Assembling equipment of heat exchanger and assembling module thereof
阅读说明:本技术 热交换器的组装设备及其组装模块 (Assembling equipment of heat exchanger and assembling module thereof ) 是由 廖建硕 于 2018-09-11 设计创作,主要内容包括:本发明公开一种热交换器的组装设备及其组装模块。热交换器的组装设备适合用来将多个U型管组装至一热交换器本体,其包括一适用于供U型管放置的物料模块、一适用于供热交换器本体放置的承载模块以及一组装模块。组装模块包括一夹具以及一驱动单元。夹具包括相互间隔的至少两个夹持组件。驱动单元能驱使夹具旋转,并使夹持组件分别位于物料模块及承载模块的上方,且能使夹持组件同时在物料模块及承载模块上分别持取及安装U型管。因组装模块能够同时持取及安装U型管,借此能提升组装U型管的速度。(The invention discloses an assembling device of a heat exchanger and an assembling module thereof. The assembling equipment of the heat exchanger is suitable for assembling a plurality of U-shaped pipes to a heat exchanger body and comprises a material module suitable for placing the U-shaped pipes, a bearing module suitable for placing the heat exchanger body and an assembling module. The assembly module comprises a clamp and a driving unit. The fixture includes at least two clamping assemblies spaced apart from one another. The driving unit can drive the clamp to rotate, the clamping assembly is respectively positioned above the material module and the bearing module, and the clamping assembly can simultaneously respectively hold, take and install the U-shaped pipe on the material module and the bearing module. The U-shaped pipe can be simultaneously taken and installed by the assembling module, so that the speed of assembling the U-shaped pipe can be increased.)
1. An assembling apparatus of a heat exchanger adapted to assemble a plurality of U-shaped tubes to a plurality of tubes of a heat exchanger body, respectively, the assembling apparatus of the heat exchanger comprising:
the material module is suitable for placing the U-shaped pipe;
a carrier module adapted for placement of the heat exchanger body; and
an assembly module, including a anchor clamps and a drive unit, anchor clamps include two at least centre gripping subassemblies of mutual interval, drive unit includes a rotary mechanism and a elevating system, rotary mechanism can order about the anchor clamps are rotatory to make two at least centre gripping subassemblies be located respectively the material module reaches bear the top of module, elevating system can drive anchor clamps move towards the material module reaches bear the module, make two at least centre gripping subassemblies simultaneously material module and bear the module and hold respectively and get and install the U type pipe.
2. The heat exchanger assembly apparatus as claimed in claim 1, wherein the fixture further comprises a base and a rotating shaft, at least two of the clamping assemblies are respectively disposed on opposite sides of the base, the rotating shaft is disposed on the base and between the clamping assemblies, and the rotating shaft is connected to the rotating mechanism of the driving unit.
3. The assembly apparatus of a heat exchanger according to claim 1, wherein the driving unit of the assembly module further comprises an adjusting mechanism capable of driving at least one of the clamping assemblies to spin about its axis.
4. The assembly apparatus for a heat exchanger according to claim 3, wherein each of said clamping members includes a holder for holding said U-shaped tube and a guide groove opposed to said holder, and said adjusting mechanism includes an eccentric block detachably disposed in said guide groove and a rotating motor for rotating said clamping members about said own axis when said eccentric block is driven and rotated by said rotating motor.
5. The heat exchanger assembly apparatus of claim 1, further comprising a moving module, wherein the moving module comprises a set of wires and a carrier movably disposed on the set of wires, the carrier carries the material module and the assembly module, and the carrier is controllable to move relative to the carrying module.
6. The assembling apparatus of claim 1, further comprising an optical detection module for detecting the position of the pipe of the heat exchanger body, and a control unit for receiving a position signal outputted from the optical detection module and outputting a control signal to the assembling module.
7. An assembly module adapted to hold a U-tube on a material module and move to a carrier module for installation, the assembly module comprising:
a fixture including at least two clamping assemblies spaced apart from each other; and
and the driving unit comprises a rotating mechanism and a lifting mechanism, the rotating mechanism can drive the clamp to rotate, at least two clamping assemblies are respectively positioned above the material module and the bearing module, and the lifting mechanism can drive the clamp to move towards the material module and the bearing module, so that the at least two clamping assemblies simultaneously respectively hold and mount the U-shaped pipe on the material module and the bearing module.
