Optical lens and manufacturing method thereof
阅读说明:本技术 光学镜片及光学镜片的制作方法 (Optical lens and manufacturing method thereof ) 是由 徐春慧 戴付建 赵烈烽 于 2019-10-18 设计创作,主要内容包括:本发明提供了一种光学镜片及光学镜片的制作方法。光学镜片包括:光学部;非光学部,与光学部连接;亲水微结构层,设置在非光学部的表面上,亲水微结构层的远离非光学部的表面形成待涂墨的涂墨区域。本发明的技术方案提供了一种设置有微结构的光学镜片,利用该光学镜片自身结构的改进,可以减少在涂墨过程中,涂墨不均匀且容易溢墨的情况发生。(The invention provides an optical lens and a manufacturing method thereof. The optical lens includes: an optical portion; a non-optical portion connected to the optical portion; and the hydrophilic microstructure layer is arranged on the surface of the non-optical part, and the surface of the hydrophilic microstructure layer far away from the non-optical part forms an ink coating area to be coated with ink. The technical scheme of the invention provides an optical lens with a microstructure, and the condition that ink is not uniformly coated and easily overflows in the ink coating process can be reduced by improving the structure of the optical lens.)
1. An optical lens, characterized in that it comprises:
an optical portion (10);
a non-optical portion (20) connected to the optical portion (10);
the hydrophilic microstructure layer (21) is arranged on the surface of the non-optical part (20), and the surface of the hydrophilic microstructure layer (21) far away from the non-optical part (20) forms an ink coating area to be coated with ink.
2. The optical lens according to claim 1, characterized in that it further comprises a hydrophobic microstructure layer (22) provided on the surface of the non-optical portion (20), said hydrophobic microstructure layer (22) being spaced apart from said hydrophilic microstructure layer (21); or the hydrophobic microstructure layer (22) is in contact with the hydrophilic microstructure layer (21) so that a hydrophobic area is formed on the surface of the hydrophobic microstructure layer (22) far away from the non-optical part (20).
3. The optical lens according to claim 2, characterized in that it comprises two spaced-apart hydrophobic microstructure layers (22), said hydrophilic microstructure layer (21) being located between the two hydrophobic microstructure layers (22).
4. The optical lens according to claim 3, characterized in that one of the two hydrophobic microstructure layers (22) is arranged close to the optical portion (10) and the other is arranged at the edge of the non-optical portion (20).
5. The optical lens according to any of the claims 2 to 4, characterized in that the hydrophobic microstructure layer (22) is a ring-like structure centered on the center of the optical portion (10).
6. The optical lens according to any of the claims 1 to 4, characterized in that the hydrophilic microstructure layer (21) comprises a plurality of first microstructures (211) arranged in parallel.
7. The optical lens according to claim 2 or 3, characterized in that the hydrophobic microstructure layer (22) comprises a plurality of spaced apart second microstructures (221).
8. A method for manufacturing an optical lens, wherein the optical lens comprises an optical portion (10) and a non-optical portion (20) connected with the optical portion, the method comprising:
step S05: manufacturing an optical part (10) and a non-optical part (20) by an injection molding mode;
step S10: and a hydrophilic microstructure layer (21) is arranged on the surface of the non-optical part (20), and an ink coating area to be coated with ink is formed on the surface of the hydrophilic microstructure layer (21) far away from the non-optical part (20).
9. The method of manufacturing according to claim 8, further comprising step S20: and arranging a hydrophobic microstructure layer (22) on the surface of the non-optical part (20) so as to form a hydrophobic area on the surface of the hydrophobic microstructure layer (22) far away from the non-optical part (20).
10. The manufacturing method according to claim 9, wherein in step S20, the manufacturing method further comprises a step S21 of providing two hydrophobic microstructure layers (22) on the surface of the non-optical portion (20), and a hydrophilic microstructure layer (21) is located between the two hydrophobic microstructure layers (22).
Technical Field
The invention relates to the field of optical lenses, in particular to an optical lens and a manufacturing method of the optical lens.
Background
In the field of optical lenses, the optical lens comprises an optical part and a non-optical part, wherein the surface of the non-optical part needs to be coated with ink to reduce stray light and reflected light generated by the non-optical part, so that the imaging quality of the optical lens is improved. Meanwhile, the ink coating process can improve the appearance of the optical lens.
Disclosure of Invention
The invention mainly aims to provide an optical lens and a manufacturing method thereof.
In order to achieve the above object, according to one aspect of the present invention, there is provided an optical lens comprising: an optical portion; a non-optical portion connected to the optical portion; and the hydrophilic microstructure layer is arranged on the surface of the non-optical part, and the surface of the hydrophilic microstructure layer far away from the non-optical part forms an ink coating area to be coated with ink.
