阅读说明：本技术 一种三角胶生产流水线 (Triangular glue production line ) 是由 叶文彬 于 2019-11-25 设计创作，主要内容包括：本发明公开了一种三角胶生产流水线,其结构包括机架、电控器、工作台、卷筒、检修板,工作台由板体、上料机构、贴合机构、压边装置、钢圈夹持机构、压合器组成,通过上料机构将卷筒上的三角胶导入贴合机构下,避免三角胶在上料时,出现松弛影响钢圈包边,利用钢圈夹持机构能够将钢圈扩充方便三角胶的贴合工作,通过贴合机构将三角胶与钢圈贴合,当三角胶输出的长度与钢圈相同时,利用测长传感器驱动第二电液缸带动切胶刀将三角胶切断,避免材料的浪费,该设计节省了人工提取三角胶对机械的安装放置时间,也节省了大量的劳动力,提高了工作效率。(The invention discloses a triangular glue production line which structurally comprises a rack, an electric controller, a workbench, a winding drum and an overhaul board, wherein the workbench comprises a plate body, a feeding mechanism, a laminating mechanism, a blank pressing device, a steel ring clamping mechanism and a pressing device, triangular glue on the winding drum is guided into the laminating mechanism through the feeding mechanism, the phenomenon that steel ring edge wrapping is affected due to looseness when the triangular glue is fed is avoided, the steel ring can be expanded through the steel ring clamping mechanism to facilitate the laminating work of the triangular glue, the triangular glue is laminated with the steel ring through the laminating mechanism, when the output length of the triangular glue is the same as that of the steel ring, a length measuring sensor is used for driving a second electric cylinder to drive a glue cutting knife to cut the triangular glue, the waste of materials is avoided, the design saves the installation and placement time of the triangular glue extracted manually on machinery, saves a large amount of labor force, and improves the working efficiency.)

1. The utility model provides a bead filler production water line, its structure includes frame (1), automatically controlled ware (2), workstation (3), reel (4), access panel (5), frame (1) top on be equipped with workstation (3), frame (1) and workstation (3) mechanical connection, workstation (3) left end install automatically controlled ware (2) on the surface, workstation (3) right side be equipped with reel (4) on the surface, workstation (3) and reel (4) adopt clearance fit, frame (1) be equipped with access panel (5) on the surface, frame (1) and access panel (5) swing joint, its characterized in that:

the workbench (3) consists of a plate body (3a), a feeding mechanism (3b), a laminating mechanism (3c), a blank holder (3d), a steel ring clamping mechanism (3e) and a stitching device (3f), a feeding mechanism (3b) is arranged on the surface of the plate body (3a), a jointing mechanism (3c) is arranged on the left of the feeding mechanism (3b), the attaching mechanism (3c) is connected with the plate body (3a), a steel ring clamping mechanism (3e) is arranged below the attaching mechanism (3c), the attaching mechanism (3c) is movably attached to the steel ring clamping mechanism (3e), a blank holder (3d) is arranged on the left side of the plate body (3a), a pressfitting device (3f) is arranged below the bottom end of the plate body (3a), the steel ring plate is characterized in that the plate body (3a) is connected with a stitching device (3f), and the stitching device (3f) is matched with a steel ring clamping mechanism (3 e).

2. The apex production line of claim 1, wherein: the feeding mechanism (3b) consists of a first motor (3b1), a material conveying motor shaft (3b2), a material guiding roller (3b3), a transmission belt (3b4), a pressing strip guide roller (3b5) and a pressing roller (3b6), a material conveying motor shaft (3b2) is arranged on the surface of the first motor (3b1), the first motor (3b1) is mechanically connected with the material conveying motor shaft (3b2), a material guide roller (3b3) is arranged at the right side of the material conveying motor shaft (3b2), a pressing roller (3b6) is arranged below the material conveying motor shaft (3b2), a layering guide roller (3b5) is arranged below the pressing roller (3b6) and the guide roller (3b3), the material conveying motor shaft (3b2), the material guiding roller (3b3), the layering guide roller (3b5) and the pressing roller (3b6) are in transmission connection through a transmission belt (3b 4).