8. The assembly module of claim 7, wherein the fixture further comprises a base and a shaft, at least two of the clamping assemblies are disposed on opposite sides of the base, the shaft is disposed on the base and between the clamping assemblies, and the shaft is connected to the rotating mechanism of the driving unit.
9. The assembly module of claim 7, wherein the drive unit further comprises an adjustment mechanism capable of driving at least one of the clamping assemblies to spin about its axis.
10. The assembly module of claim 9, wherein each of said clamping assemblies includes a holder for holding said U-tube and a guide slot opposite said holder, and said adjustment mechanism includes an eccentric mass and a rotary motor, said eccentric mass being driven by said rotary motor to rotate said clamping assemblies about said own axis.
Technical Field
The present invention relates to an assembling apparatus, and more particularly, to an assembling apparatus for a heat exchanger and an assembling module thereof.
Background
Referring to fig. 1, the
In assembling the
Disclosure of Invention
The present invention provides an assembling apparatus for a heat exchanger and an assembling module thereof, which are used for solving the technical problems of the prior art.
In order to solve the above technical problem, one technical solution of the present invention is to provide an assembling apparatus for a heat exchanger, which is suitable for assembling a plurality of U-shaped tubes to a plurality of pipe fittings on a heat exchanger body, respectively. The assembling equipment of the heat exchanger comprises a material module, a bearing module and an assembling module. The material module is suitable for placing the U-shaped pipe. The carrier module is adapted for placement of the heat exchanger body. The assembly module comprises a clamp and a driving unit. The clamp includes at least two clamping assemblies spaced apart from one another. The driving unit comprises a rotating mechanism and a lifting mechanism. The rotating mechanism can drive the clamp to rotate, and at least two clamping assemblies are respectively positioned above the material module and the bearing module. The lifting mechanism can drive the clamp to move towards the material module and the bearing module, so that the at least two clamping assemblies can simultaneously hold, take and install the U-shaped pipe on the material module and the bearing module respectively.
Preferably, the fixture further comprises a base and a rotating shaft, at least two of the clamping assemblies are respectively arranged on two opposite sides of the base, the rotating shaft is arranged on the base and located between the clamping assemblies, and the rotating shaft is connected with the rotating mechanism of the driving unit.
Preferably, the driving unit of the assembly module further comprises an adjusting mechanism capable of driving at least one of the clamping assemblies to rotate around its axis.
Preferably, each clamping assembly comprises a clamp holder for holding the U-shaped pipe and a guide groove opposite to the clamp holder, and the adjusting mechanism comprises an eccentric block detachably arranged in the guide groove and a rotating motor, and when the eccentric block is driven by the rotating motor to rotate, the clamping assemblies are driven to spin around the axes of the eccentric block and the rotating motor.
Preferably, the assembling device of the heat exchanger further comprises a moving module, the moving module comprises a wire track group and a carrier movably arranged on the wire track group, the carrier carries the material module and the assembling module, and the carrier can be controlled to move relative to the carrying module.
Preferably, the assembling apparatus of the heat exchanger further includes an optical detection module for detecting a position of the pipe of the heat exchanger body, and a control unit for receiving a position signal output by the optical detection module and outputting a control signal to the assembling module correspondingly.
In order to solve the above technical problem, another technical solution of the present invention is to provide an assembly module, which is suitable for holding a U-shaped tube on a material module and moving the U-shaped tube to a carrying module for installation. The assembly module comprises a clamp and a driving unit. The clamp includes at least two clamping assemblies spaced apart from one another. The driving unit comprises a rotating mechanism and a lifting mechanism. The rotating mechanism can drive the clamp to rotate, and at least two clamping assemblies are respectively positioned above the material module and the bearing module. The lifting mechanism can drive the clamp to move towards the material module and the bearing module, so that the at least two clamping assemblies can simultaneously hold, take and install the U-shaped pipe on the material module and the bearing module respectively.
Preferably, the fixture further comprises a base and a rotating shaft, at least two of the clamping assemblies are respectively arranged on two opposite sides of the base, the rotating shaft is arranged on the base and located between the clamping assemblies, and the rotating shaft is connected with the rotating mechanism of the driving unit.
Preferably, the driving unit further comprises an adjusting mechanism, and the adjusting mechanism can drive at least one clamping assembly to rotate around the axis of the clamping assembly.
Preferably, each clamping assembly comprises a clamp for holding the U-shaped tube and a guide groove opposite to the clamp, and the adjusting mechanism comprises an eccentric block and a rotating motor, and when the eccentric block is driven by the rotating motor to rotate, the clamping assembly is driven to spin around the axis of the clamping assembly.
