阅读说明：本技术 铁芯全自动加工系统 (Full-automatic iron core processing system ) 是由 范希营 于 2019-10-31 设计创作，主要内容包括：本发明属于铁芯智能制造技术领域,具体涉及一种铁芯全自动加工系统,其包括：控制模块,由控制模块控制的研碾机、假烧炉、模具装置、打磨装置和烧结炉；所述控制模块适于控制研碾机将原料碾碎成所需尺寸的粉末；所述控制模块适于控制假烧炉对碾碎后的原料进行假烧；所述控制模块适于控制模具装置将假烧后的原料压制成铁芯生坯；所述控制模块适于控制打磨装置对铁芯生坯进行打磨；以及所述控制模块适于控制烧结炉将打磨后的铁芯生坯烧结成型,实现了通过精密碾碎的原料制成铁芯。(The invention belongs to the technical field of intelligent iron core manufacturing, and particularly relates to a full-automatic iron core processing system, which comprises: the control module is used for controlling the grinding machine, the false burning furnace, the die device, the grinding device and the sintering furnace; the control module is suitable for controlling the grinder to grind the raw materials into powder with required size; the control module is suitable for controlling the false burning furnace to perform false burning on the crushed raw materials; the control module is suitable for controlling the die device to press the raw materials after the pseudo burning into an iron core green body; the control module is suitable for controlling the grinding device to grind the iron core green body; and the control module is suitable for controlling the sintering furnace to sinter and form the polished iron core green body, so that the iron core is manufactured by precisely crushed raw materials.)

1. The utility model provides a full automatic processing system of iron core which characterized in that includes:

the control module is used for controlling the grinding machine, the false burning furnace, the die device, the grinding device and the sintering furnace;

the control module is suitable for controlling the grinder to grind the raw materials into powder with required size;

the control module is suitable for controlling the false burning furnace to perform false burning on the crushed raw materials;

the control module is suitable for controlling the die device to press the raw materials after the pseudo burning into an iron core green body;

the control module is suitable for controlling the grinding device to grind the iron core green body; and

the control module is suitable for controlling the sintering furnace to sinter and form the polished iron core green body.

2. The full-automatic iron core processing system according to claim 1,

the full-automatic iron core processing system further comprises: the Hall sensor is electrically connected with the control module;

the grinding mill comprises: the rolling device comprises a motor and a rolling roller connected with the motor;

the grinding roller is suitable for grinding the raw material contained in the grinding disc of the grinding machine;

the Hall sensor is suitable for detecting the rotating speed of the rolling roller;

when the rotating speed is lower than the preset rotating speed, the control module is suitable for controlling the motor to increase the rotating speed, so that the rotating speed of the rolling roller is increased to the preset rotating speed, and the raw material is crushed into powder with the required size; and

when the rotating speed is higher than the preset rotating speed, the control module is suitable for controlling the motor to reduce the rotating speed, so that the rotating speed of the rolling roller is reduced to the preset rotating speed, and the raw material is crushed into powder with the required size.

3. The full-automatic iron core processing system according to claim 2,

the grinding mill further comprises: the device comprises a pressure sensor, a telescopic cylinder and a rocker arm;

the telescopic cylinder is arranged between the rocker arm and the motor;

the rocker is suitable for driving the grinding roller to move on the grinding disc;

the pressure sensor is arranged at the bottom of a grinding disc of the grinding mill to detect pressure data of the grinding disc, the grinding disc and raw materials in the grinding disc;

when the pressure exceeds the preset pressure, the control module controls a telescopic rod of the telescopic cylinder to contract so as to reduce the pressure to the preset pressure;

when the pressure is lower than the preset pressure, the control module controls the telescopic rod of the telescopic cylinder to extend so as to increase the pressure to the preset pressure.

4. The full-automatic iron core processing system according to claim 1,

the false burning furnace comprises: the device comprises a temperature sensor, a combustion cavity, a blower and a spraying mechanism;

the temperature sensor is suitable for detecting the temperature of the combustion chamber;

when the temperature is lower than the preset temperature, the control module is suitable for controlling the air blower to increase the air inlet volume in the combustion chamber, so that the temperature in the combustion chamber is increased to the preset temperature;

when the temperature is higher than the preset temperature, the control module is suitable for controlling the spraying mechanism to spray in the combustion chamber, and then the temperature in the combustion chamber is reduced to the preset temperature.

5. The full-automatic iron core processing system according to claim 1,

the grinding device includes: the grinding head is arranged on the grinding head;

the grinding head is connected with the rotating motor;

the control module is suitable for controlling the clamping mechanism to clamp the iron core green body;

the control module is suitable for controlling the rotating motor to drive the grinding head to rotate so as to grind the iron core green body clamped by the clamping mechanism.