Furthermore, the optical lens also comprises a hydrophobic microstructure layer arranged on the surface of the non-optical part, and the hydrophobic microstructure layer and the hydrophilic microstructure layer are arranged at intervals; or the hydrophobic microstructure layer is contacted with the hydrophilic microstructure layer, so that a hydrophobic area is formed on the surface of the hydrophobic microstructure layer far away from the non-optical part.
Further, the optical lens comprises two hydrophobic microstructure layers which are arranged at intervals, and the hydrophilic microstructure layer is positioned between the two hydrophobic microstructure layers.
Further, one of the two hydrophobic microstructure layers is disposed near the optic and the other is disposed at the edge of the non-optic.
Further, the hydrophobic microstructure layer is a ring-shaped structure centered on the center of the optical portion.
Further, the width dimension of the ring-shaped structure is 0.05mm-1 mm.
Further, the hydrophilic microstructure layer includes a plurality of first microstructures arranged in parallel.
Further, the first microstructures include arc-shaped protrusions or rectangular protrusions or trapezoidal protrusions.
Further, the hydrophobic microstructure layer comprises a plurality of second microstructures which are arranged at intervals.
Further, the interval between two adjacent second microstructures is 100nm-10000 nm; alternatively, the second microstructure is a groove.
According to another aspect of the present invention, there is provided a method for manufacturing an optical lens, the optical lens including an optical portion and a non-optical portion connected to the optical portion, the method comprising: step S05: manufacturing an optical part and a non-optical part by an injection molding mode; step S10: and arranging a hydrophilic microstructure layer on the surface of the non-optical part, wherein the surface of the hydrophilic microstructure layer far away from the non-optical part forms an ink coating area to be coated with ink.
Further, the manufacturing method further includes step S20: and arranging a hydrophobic microstructure layer on the surface of the non-optical part so as to form a hydrophobic area on the surface of the hydrophobic microstructure layer far away from the non-optical part.
Further, the hydrophobic microstructure layer is manufactured by adopting a turning or photoetching technology.
Further, in step S20, the manufacturing method further includes step S21 of disposing two hydrophobic microstructure layers on the surface of the non-optical portion, and the hydrophilic microstructure layer is located between the two hydrophobic microstructure layers.
Further, in step S20, the manufacturing method further includes step S22 of disposing the hydrophobic microstructure layer as a ring-shaped structure centered on the center of the optical portion.
By applying the technical scheme of the invention, the hydrophilic microstructure layer is arranged on the surface of the non-optical part, and the hydrophilic microstructure layer has strong hydrophilicity, so that the surface of the hydrophilic microstructure layer has strong ink adsorption capacity, and meanwhile, the hydrophilic microstructure layer can improve the uniformity and infiltration speed of ink coating.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 shows a schematic structural view of an embodiment of an optical lens according to the invention;
FIG. 2 shows a schematic structural view of the hydrophobic microstructure layer of the optical lens of FIG. 1;
FIG. 3 shows a schematic structural view of the hydrophilic microstructure layer of the optical lens of FIG. 1;
FIG. 4 is a schematic diagram showing a substrate of the hydrophobic microstructure layer of the optical lens of FIG. 1 after a photoresist is sprayed on the substrate;
FIG. 5 shows a schematic diagram of the structure of the optical lens of FIG. 1 after exposure of a photoresist on a substrate of the hydrophobic microstructure layer;
FIG. 6 shows a schematic diagram of the optical lens of FIG. 1 after development of a photoresist on the substrate of the hydrophobic microstructure layer;
FIG. 7 shows a schematic diagram of the structure of the optical lens of FIG. 1 after etching of the substrate of the hydrophobic microstructure layer; and
FIG. 8 is a schematic diagram of the optical lens of FIG. 1 after the hydrophobic microstructure layer removes the excess photoresist;
wherein the figures include the following reference numerals:
10. an optical portion; 20. a non-optic portion; 21. a hydrophilic microstructured layer; 211. a first microstructure; 22. a hydrophobic microstructure layer; 221. a second microstructure; 23. a substrate; 24. photoresist; 25. an exposure area; 26. an unexposed area; 27. and (3) water molecules.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
It is noted that, unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
In the present invention, unless specified to the contrary, use of the terms of orientation such as "upper, lower, top, bottom" or the like, generally refer to the orientation as shown in the drawings, or to the component itself in a vertical, perpendicular, or gravitational orientation; likewise, for ease of understanding and description, "inner and outer" refer to the inner and outer relative to the profile of the components themselves, but the above directional words are not intended to limit the invention.
In order to reduce the problems of uneven ink coating and easy ink overflow in the ink coating process, thereby improving the ink coating efficiency and the product yield, the invention and the embodiment of the invention provide an optical lens, and the structure of the optical lens is improved and is different from the structure of the existing optical lens.