3. The apex production line of claim 1, wherein: the attaching mechanism (3c) consists of a first electro-hydraulic cylinder (3c1), a telescopic push rod (3c2), a gear disc (3c3), a bead filler rolling cylinder (3c4) and a shearing mechanism (3c5), a telescopic push rod (3c2) is arranged below the bottom end of the first electro-hydraulic cylinder (3c1), one end of the first electro-hydraulic cylinder (3c1) is mechanically connected with one end of the telescopic push rod (3c2), the other end of the telescopic push rod (3c2) is provided with a gear disc (3c3), the telescopic push rod (3c2) and the gear disc (3c3) adopt clearance fit, the surface of the gear disc (3c3) is provided with a triangle rubber rolling cylinder (3c4), the gear disc (3c3) is fixedly connected with the triangle rubber rolling cylinder (3c4), the surface of the bead filler rolling cylinder (3c4) is provided with a shearing mechanism (3c5), and the shearing mechanism (3c5) is connected with a telescopic push rod (3c 2).

4. The apex production line of claim 3, wherein: shearing mechanism (3c5) constitute by guide frame (3c51), second electrohydraulic cylinder (3c52), surely glue sword (3c53), length measuring sensor (3c54), guide frame (3c51) inboard have length measuring sensor (3c54), guide frame (3c51) and length measuring sensor (3c54) be connected, guide frame (3c51) internally mounted have second electrohydraulic cylinder (3c52), second electrohydraulic cylinder (3c52) have surely glue sword (3c53), second electrohydraulic cylinder (3c52) and surely glue sword (3c53) mechanical connection.

5. The apex production line of claim 1, wherein: the steel ring clamping mechanism (3e) is composed of a second motor (3e1), a motor shaft (3e2), a steel ring limiting support (3e3) and a steel ring expanding mechanism (3e4), wherein the second motor (3e1) is provided with the motor shaft (3e2), one end of the second motor (3e1) is mechanically connected with one end of the motor shaft (3e2), the other end of the motor shaft (3e2) is provided with the steel ring limiting support (3e3), the motor shaft (3e2) and the steel ring limiting support (3e3) are in clearance fit, the steel ring expanding mechanism (3e4) is arranged on the surface of the steel ring limiting support (3e3), and the steel ring limiting support (3e3) is movably connected with the steel ring expanding mechanism (3e 4).

6. The apex production line of claim 5, wherein: the steel ring limit bracket (3e3) is characterized in that a protruding insection (3e31) is arranged on the back of the rear end of the steel ring limit bracket (3e3), and the steel ring limit bracket (3e3) and the protruding insection (3e31) are of an integrated structure.

7. The apex production line of claim 5, wherein: the steel ring expansion mechanism (3e4) consists of a rotary cylinder (3e41), a telescopic loop bar (3e42), a fixed mounting head (3e43), a push rod (3e44), an expansion plate (3e45) and a spring (3e46), four telescopic sleeve rods (3e42) are distributed on the surface of the rotary cylinder (3e41) at equal intervals, the rotary cylinder (3e41) is fixedly connected with one end of a telescopic loop bar (3e42), the other end of the telescopic loop bar (3e42) is provided with an expansion plate (3e45), a spring (3e46) is arranged on the surface of the telescopic loop bar (3e42), the telescopic loop bar (3e42) is connected with the spring (3e46), four fixed mounting heads (3e43) are distributed on the surface of the rotary drum (3e41) at equal intervals, the rotary cylinder (3e41) is fixedly connected with the fixed mounting head (3e43), and the fixed mounting head (3e43) is matched with the expansion board (3e45) through a push rod (3e 44).

Technical Field

The invention relates to the field of roller assembly lines, in particular to a triangular glue production line.

Background

At present, most of devices for laminating the triangular rubber in most of tyre factories in China are semi-automatic devices, the operations of triangular rubber feeding, steel ring feeding and laminating are required to be finished manually, certain technical requirements are provided for operators, and meanwhile, the labor intensity is increased; in addition, need supporting certain personnel and equipment in order to satisfy the demand of this process at last process of apex laminating, increased labour cost to this type of machinery is not high at operating efficiency.

