange end part of the angle steel, and the bolts are fixed on the ladder section beam;

the temporary fixing support fixed on the installed bench beam mainly comprises the installed bench beam, a supported bench beam, an upright post and a pull rod, a support erected by the upright post and the pull rod is arranged above the installed bench beam, and the supported bench beam is supported above the support;

the on-site welding slag falling prevention device mainly comprises a magnetic support, a connecting rod and refractory cloth, wherein the magnetic support is connected with the connecting rod, and the end part of the connecting rod is provided with the refractory cloth;

the rubber support and ladder section pre-installation device mainly comprises ladder sections, rubber supports, bolts and nuts, wherein the bottoms of the ladder sections are bonded with the rubber supports, and the ladder sections are fixedly connected with the rubber supports through the bolts and the nuts;

the multidimensional detachable adjusting device around the cushion stone mainly comprises an abutment, the cushion stone, a jack and a traction device, the cushion stone is arranged above the abutment, the jack supporting bench section is arranged on one side of the cushion stone, the traction device is arranged around the cushion stone, and the traction device is connected with the cushion stone through a rope.

Preferably, the method comprises the following steps: the ladder section beam is H-shaped steel, the fixed connecting steel plate is fixed on a web plate in the middle of the H-shaped steel through bolts, and the ladder section beam connecting clamps are fixed on flange plates on two sides of the H-shaped steel through bolts.

Preferably, the method comprises the following steps: the bottom of the ladder section is bonded with the rubber support through rubber type elastic glue.

Preferably, the method comprises the following steps: and a gasket is arranged between the bolt and the rubber support.

Preferably, the method comprises the following steps: and the bolts on the angle steel are matched and connected with the bolt holes on the ladder section beam and are fixed through nuts.

Preferably, the method comprises the following steps: the center of the rubber support is matched with the center of the cushion stone.

The construction method of the spiral stair comprises the following steps:

carrying out relevant mechanical test and ultrasonic detection on steel, and selecting the steel with the quality meeting the requirement;

step two, blanking, processing and manufacturing steel; according to the design requirements of the spiral staircase, firstly, lofting is carried out on steel, and then the steel is cut;

step three, erecting a pre-assembled jig frame with adjustable elevation; the lifting hydraulic device is arranged on the upright column, the upright column and the cross rod are assembled into a frame body and are fixed by bolts and nuts, the bottom of the upright column is provided with a roller, and the upper part of the frame body is provided with a construction platform plate;

step four, manufacturing the fixture; manufacturing a ladder section beam connecting clamp with a bolt hole according to the size of the flange of the ladder section beam, and manufacturing a fixed connecting steel plate; welding bolts at the angle part of the angle steel and the end part of the flange, and drilling bolt holes at corresponding positions of a web plate of the ladder section beam to form a step plate positioning clamp;

step five, pre-assembling the bench; assembling and welding the ladder section beam and the step plate by utilizing the elevation-adjustable pre-assembled jig frame, the ladder section beam connecting and fixing clamp and the step plate positioning clamp to form each ladder section, and performing rust prevention and coating on the welding seams;

step six, ladder section transportation; according to a field assembly plan, transporting the pre-assembled bench and other components to the field in advance, and reserving certain road time;

seventhly, connecting the abutment with the bench; arranging a cushion stone on the abutment, adjusting the position of the cushion stone by adopting a multidimensional detachable adjusting device around the cushion stone, marking a center on the cushion stone, and matching the center of the rubber support with the center of the cushion stone during installation to ensure that the support is accurately positioned;

step eight, assembling the bench on site; the temporary fixing supports fixed on the installed bench beams are utilized to assist assembling of the bench, and the temporary fixing supports are dismantled after the spiral stair is assembled.

The invention has the beneficial effects that:

(1) the ladder section beam connecting and fixing clamp can accurately butt joint two sections of ladder section beams, is firmly fixed, and can be detached after the two sections of ladder section beams are welded, so that the operation is simple and rapid; and the bench beam connecting and fixing clamp can be recycled and reused.

