Construction method suitable for mounting wall-attached frame of ultra-long-distance construction elevator

文档序号:1529733 发布日期:2020-02-14 浏览:29次 中文

阅读说明:本技术 一种适用于超长距离施工升降机附墙架安装的施工方法 (Construction method suitable for mounting wall-attached frame of ultra-long-distance construction elevator ) 是由 钱云飞 鲁锦威 田忠先 顾晨曦 李彦冰 张国兵 于 2019-11-14 设计创作,主要内容包括:本发明公开了一种适用于超长距离施工升降机附墙架安装的施工方法,其特征在于,该施工方法为在建筑物外立面结构缩进处通过增加钢结构的临时支撑体系连接建筑物外立面与施工升降机附墙架,依次为定位放线→结构开洞→临时支撑体系进场→钢立柱安装→水平纵梁安装→水平横梁安装→斜拉杆安装→临时支撑体系验收→安装施工升降机附墙架→施工升降机验收。本发明将现有超长距离施工升降机附墙架安装化繁为简,施工简单、安全、成本低、周期短。(The invention discloses a construction method suitable for mounting a wall-attached frame of an ultra-long distance construction elevator, which is characterized in that the construction method is characterized in that a temporary support system with a steel structure is additionally arranged at the indentation position of the structure of the outer vertical surface of a building to connect the outer vertical surface of the building and the wall-attached frame of the construction elevator, and the steps are positioning and paying-off → structural opening → temporary support system entering → steel column mounting → horizontal longitudinal beam mounting → horizontal beam mounting → diagonal member mounting → temporary support system acceptance → construction elevator wall-attached frame mounting → construction elevator acceptance. The invention simplifies the installation of the wall-attached frame of the existing ultra-long distance construction elevator, and has the advantages of simple construction, safety, low cost and short period.)

1. A construction method suitable for installation of an extra-long distance construction elevator wall-attached frame is characterized in that the construction method is that a temporary support system with a steel structure is added at a retraction position of a building outer vertical surface structure to connect the building outer vertical surface with the construction elevator wall-attached frame, and specifically comprises the following construction steps:

s1, positioning and paying-off: determining the position of a temporary supporting system and the number and the size of each component of the temporary supporting system according to the installation position of the elevator, wherein the central line of a steel structure is consistent with the central position of a guide rail of the construction elevator, and releasing an installation position line on a structure main body;

s2, hole forming of the structure: adopting a tapping machine to open holes on the beam or the plate according to the determined position of the temporary support system;

s3, entering a temporary support system: conveying each component of the processed temporary support system to a construction area;

s4, mounting steel stand columns: straightening by adopting a tower crane, and vertically and fixedly installing an H-shaped steel upright on a basement top plate, a floor slab, a cushion layer or a leveling layer by utilizing a high-strength bolt;

s5, horizontal longitudinal beam installation: the joint of the steel upright post and the horizontal longitudinal beam adopts a mode that a single connecting plate is welded on the flange of the steel upright post, and the horizontal longitudinal beam is fixedly connected with two adjacent steel upright posts through a web plate and the single connecting plate;

s6, horizontal beam installation: the connecting part of the steel upright and the horizontal cross beam is processed into a bracket form, the horizontal cross beam is fixedly connected with the steel upright through a web plate and a double connecting plate, a flange of a T-shaped connecting plate at the other end of the horizontal cross beam is fixed with the frame beam through a split bolt, and a web plate of the T-shaped connecting plate is fixedly connected with a web plate of the horizontal cross beam through a bolt;

s7, diagonal draw bar installation: installing horizontal and vertical diagonal draw bars, fixedly connecting two horizontal cross beams at equal heights of two adjacent vertical columns by using horizontal diagonal draw bar bolts, and fixedly connecting two adjacent fixed steel vertical columns and corresponding horizontal longitudinal beams by using vertical diagonal draw bar bolts;

s8, checking and accepting the temporary support system: inspecting and detecting the installed temporary support system, and checking and accepting the temporary support system according to the steel structure engineering quality checking and accepting standard;

s9, installing a construction elevator wall-attached frame: installing a construction elevator, installing a construction elevator wall-attached frame, discharging a hole-opening position line on the horizontal longitudinal beam, opening a hole, and fixedly connecting the horizontal longitudinal beam with the construction elevator wall-attached frame through a bolt;

s10, checking and accepting the construction elevator: and (5) checking and accepting the construction elevator, and completing construction of mounting the wall-attached frame of the ultra-long distance construction elevator.