Disclosure of Invention

Aiming at the defects of the prior art, the invention is realized by the following technical scheme: a triangular glue production line structurally comprises a rack, an electric controller, a workbench, a winding drum and an overhaul board, wherein the workbench is arranged at the top end of the rack, the rack is mechanically connected with the workbench, the electric controller is arranged on the surface of the left end of the workbench, the winding drum is arranged on the surface of the right side of the workbench, the workbench and the winding drum are in clearance fit, the overhaul board is arranged on the surface of the rack, and the rack is movably connected with the overhaul board;

the workstation constitute by plate body, feed mechanism, laminating mechanism, blank pressing device, steel ring fixture, pressfitting ware, the plate body install feed mechanism on the surface, the feed mechanism left on be equipped with laminating mechanism, laminating mechanism be connected with the plate body, laminating mechanism below be equipped with steel ring fixture, laminating mechanism and steel ring fixture activity laminating, the plate body left side on install the blank pressing device, the plate body bottom have the pressfitting ware, plate body and pressfitting ware be connected, the pressfitting ware cooperate with steel ring fixture.

As the further optimization of this technical scheme, feed mechanism by first motor, biography material motor shaft, guide roller, driving belt, layering deflector roll, compress tightly the cylinder and constitute, first motor be equipped with on the surface and pass the material motor shaft, first motor and biography material motor shaft mechanical connection, the right-hand guide roller that is equipped with of biography material motor shaft, biography material motor shaft below be equipped with and compress tightly the cylinder, compress tightly cylinder and guide roller between have the layering deflector roll, biography material motor shaft, guide roller, layering deflector roll, compress tightly the cylinder and all connect through the driving belt transmission.

As the further optimization of this technical scheme, laminating mechanism constitute by first electrohydraulic cylinder, flexible catch bar, toothed disc, bead filler roller, shearing mechanism, first electrohydraulic cylinder bottom have flexible catch bar, first electrohydraulic cylinder and flexible catch bar one end mechanical connection, the flexible catch bar other end on be equipped with the toothed disc, flexible catch bar and toothed disc adopt clearance fit, the toothed disc on be equipped with bead filler roller on the surface, toothed disc and bead filler roller fixed connection, bead filler roller on be equipped with on the surface and shear the mechanism, shearing mechanism be connected with flexible catch bar.

As the further optimization of the technical scheme, the shearing mechanism comprises a guide frame, a second electro-hydraulic cylinder, a rubber cutter and a length measuring sensor, wherein the length measuring sensor is arranged below the inner side of the guide frame, the guide frame is connected with the length measuring sensor, the second electro-hydraulic cylinder is arranged inside the guide frame, the rubber cutter is arranged below the second electro-hydraulic cylinder, and the second electro-hydraulic cylinder is mechanically connected with the rubber cutter.

As a further optimization of the technical scheme, the steel ring clamping mechanism is composed of a second motor, a motor shaft, a steel ring limiting support and a steel ring expanding mechanism, the second motor is provided with the motor shaft, the second motor is mechanically connected with one end of the motor shaft, the other end of the motor shaft is provided with the steel ring limiting support, the motor shaft and the steel ring limiting support are in clearance fit, the steel ring expanding mechanism is arranged on the surface of the steel ring limiting support, and the steel ring limiting support is movably connected with the steel ring expanding mechanism.

As a further optimization of the technical scheme, the back face of the rear end of the steel ring limiting support is provided with the raised insection, and the steel ring limiting support and the raised insection are of an integrated structure.

As a further optimization of the technical scheme, the steel ring expansion mechanism comprises a rotary cylinder, four telescopic loop bars, fixed mounting heads, push rods, expansion plates and springs, wherein the surface of the rotary cylinder is equidistantly provided with the four telescopic loop bars, the rotary cylinder is fixedly connected with one end of each telescopic loop bar, the other end of each telescopic loop bar is provided with the expansion plate, the surface of each telescopic loop bar is provided with the springs, the telescopic loop bars are connected with the springs, the surface of the rotary cylinder is equidistantly provided with the four fixed mounting heads, the rotary cylinder is fixedly connected with the fixed mounting heads, and the fixed mounting heads are matched with the expansion plates through the push rods.

As a further optimization of the technical scheme, the gear disc is meshed with the steel ring limiting support through the raised insections.