(2) The elevation-adjustable pre-assembled jig frame can be lifted, can meet various different operation heights, and has higher technical benefit.

(3) The temporary fixing support fixed on the installed stair section beam of the invention erects the support on the installed stair section beam, thereby avoiding the erection of the support from the ground, greatly reducing the workload and accelerating the construction progress.

Drawings

FIG. 1 is a schematic view of a spiral stair construction process;

FIG. 2 is a front view of a pre-assembled jig frame of a spiral stair with adjustable elevation;

FIG. 3 is a side view of a pre-assembled jig frame for spiral stairs with adjustable elevation;

FIG. 4 is an elevation view of the bench beam connecting fixture fixedly connecting the bench beam;

FIG. 5 is a cross-sectional view of the bench beam connecting fixture fixedly connecting the bench beam;

FIG. 6 is a schematic view of the step plate positioning jig being positioned and installed;

FIG. 7 is a schematic view of a bolt hole for positioning and installing the step plate positioning jig;

FIG. 8 is a schematic view of the temporary attachment brackets secured to the installed bench girders;

FIG. 9 is a schematic view of a rubber mount and bench preassembly apparatus;

FIG. 10 is a schematic view of a multi-dimensional detachable adjustment device around a bolster;

FIG. 11 is a schematic view of the adjustment of the multi-dimensional detachable adjustment device around the pad;

FIG. 12 is a schematic view of a slag-dropping preventing device for on-site welding.

Description of reference numerals: 1, constructing a platform plate; 2-hydraulic means of lifting and lowering; 3, a column; 4-a cross bar; 5-bolt and nut; 6, rolling wheels; 7-a ladder section beam; 8, fixedly connecting steel plates; 9, connecting the ladder section beam with a fixture; 10-bolt; 12-step panel; 13-kick panel; 14-angle steel; 15-bolt hole; 16-a nut; 17-installed bench beam; 18-supported bench beams; 19-erecting a rod; 20-a pull rod; 21-a step section; 22-a rubber support; 23-glue bonding; 24-a gasket; 25-a cushion stone; 26-a jack; 27-abutment; 28-a rope; 29-a traction device; 30-a magnetic support; 31-a connecting rod; 32-fire-resistant cloth.

Detailed Description

The present invention will be further described with reference to the following examples. The following examples are set forth merely to aid in the understanding of the invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

The spiral stair comprises an elevation-adjustable pre-assembled jig frame, a bench beam connecting and fixing clamp, a step plate positioning clamp, a temporary fixing support fixed on an installed bench beam, a site welding slag falling prevention device, a rubber support and bench pre-installation device and a multi-dimensional detachable adjusting device around a cushion.

Elevation adjustable pre-assembled bed-jig mainly comprise stand 3, horizontal pole 4 and construction platform board 1, the stand 3 and the horizontal pole 4 that are provided with liftable hydraulic means 2 assemble into the support body, stand 3 passes through the bolt with horizontal pole 4 and fixes with nut 5, 3 bottoms of stand set up gyro wheel 6, support body upper portion sets up construction platform board 1.

The ladder section beam connecting and fixing clamp is mainly composed of a fixed connecting steel plate 8 and a ladder section beam connecting clamp 9, the ladder section beams 7 are fixedly connected through the fixed connecting steel plate 8, the ladder section beam connecting clamp 9 and bolts 10, and the ladder section beam connecting clamp 9 is U-shaped steel with bolt holes matched with the size of the ladder section beams 7.

The tread plate positioning clamp is mainly composed of a tread plate 12, a kicking plate 13, angle steel 14 and bolts 10, wherein the angle steel 14 is arranged at the corner connecting part of the tread plate 12 and the kicking plate 13, the bolts 10 are welded at the corner part and the flange end part of the angle steel 14, and the bolts 10 are fixed on the ladder section beam 7.