2. The method as claimed in claim 1, wherein the step S2 is to form holes on the beams or slabs, the frame beams avoid the main bars, the holes are formed at the middle positions of the stirrups, and the structural slabs are formed between the slab bars.

3. The construction method suitable for the installation of the wall-attached frame of the ultra-long distance construction elevator as claimed in claim 1, wherein the step S4 of installing the steel upright post further comprises a pre-installation treatment: and removing all impurities on the floor slab and impurities on the embedded parts, leveling the elevation positions of the embedded parts, checking the spacing of the positioning axes, the elevation of the foundation surface and the embedded positions of the foundation bolts, retesting to be qualified, cleaning the threads, and arranging a temporary elevation supporting block at the column bottom.

4. The construction method for the installation of the extra-long distance construction elevator wall-attached rack as claimed in claim 1, wherein in the step S4, the steel column is fixed to the top plate or the floor slab of the basement by using high-strength through bolts.

5. The construction method of claim 1, wherein in the step S4, the steel column is fixed to the cushion layer or the leveling layer by using a concrete pier arranged below and fixedly connected to the column base of the steel column by embedded bolts.

6. The construction method suitable for the installation of the wall-attached frame of the ultra-long distance construction elevator as claimed in claim 1, wherein the step S5 is to ensure the levelness of the horizontal longitudinal beam and the verticality of the steel upright during the installation.

7. The construction method suitable for the installation of the extra-long distance construction hoist wall-attached rack as claimed in claim 1, wherein the step S6 is to ensure the levelness of the horizontal beam and the verticality of the steel upright during the installation of the horizontal beam.

8. The construction method suitable for the installation of the wall-attached frame of the ultra-long distance construction elevator as claimed in claim 1, wherein in the step S7, angle steel is adopted for the horizontal diagonal draw bars, and circular tubes are adopted for the vertical diagonal draw bars.

9. The construction method suitable for the installation of the wall-attached frame of the ultra-long distance construction elevator as claimed in claim 1, wherein the step S7 is to ensure the levelness of the horizontal cross beams and the horizontal longitudinal beams and the verticality of the steel columns during the installation of the diagonal draw bars.

Technical Field

The invention belongs to the technical field of building construction, and particularly relates to a construction method suitable for mounting an extra-long distance construction elevator wall-attached frame.

Background

The construction elevator has two functions of wall-attached frame, one is to ensure the stability of the guide rail frame, and the other is to adjust the verticality of the guide rail frame. The existing construction elevator wall-attached frame installation is that a construction elevator is usually installed on a main structure part of a building according to the construction progress, the construction elevator wall-attached frame is directly installed on a concrete structure, the construction elevator used in the current construction process mainly adopts SCD200/200, and the wall-attached device mainly adopts II type, III type and IV type standard wall-attached frames. The widths of the three types of wall attaching frames are 1.5m-2.0m, the distance from the center of the wall guiding frame to the wall surface is within the range of 2.9m-4.2 m, and one vertical attaching frame is required to be installed every 7.5-9m in the vertical direction. As for the current construction buildings, most of the external vertical surfaces of the buildings can meet the installation requirements of the wall-attached frame of the construction elevator. However, the building has a complex shape, if the outer vertical surface is of an arc-shaped structure, each section of the arc-shaped structure retracts from top to bottom, the common construction elevator wall-attached frame cannot be adopted under the condition, the common solution is to install the overlong wall-attached frame, but the overlong wall-attached frame has the following disadvantages: (1) the wall frame is required to be customized by a professional manufacturer, the cost is high, and a plurality of wall frames are required to be customized; (2) the customized rear wall attaching distance is fixed, and the repeated utilization rate is low; (3) the whole structure system of the overlong wall-attached frame is very complex, the customization period is long, a manufacturer can process and manufacture the wall-attached frame after structural design and rechecking, the period is long, and uncertain factors influencing construction are large; (4) the installation of the ultra-long attachment frame can be used by expert demonstration.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the construction method is suitable for installation of the wall-attached frame of the ultra-long distance construction elevator, and solves the technical problems that traditional construction is not suitable and the construction cost is high and the period is long due to the adoption of the ultra-long wall-attached frame under the condition that the structure of the outer vertical surface of a building retracts.