The U-shaped pipe assembling device has the beneficial effects that the assembling module can respectively hold and install the U-shaped pipe on the material module and the bearing module at the same time, so that the assembling speed of the U-shaped pipe is increased.
For a better understanding of the features and technical content of the present invention, reference should be made to the following detailed description of the invention and accompanying drawings, which are provided for purposes of illustration and description only and are not intended to limit the invention.
Drawings
Fig. 1 is a perspective view of a conventional heat exchanger.
FIG. 2 is a side view schematically illustrating the assembly apparatus of the heat exchanger of the present invention.
Fig. 3 is a partial perspective view illustrating an assembly module of the assembly apparatus.
Fig. 4 is a flow chart illustrating the operational steps of the assembly apparatus.
FIG. 5 is a partial perspective view illustrating the lowering of the clamp of the assembly module to hold the U-tubes from the material module.
FIG. 6 is a partial perspective view illustrating the raising of the clamp of the assembly module to remove the U-tube from the material module.
FIG. 7 is a partial perspective view illustrating the rotation of the clamp of the assembly module to move the U-tubes over the heat exchanger body.
FIG. 8 is a partial perspective view illustrating the assembly module with the clamp lowered and the adjustment mechanism rotated the angle of the clamping assembly to mount a U-tube to the heat exchanger body and the clamping assembly above the material module holding another U-tube.
FIG. 9 is a partial perspective view illustrating the raising of the clamp of the assembly module to remove another U-tube from the material module.
Fig. 10 is a partial perspective view illustrating the assembled module moved to another position.
FIG. 11 is a partial schematic top view illustrating the clamping assembly holding the U-tubes in a position relative to the heat exchanger body wherein the position of the U-tubes does not correspond to the position of the tubes.
FIG. 12 is a partial schematic top view illustrating the clamping assembly rotated and adjusting the position of the U-tube to correspond to the position of the tubing.
FIG. 13 is a partial perspective view of a heat exchanger according to the present invention further including an optical detection module.
FIG. 14 is a block diagram illustrating the heat exchanger according to the present invention receiving signals from the optical detection module via a control unit to control the moving module and the assembling module correspondingly.
Detailed Description
The following is a description of the embodiments of the present disclosure relating to "assembling apparatus of heat exchanger and assembling module thereof" by specific embodiments, and those skilled in the art can understand the advantages and effects of the present disclosure from the disclosure of the present disclosure. The invention is capable of other and different embodiments and its several details are capable of modification and various other changes, which can be made in various details within the specification and without departing from the spirit and scope of the invention. The drawings of the present invention are for illustrative purposes only and are not intended to be drawn to scale. The following embodiments will further explain the related art of the present invention in detail, but the disclosure is not intended to limit the scope of the present invention.
It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements or signals, these elements or signals should not be limited by these terms. These terms are used primarily to distinguish one element from another element or from one signal to another signal. In addition, the term "or" as used herein should be taken to include any one or combination of more of the associated listed items as the case may be.
Referring to fig. 2 and 3, an assembly apparatus of a
The machine table 1 includes a
The moving
The carrying
The
The
The
The driving
The
The
The structure and the constituent elements of the assembling apparatus of the present invention have been described above with reference to fig. 2 to 10, and the operation thereof will be further described below.
Step S101: referring to fig. 2 to 4, the
Step S102: the
The power source drives the
Step S103: referring to fig. 4 and 5, the
Step S104: referring to fig. 4 and 6, the working
Step S105: referring to fig. 2, 4 and 7, the
It should be noted that the holding
Step S106: referring to fig. 4 and 8, the angle of rotation of the clamping
By rotating the
Step S107: referring to fig. 4 and 8, the
Step S108: referring to fig. 4, 9 and 10, the working
When the working
Referring to fig. 2 and 3, the manner of moving the
Thus, by repeating steps S105 to S108, the U-tubes 92 can be sequentially attached to the heat exchanger
It should be noted that the number of the clamping
Referring to fig. 13 and 14, it should be noted that the assembling apparatus of the
From the above description, the advantages of the present invention can be summarized as follows:
firstly, the
Secondly, the
Thirdly, the
The disclosure is only a preferred embodiment of the invention, and is not intended to limit the scope of the claims, so that all technical equivalents and modifications using the contents of the specification and drawings are included in the scope of the claims.
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