Technical Field

The invention belongs to the technical field of intelligent iron core manufacturing, and particularly relates to a full-automatic iron core processing system.

Background

The iron core plays a significant role in the application field of the motor, and the quality of the iron core can even directly influence the service life of the motor. In the manufacturing process of the iron core, it is very important to crush raw materials of the iron core, the fineness of the raw materials affects the performance and the service life of the finished iron core, and the precise crushing of the raw materials of the iron core becomes a very important ring in the manufacturing process of the iron core.

Therefore, based on the above technical problems, a new iron core full-automatic processing system needs to be designed.

Disclosure of Invention

The invention aims to provide a full-automatic iron core processing system.

In order to solve the above technical problem, the present invention provides a full-automatic iron core processing system, including:

the control module is used for controlling the grinding machine, the false burning furnace, the die device, the grinding device and the sintering furnace;

the control module is suitable for controlling the grinder to grind the raw materials into powder with required size;

the control module is suitable for controlling the false burning furnace to perform false burning on the crushed raw materials;

the control module is suitable for controlling the die device to press the raw materials after the pseudo burning into an iron core green body;

the control module is suitable for controlling the grinding device to grind the iron core green body; and

the control module is suitable for controlling the sintering furnace to sinter and form the polished iron core green body.

Further, the full-automatic processing system of iron core still includes: the Hall sensor is electrically connected with the control module;

the grinding mill comprises: the rolling device comprises a motor and a rolling roller connected with the motor;

the grinding roller is suitable for grinding the raw material contained in the grinding disc of the grinding machine;

the Hall sensor is suitable for detecting the rotating speed of the rolling roller;

when the rotating speed is lower than the preset rotating speed, the control module is suitable for controlling the motor to increase the rotating speed, so that the rotating speed of the rolling roller is increased to the preset rotating speed, and the raw material is crushed into powder with the required size; and

when the rotating speed is higher than the preset rotating speed, the control module is suitable for controlling the motor to reduce the rotating speed, so that the rotating speed of the rolling roller is reduced to the preset rotating speed, and the raw material is crushed into powder with the required size.

Further, the grinder further includes: the device comprises a pressure sensor, a telescopic cylinder and a rocker arm;

the telescopic cylinder is arranged between the rocker arm and the motor;

the rocker is suitable for driving the grinding roller to move on the grinding disc;

the pressure sensor is arranged at the bottom of a grinding disc of the grinding mill to detect pressure data of the grinding disc, the grinding disc and raw materials in the grinding disc;

when the pressure exceeds the preset pressure, the control module controls a telescopic rod of the telescopic cylinder to contract so as to reduce the pressure to the preset pressure;

when the pressure is lower than the preset pressure, the control module controls the telescopic rod of the telescopic cylinder to extend so as to increase the pressure to the preset pressure.

Further, the false fire furnace includes: the device comprises a temperature sensor, a combustion cavity, a blower and a spraying mechanism;

the temperature sensor is suitable for detecting the temperature of the combustion chamber;

when the temperature is lower than the preset temperature, the control module is suitable for controlling the air blower to increase the air inlet volume in the combustion chamber, so that the temperature in the combustion chamber is increased to the preset temperature;

when the temperature is higher than the preset temperature, the control module is suitable for controlling the spraying mechanism to spray in the combustion chamber, and then the temperature in the combustion chamber is reduced to the preset temperature.

Further, the grinding device includes: the grinding head is arranged on the grinding head;

the grinding head is connected with the rotating motor;

the control module is suitable for controlling the clamping mechanism to clamp the iron core green body;

the control module is suitable for controlling the rotating motor to drive the grinding head to rotate so as to grind the iron core green body clamped by the clamping mechanism.

The invention has the beneficial effects that the grinding machine, the false burning furnace, the die device, the grinding device and the sintering furnace are controlled by the control module through the control module; the control module is suitable for controlling the grinder to grind the raw materials into powder with required size; the control module is suitable for controlling the false burning furnace to perform false burning on the crushed raw materials; the control module is suitable for controlling the die device to press the raw materials after the pseudo burning into an iron core green body; the control module is suitable for controlling the grinding device to grind the iron core green body; and the control module is suitable for controlling the sintering furnace to sinter and form the polished iron core green body, so that the iron core is manufactured by precisely crushed raw materials.

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic block diagram of a fully automatic iron core machining system according to the present invention;

fig. 2 is a schematic structural diagram of a full-automatic iron core processing system according to the present invention.

In the figure:

1 is a grinding mill, 11 is a motor, 12 is a grinding roller, 13 is a pressure sensor, 14 is a telescopic cylinder, 15 is a rocker arm and 16 is a grinding disc;

and 2 is a Hall sensor.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.