In order to achieve the technical effects, the invention adopts the technical scheme that:

a construction method suitable for installation of an extra-long distance construction elevator wall-attached frame is characterized in that the construction method is that a temporary support system with a steel structure is added at a retraction position of a building outer vertical surface structure to connect the building outer vertical surface with the construction elevator wall-attached frame, and specifically comprises the following construction steps:

s1, positioning and paying-off: determining the position of a temporary supporting system and the number and the size of each component of the temporary supporting system according to the installation position of the elevator, wherein the central line of a steel structure is consistent with the central position of a guide rail of the construction elevator, and releasing an installation position line on a structure main body;

s2, hole forming of the structure: adopting a tapping machine to open holes on the beam or the plate according to the determined position of the temporary support system;

s3, entering a temporary support system: conveying each component of the processed temporary support system to a construction area;

s4, mounting steel stand columns: straightening by adopting a tower crane, and vertically and fixedly installing an H-shaped steel upright on a basement top plate, a floor slab, a cushion layer or a leveling layer by utilizing a high-strength bolt;

s5, horizontal longitudinal beam installation: the joint of the steel upright post and the horizontal longitudinal beam adopts a mode that a single connecting plate is welded on the flange of the steel upright post, and the horizontal longitudinal beam is fixedly connected with two adjacent steel upright posts through a web plate and the single connecting plate;

s6, horizontal beam installation: the connecting part of the steel upright and the horizontal cross beam is processed into a bracket form, the horizontal cross beam is fixedly connected with the steel upright through a web plate and a double connecting plate, a flange of a T-shaped connecting plate at the other end of the horizontal cross beam is fixed with the frame beam through a split bolt, and a web plate of the T-shaped connecting plate is fixedly connected with a web plate of the horizontal cross beam through a bolt;

s7, diagonal draw bar installation: installing horizontal and vertical diagonal draw bars, fixedly connecting two horizontal cross beams at equal heights of two adjacent vertical columns by using horizontal diagonal draw bar bolts, and fixedly connecting two adjacent fixed steel vertical columns and corresponding horizontal longitudinal beams by using vertical diagonal draw bar bolts;

s8, checking and accepting the temporary support system: inspecting and detecting the installed temporary support system, and checking and accepting the temporary support system according to the steel structure engineering quality checking and accepting standard;

s9, installing a construction elevator wall-attached frame: installing a construction elevator, installing a construction elevator wall-attached frame, discharging a hole-opening position line on the horizontal longitudinal beam, opening a hole, and fixedly connecting the horizontal longitudinal beam with the construction elevator wall-attached frame through a bolt;

s10, checking and accepting the construction elevator: and (5) checking and accepting the construction elevator, and completing construction of mounting the wall-attached frame of the ultra-long distance construction elevator.

Further, in the step S2, when holes are formed in the beam or the slab, the frame beam avoids the main bars, the holes are formed in the middle of the stirrups as much as possible, and the structural floor slab is provided with holes between the plate bars.

Further, the step S4 of mounting the steel upright post further includes a mounting pretreatment: and removing all impurities on the floor slab and impurities on the embedded parts, leveling the elevation positions of the embedded parts, checking the spacing of the positioning axes, the elevation of the foundation surface and the embedded positions of the foundation bolts, retesting to be qualified, cleaning the threads, and arranging a temporary elevation supporting block at the column bottom.

Further, in the step S4, the steel column is fixed to the top plate or the floor slab of the basement by using a through high-strength bolt.

Further, in the step S4, during the installation of the steel column, a concrete pier is arranged below the steel column and the cushion layer or the leveling layer, and the steel column is fixedly connected with the column base of the steel column through the embedded bolt.