It should be noted that, in the embodiments of the present invention and the present invention, the
As shown in fig. 1, in the embodiment of the present invention, the optical lens includes an optical portion 10, a non-optical portion 20, and a
According to the arrangement, the
In an embodiment of the invention, as shown in fig. 1, the
In the above arrangement, since the
Of course, in an alternative embodiment not shown in the drawings, it is also possible to arrange the
As shown in fig. 1, in the embodiment of the present invention, the optical lens includes two hydrophobic microstructure layers 22 disposed at intervals, and the
According to the above arrangement, the
Specifically, as shown in fig. 1, one of two hydrophobic microstructure layers 22 is disposed close to the optical portion 10, the other is disposed at the edge of the non-optical portion 20, a
In the above arrangement, the
Preferably, the width dimension of the ring-shaped structure formed by the hydrophobic
Of course in alternative embodiments not shown in the drawings it is also possible to provide, for example, a
As shown in fig. 3, in the embodiment of the invention, the
In the above arrangement, the plurality of
Here, it should be noted that one side of the contact angle is a solid-liquid boundary line, and the other side is a tangent line of a gas-liquid interface formed at the intersection point of the gas, liquid and solid phases, and the definition of the contact angle is well known to those skilled in the art and will not be described herein.
Specifically, as shown in fig. 3, the
In the above arrangement, the
Alternatively, in an alternative embodiment not shown in the drawings, a plurality of interconnected
Preferably, the contact angle γ 2 formed on the surface between the
Experiments show that when the contact angle γ 2 is smaller than 45 °, the surface of the
Of course, in an alternative embodiment not shown in the drawings, the
As shown in fig. 2, in the embodiment of the present invention, the
In the above arrangement, the plurality of
Specifically, as shown in fig. 2, the
In the above arrangement, the plurality of rectangular grooves arranged at intervals around the circumference of the optical portion 10 form the
It should be noted that the width d of the
Alternatively, in an alternative embodiment not shown in the drawings, a plurality of spaced
Preferably, the contact angle γ 1 on the surface formed by the plurality of
Preferably, the interval between two adjacent
Experiments show that when the interval between two adjacent
It should be noted that the width of the
Of course, in alternative embodiments not shown in the drawings, the
In the embodiment of the invention, the optical lens comprises an optical part 10 and a non-optical part 20 connected with the optical part, and the manufacturing method comprises the following steps:
step S05: manufacturing an optical part 10 and a non-optical part 20 by injection molding;
step S10: a
In the embodiment of the invention, the
Specifically, in step S10, the
It should be noted that, in an alternative embodiment not shown in the drawings, the
In the embodiment of the present invention, the manufacturing method further includes step S20: a
According to the above steps, the
It should be noted that the periodic micro-nano structure of the hydrophobic microstructure layer 22 (i.e. the plurality of
In the step S20, the
Specifically, when the pitch between two adjacent
In the present invention and the embodiments of the present invention, the
As shown in fig. 4 to 8, the following describes the photolithography process step S50 in detail in connection with the embodiment of the present invention:
s51: spin coating or spraying a
s52: exposing on the
s53: dissolving the exposed
s54: etching the
s55: completing etching and forming a
s56: the remaining
In step S52, when the
In step S54, the
In the step S20, the manufacturing method further includes a step S21 of disposing two hydrophobic microstructure layers 22 on the surface of the non-optical portion 20, and positioning the
In the above steps, the
In the above step S20, the manufacturing method further includes a step S22 of providing the
The following describes in detail the method of manufacturing an optical lens in an embodiment of the present invention:
the manufacturing method comprises the following steps:
firstly, an optical part 10 and a non-optical part 20 are manufactured in an injection molding mode; then, the optical lens is installed in a jig for processing the
then, the optical lens is installed in a jig for processing the
The second manufacturing method comprises the following steps:
firstly, an optical part 10 and a non-optical part 20 are manufactured in an injection molding mode; then, the optical lens is installed in a jig for processing the
then, the optical lens is installed in a jig for processing the
The third preparation method comprises the following steps:
firstly, an optical part 10 and a non-optical part 20 are manufactured in an injection molding mode;
then, the optical lens is installed in a jig for processing the
further, the
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects: the hydrophilic microstructure layer is arranged on one surface of the non-optical part, and the hydrophilic microstructure layer is very strong in hydrophilicity (namely the hydrophilic microstructure layer is very strong in adsorbability to water molecules, and the surface of the hydrophilic microstructure layer is easily wetted by water), so that the surface of the hydrophilic microstructure layer is very strong in ink adsorption capacity, and meanwhile, the hydrophilic microstructure layer also improves the uniformity and infiltration speed of ink coating. Furthermore, a hydrophobic microstructure layer which is in contact with the hydrophilic microstructure layer is arranged on one surface of the non-optical part. The hydrophobic microstructure layer has poor adsorption capacity on the ink, so that the ink is not adhered to the surface of the hydrophobic microstructure layer, and the hydrophobic microstructure layer can block the ink from overflowing from an ink coating area, thereby preventing the ink from overflowing to an optical part area to influence the imaging quality of the optical lens and further improving the qualification rate of the optical lens.
It is to be understood that the above-described embodiments are only a few, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise, and it should be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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