The temporary fixing support fixed on the installed bench beam mainly comprises an installed bench beam 17, a supported bench beam 18, an upright rod 19 and a pull rod 20, wherein a support erected by the upright rod 19 and the pull rod 20 is arranged above the installed bench beam 17, and the supported bench beam 18 is supported above the support.

The on-site welding slag falling prevention device mainly comprises a magnetic support 30, a connecting rod 31 and refractory cloth 32, wherein the magnetic support 30 is connected with the connecting rod 31, and the end part of the connecting rod 31 is provided with the refractory cloth 32.

The rubber support and ladder section pre-installation device mainly comprises a ladder section 21, a rubber support 22, a bolt 10 and a nut 16, wherein the bottom of the ladder section 21 is bonded with the rubber support 22, and the ladder section 21 and the rubber support 22 are further connected in a reinforcing mode through the bolt 10 and the nut 16.

The multidimensional detachable adjusting device around the cushion stone mainly comprises an abutment 27, a cushion stone 25, a jack 26 and a traction device 29, the cushion stone 25 is arranged above the abutment 27, the jack 26 is arranged on one side of the cushion stone 25 to support the bench 21, the traction device 29 is arranged around the cushion stone 25, and the traction device 29 is connected with the cushion stone 25 through a rope 28 to adjust the position of the cushion stone 25.

More specifically, the bench beam 7 is H-shaped steel, the fixed connection steel plate 8 is fixed on a web plate in the middle of the H-shaped steel through a bolt 10, and the bench beam connection fixture 9 is fixed on flange plates on two sides of the H-shaped steel through a bolt 10.

More specifically, the bottom of the ladder section 21 is bonded to the rubber support 22 by rubber-type elastic glue.

More specifically, a gasket 24 is arranged between the bolt 10 and the rubber support 22.

More specifically, the bolts 10 on the angle steel 14 are matched and connected with the bolt holes 15 on the ladder section beam 7 and fixed through nuts 16.

More specifically, the center of the rubber support 22 coincides with the center of the pad 25.

The construction method of the spiral stair comprises the following steps:

(1) and carrying out related mechanical test and ultrasonic detection on the steel, removing the steel with poor quality and ensuring the quality of the steel.

(2) And blanking, processing and manufacturing steel. According to the design requirement of spiral stair, carry out laying out work to steel earlier, cut steel again.

(3) And building the elevation-adjustable pre-assembled jig frame. The lifting hydraulic device 2 is arranged on the upright post 3, the upright post 3 and the cross rod 4 are assembled into a frame body and are fixed by bolts and nuts 5, the bottom of the upright post 3 is provided with a roller 6, and the upper part of the frame body is provided with a construction platform plate 1;

(4) and manufacturing the fixture. Manufacturing a ladder section beam connecting clamp 9 with a bolt hole according to the size of the flange of the ladder section beam 7, and manufacturing a fixed connecting steel plate 8; and welding bolts 10 at the corners of the angle steels 14 and the end parts of the flanges, and drilling bolt holes 15 at corresponding positions of the web plates of the ladder section beams 7 to form the step plate positioning clamp.

(5) And pre-assembling the ladder sections. And the elevation-adjustable pre-assembled jig frame, the ladder section beam connecting and fixing clamp and the step plate positioning clamp are utilized to assemble and weld the ladder section beam 7 and the step plate to form each ladder section, and the weld joints are subjected to rust prevention and coating.

(6) And transporting the bench. According to a field assembly plan, the pre-assembled bench and other components are transported to the field in advance by adopting a truck, and certain road time is reserved.

(7) The abutment is connected with the bench. The base block 27 is provided with a base block 25, the position of the base block 25 is adjusted by adopting a multidimensional detachable adjusting device around the base block, the center of the base block 25 is marked, and the center of the rubber support 22 is matched with the center of the base block during installation, so that the support is accurately positioned.

(8) And assembling the bench sections on site. The temporary fixing supports fixed on the installed bench beams are utilized to assist assembling of the bench, and the temporary fixing supports are dismantled after the spiral stair is assembled.