Further, in the step S5, during installation of the horizontal longitudinal beam, the levelness of the horizontal longitudinal beam and the perpendicularity of the steel upright are ensured during installation.

Further, in the step S6, during installation of the horizontal beam, the levelness of the horizontal beam and the perpendicularity of the steel upright are ensured.

Furthermore, in the step S7, in the installation of the diagonal draw bars, the horizontal diagonal draw bars adopt angle steels, and the vertical diagonal draw bars adopt circular tubes.

Further, in the step S7 diagonal draw bar installation, the levelness of the horizontal cross beam and the horizontal longitudinal beam and the perpendicularity of the steel upright are ensured during installation.

Compared with the prior art, the invention has the beneficial effects that:

the temporary supporting system with the steel structure is additionally arranged at the retraction position of the structure of the outer vertical surface of the building to connect the outer vertical surface of the building with the wall-attached frame of the construction elevator, the temporary supporting system can be adjusted according to the height of a floor and the wall-attached distance, the repeated utilization rate is high, the construction is convenient, the engineering construction progress is accelerated, and the construction cost is reduced.

The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is apparent that the described embodiments are some, but not all embodiments of the present invention.

Drawings

FIG. 1 is a construction flow chart of the present invention.

Fig. 2 is a schematic elevation structure view after the construction of the invention is finished.

Fig. 3 is a schematic plan view of the construction of the present invention.

Fig. 4 is an elevational view of the temporary support system of the present invention.

FIG. 5 is a schematic view of a connection structure of the steel upright post, the horizontal cross beam and the horizontal longitudinal beam.

Fig. 6 is a partially enlarged view of a portion a of fig. 4.

Fig. 7 is a schematic view of a connection structure of the horizontal cross beam and the frame beam.

Fig. 8 is a schematic view of a steel column and a floor structure.

Wherein each reference number and its corresponding part name in the drawings is:

10. steel upright posts, 20 horizontal cross beams, 21 horizontal diagonal draw bars, 22 double connecting plates,

23T-shaped connecting plates, 30 horizontal longitudinal beams, 31 vertical diagonal draw bars, 32 single connecting plates,

33. end plate, 34, fixing plate, 35, connecting piece, 40, frame beam,

50. floor slab, 60, construction elevator wall-attached frame, 70, supporting block.

Detailed Description

As shown in fig. 1 and 4, a construction method suitable for installation of an extra-long distance construction elevator wall-attached frame is that a temporary support system with a steel structure is added at a retraction position of a building outer vertical surface structure to connect the building outer vertical surface and the construction elevator wall-attached frame, and specifically comprises the following construction steps:

s1, positioning and paying-off: and determining the position of the temporary supporting system and the quantity and the size of each component of the temporary supporting system according to the installation position of the elevator, wherein the central line of the steel structure is consistent with the central position of the guide rail of the construction elevator, and releasing an installation position line on the structure main body.

S2, hole forming of the structure: and (3) adopting a tapping machine to tap holes on the beams or the plates according to the determined position of the temporary support system, wherein the frame beams 40 are tapped at the middle positions of the stirrups as far as possible without tapping main reinforcements during tapping, and the structural floor slab is tapped between the plate reinforcements.

S3, entering a temporary support system: and processing and purchasing the components of the temporary support system in advance in a factory according to the determined quantity and size of the components of the temporary support system, and transporting the components to a construction area.

S4, mounting steel stand columns: as shown in fig. 8, before the steel column 10 is installed, a pretreatment work is required, all impurities on the floor slab 50 and impurities on embedded parts are removed, the elevation position of the embedded parts is leveled, the distance between the positioning axes, the elevation of the foundation surface and the embedded position of the foundation bolt are checked, the screw thread is cleaned up after the inspection is qualified, and a temporary elevation supporting block 70 is arranged at the column bottom. During installation, the tower crane is adopted for straightening, and the H-shaped steel upright post 10 is vertically and fixedly installed on a basement top plate, a floor slab 50, a cushion layer or a leveling layer by utilizing the high-strength bolt. When the steel upright post 10 is fixed with the top plate or the floor slab 50 of the basement, a pair-penetrating high-strength bolt is adopted to be fixedly connected with the top plate or the floor slab 50. When the steel upright post 10 is fixed with a cushion layer or a leveling layer, a concrete column pier is arranged below the steel upright post and is fixedly connected with a column base of the steel upright post 10 through a pre-buried bolt.