As a further optimization of the technical scheme, the expansion board and the bead filler rolling cylinder are positioned on the same horizontal plane and are attached to each other.

As a further optimization of the technical scheme, the steel ring limiting support is provided with anti-skid lines on the surface.

As a further optimization of the technical scheme, the motor shaft and the rotating cylinder are in clearance fit.

Advantageous effects

The invention relates to a triangular glue production line, which is characterized in that triangular glue is placed on a winding drum, one end of the triangular glue is matched with a compaction roller through a material conveying motor shaft to drive feeding, a material guide roller is used for guiding the triangular glue, the triangular glue is straightened through a layering guide roller, the triangular glue is prevented from being loosened to influence steel ring edge wrapping when the triangular glue is fed, one end of the triangular glue enters a feeding mechanism, passes through a guide frame and appears under a triangular glue rolling drum, the steel ring is placed on an expansion plate, a second motor is controlled through an electric controller to drive a motor shaft to rotate, the motor shaft drives a rotary drum to rotate, the rotary drum transmits kinetic energy to a push rod, the push rod pushes the expansion plate to push outwards, the expansion plate supports the steel ring, the expansion plate is limited in moving range by a telescopic loop rod, when the steel ring is supported, a telescopic push rod is driven by a first electric hydraulic cylinder to push a gear disc downwards, so that the triangular glue rolling drum drives the, the steel ring limiting support drives the gear disc to rotate through the raised insections, the bead filler rolling cylinder and the expansion plate drive the bead filler to be attached to the steel ring, when the length of the bead filler output detected by the length measuring sensor is the same as that of the steel ring, the second electric cylinder is driven to drive the bead cutter to cut off the bead filler, and the edge pressing device and the stitching device are matched to improve the edge covering work quality.

Compared with the prior art, the invention has the beneficial effects that: lead to under the laminating mechanism through feed mechanism with the apex on the reel, avoid the apex when the material loading, appear relaxing and influence the steel ring and bordure, utilize steel ring fixture can expand the laminating work that makes things convenient for the apex with the steel ring, laminate apex and steel ring through laminating mechanism, length when the apex output is the same with the steel ring, utilize length measurement sensor drive second electricity hydraulic cylinder to drive the surely gluey sword and cut off the apex, avoid the waste of material, this design has saved the manual work and has drawed the apex and to the installation placement time of machinery, a large amount of labours have also been saved, and the work efficiency is improved.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic structural view of a bead filler production line of the present invention.

FIG. 2 is a schematic view of a front cross-sectional structure of a bead filler production line according to the present invention.

FIG. 3 is a schematic structural diagram of a bonding mechanism according to the present invention.

FIG. 4 is a schematic view of the steel ring clamping mechanism of the present invention in a resting state.

FIG. 5 is a schematic view of the working state of the steel ring clamping mechanism of the present invention.

FIG. 6 is a schematic side view of the attaching mechanism and the steel ring clamping mechanism of the present invention.

In the figure: the device comprises a rack-1, an electric controller-2, a workbench-3, a winding drum-4, an access panel-5, a plate body-3 a, a feeding mechanism-3 b, a fitting mechanism-3 c, a blank holder-3 d, a steel ring clamping mechanism-3 e, a presser-3 f, a first motor-3 b1, a material conveying motor shaft-3 b2, a material guide roller-3 b3, a transmission belt-3 b4, a batten guide roller-3 b5, a pressing roller-3 b6, a first electro-hydraulic cylinder-3 c1, a telescopic push rod-3 c2, a gear disc-3 c3, a triangular rubber rolling cylinder-3 c4, a shearing mechanism-3 c5, a guide frame-3 c51, a second electro-hydraulic cylinder-3 c52, a rubber cutter-3 c53, a length measuring sensor-3 c54, a second motor-3 e1, The steel ring expansion mechanism comprises a motor shaft-3 e2, a steel ring limiting bracket-3 e3, a steel ring expansion mechanism-3 e4, a raised insection-3 e31, a rotating cylinder-3 e41, a telescopic loop bar-3 e42, a fixed mounting head-3 e43, a push rod-3 e44, an expansion plate-3 e45 and a spring-3 e 46.

Detailed Description

In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the following description and the accompanying drawings further illustrate the preferred embodiments of the invention.