S5, horizontal longitudinal beam installation: as shown in fig. 4 and 5, a single connecting plate 32 is welded on the flange of the steel column 10 at the joint of the steel column 10 and the horizontal longitudinal beam 30, the horizontal longitudinal beam 30 is fixedly connected with two adjacent steel columns 10 through the web and the single connecting plate 32, and during installation, the levelness of the horizontal longitudinal beam 30 and the verticality of the steel column 10 are ensured.

S6, horizontal beam installation: as shown in fig. 5 and 7, the joint between the steel upright 10 and the horizontal beam 20 is processed into a bracket form, the horizontal beam 20 is fixedly connected with the steel upright 10 through a web plate and a double connecting plate 22, a flange of a T-shaped connecting plate 23 at the other end of the horizontal beam 20 is fixed with the frame beam 40 through a split bolt, and a web plate of the T-shaped connecting plate 23 is fixedly connected with a web plate of the horizontal beam 20 through a bolt. During installation, the levelness of the horizontal cross beam 20 and the verticality of the steel upright post 10 are ensured.

S7, diagonal draw bar installation: as shown in fig. 5 and 6, horizontal and vertical diagonal draw bars are installed, the horizontal diagonal draw bars 21 are installed by angle steel oblique crossing in sequence, the vertical diagonal draw bars 31 are installed by round tubes in diagonal angles, the horizontal diagonal draw bars 21 are fixedly connected with two horizontal cross beams 20 at equal heights of two adjacent columns by bolts, and the vertical diagonal draw bars 31 are fixedly connected with two adjacent fixed steel columns 10 and corresponding horizontal longitudinal beams 30 by bolts. The levelness of the horizontal cross beams 20 and the horizontal longitudinal beams 30 and the verticality of the steel upright posts 10 are ensured during installation. Wherein, three pipe processing of the coplanar one length of two shortages of adoption axis of vertical oblique pull rod 31 form, two shorter pipes are close to half of a shorter pipe, the both ends welding of each pipe has end plate 33, the welding has perpendicular outside fixed plate 34 on the end plate 33, two shorter pipe axis collineations, fixed plate 34 and connection piece 35 bolt fixed connection are passed through to its adjacent one end, and the connection piece 35 slant runs through the center of longer pipe, connection piece 35 and longer pipe are at junction welded fastening.

S8, checking and accepting the temporary support system: and inspecting and detecting the installed temporary support system, and inspecting and accepting the temporary support system according to the steel structure engineering quality inspection and acceptance standard.

S9, installing a construction elevator wall-attached frame: installing a construction elevator, installing a construction elevator wall-attached frame 60, releasing a hole-opening position line on the horizontal longitudinal beam 30, opening a hole, and fixedly connecting the horizontal longitudinal beam 30 and the construction elevator wall-attached frame 60 through bolts.

S10, checking and accepting the construction elevator: and (5) checking and accepting the construction elevator, and completing construction of mounting the wall-attached frame of the ultra-long distance construction elevator.

The temporary support system with the steel structure is additionally arranged at the indentation of the structure of the outer vertical surface of the building to connect the outer vertical surface of the building with the wall-attached frame of the construction elevator, so that the construction is convenient and quick, and the construction cost is reduced. Adopt the interim support system of steel construction to attach the wall structure temporarily as construction elevator, safe and reliable, whole system node uses bolted connection as the owner, accords with the assembled theory now, can also according to floor height, attach the wall distance and adjust at will, and reuse rate is higher, reduces the influence to outer scaffold frame body when attaching the structure installation simultaneously.

The present invention is not limited to the above-described embodiments, and various modifications made without inventive step from the above-described concept will fall within the scope of the present invention for those skilled in the art.

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