Polarizing plate and optical display including the same
阅读说明:本技术 偏光板和包括偏光板的光学显示器 (Polarizing plate and optical display including the same ) 是由 吴泳 李正浩 魏东镐 于 2019-07-10 设计创作,主要内容包括:本发明提供一种偏光板和一种包含偏光板的光学显示器。偏光板包含:偏光膜;第一基础层;以及图案层,第一基础层和图案层依序形成于偏光膜的光出射表面上,其中图案层包含依序形成于第一基础层上的第一层和第二层,第一层比第二层具有更高的折射率,且其中第一层包含形成在其面向第二层的至少一部分处的图案化部分,图案化部分包含至少两个光学图案和彼此相邻的光学图案之间的平坦区间。(The invention provides a polarizing plate and an optical display including the same. The polarizing plate includes: a polarizing film; a first base layer; and a pattern layer, a first base layer and the pattern layer being sequentially formed on the light exit surface of the polarizing film, wherein the pattern layer includes a first layer and a second layer sequentially formed on the first base layer, the first layer having a higher refractive index than the second layer, and wherein the first layer includes a patterned portion formed at least a portion thereof facing the second layer, the patterned portion including at least two optical patterns and a flat zone between the optical patterns adjacent to each other.)
1. A polarizing plate comprising:
a polarizing film; a first base layer; and a pattern layer, the first base layer and the pattern layer being sequentially formed on a light exit surface of the polarizing film,
wherein the pattern layer includes a first layer and a second layer sequentially formed on the first base layer, the first layer having a higher refractive index than the second layer, and
wherein the first layer includes a patterned portion formed at least a portion thereof facing the second layer, the patterned portion including at least two optical patterns and a flat zone between the optical patterns adjacent to each other.
2. The polarizing plate of claim 1, wherein the difference in refractive index between the first layer and the second layer is 0.05 or greater than 0.05.
3. The polarizing plate of claim 1, wherein the first layer is a particle-free resin layer.
4. The polarizing plate of claim 1, wherein the second layer is a particle-free resin layer.
5. The polarizing plate of claim 1, wherein each of the optical patterns comprises at least one of: a lenticular lens pattern; a pattern including one flat surface and a flat inclined surface formed at a bottommost portion of the pattern and having a polygonal cross-section; a pattern including one flat surface and a curved inclined surface formed at a bottommost portion of the pattern; and a pattern having an N-sided polygonal cross-section, wherein N is an integer between 3 and 20.
6. The polarizing plate of claim 1, wherein each of the optical patterns is a lenticular pattern or a pattern including one flat surface and a flat inclined surface formed at the bottommost portion of the pattern and having a polygonal cross-section.
7. The polarizing plate of claim 1, wherein the patterned portion satisfies relation 1:
1<C/P≤10,---(1)
wherein C represents a pitch of the patterned portion and P represents a maximum width of the optical pattern, wherein the units of C and P are: and (3) micron.
8. The polarizing plate of claim 1, wherein each of the optical patterns is an engraved optical pattern comprising one flat surface and a flat inclined surface formed at the bottommost portion thereof and having a polygonal cross section or an engraved lenticular lens pattern.
9. The polarizing plate of claim 1, wherein each of the optical patterns has an aspect ratio greater than 0 and less than or equal to 3.0.
10. The polarizing plate of claim 1, wherein the pattern layer has a wall thickness greater than 0 microns and less than or equal to 30 microns.
11. The polarizing plate of claim 1, wherein each of the optical patterns is an engraved optical pattern, and the second layer comprises a filling pattern formed at an interface with the first layer and filling at least a portion of the engraved optical pattern.
12. The polarizing plate of claim 11, wherein in a cross-sectional area of the pattern layer, a ratio of a sum of cross-sectional areas of the filling patterns of the second layer to a total cross-sectional area of the first layer is in a range of 40% to 60%.
13. The polarizing plate of claim 1, wherein the first base layer is formed directly on the first layer and has an in-plane retardation of 15,000 nanometers or less than 15,000 nanometers at a wavelength of 550 nanometers.
14. The polarizing plate of claim 1, further comprising:
a second base layer formed on a light exit surface of the second layer.
15. The polarizing plate of claim 14, wherein the second base layer is formed directly on the second layer and has an in-plane retardation of 15,000 nanometers or less than 15,000 nanometers at a wavelength of 550 nanometers.
16. The polarizing plate of claim 14, wherein the second base layer comprises at least one of: cellulose ester resins, cyclic polyolefin resins, polycarbonate resins, polyester resins, polyethersulfone resins, polysulfone resins, polyamide resins, polyimide resins, acyclic polyolefin resins, poly (meth) acrylate resins, polyvinyl alcohol resins, polyvinyl chloride resins, and polyvinylidene chloride resins.
17. The polarizing plate of claim 14, further comprising:
a functional layer formed on a light exit surface of the second base layer,
wherein the functional layer comprises at least one of: a primer layer, a hard coat layer, an anti-fingerprint layer, an anti-reflection layer, an anti-glare layer, a low-reflectance layer, and an ultra-low reflectance layer.
18. The polarizing plate of claim 1, wherein the second layer has an uppermost surface serving as a functional layer.
19. The polarizing plate of claim 14, wherein the first base layer is formed directly on the first layer and has an in-plane retardation of 3,000 to 15,000 nanometers at a wavelength of 550 nanometers, and the second base layer is formed directly on the second layer and has an in-plane retardation of 3,000 to 15,000 nanometers at a wavelength of 550 nanometers.
20. An optical display comprising the polarizing plate of any one of claims 1 to 19.
Technical Field
The present invention relates to a polarizing plate and an optical display including the same.
Background
The liquid crystal display is operated to emit light through the liquid crystal panel after receiving light from the backlight unit. Since light from the backlight unit is perpendicularly incident on the screen of the liquid crystal display, the side of the screen of the liquid crystal display has a lower Contrast Ratio (CR) than the front of the screen. Therefore, the development of optical films capable of increasing the side contrast ratio is continuously in progress.
Such an optical film is configured such that light from the polarizing film can be diffused by a pattern formed at an interface between the low refractive index resin layer and the high refractive index resin layer when the light enters the high refractive index resin layer from the low refractive index resin layer, thereby improving a side contrast ratio. However, this configuration of the optical film alone cannot sufficiently improve the contrast ratio.
In order to improve the side contrast ratio, a method of changing the shape of a pattern or a method of incorporating particles into a low refractive index resin layer or a high refractive index resin layer has been proposed. However, the former has the following problems: even slight variations in pattern shape can cause the side contrast ratio to vary dramatically. In addition, the latter has the following problems: an additional process of controlling a refractive index difference between the particles and the resin layer is required, and the presence of the particles may cause deterioration in optical transparency, such as increase in haze or reduction in luminous efficiency.
Disclosure of Invention
An aspect of the present invention is to provide a polarizing plate capable of improving a side contrast ratio of an optical display.
Another aspect of the present invention is to provide a polarizing plate capable of improving a front contrast ratio of an optical display.
It is still another aspect of the present invention to provide a polarizing plate that can significantly improve a side contrast ratio of an optical display without incorporating particles into a pattern layer and thus can prevent a reduction in optical transparency (e.g., an increase in haze) due to the presence of particles, while preventing the obstruction of emission of polarized light due to the presence of particles, thereby improving light emission efficiency.
It is still another aspect of the present invention to provide an optical display including the polarizing plate of the present invention.
According to an aspect of the present invention, there is provided a polarizing plate including: a polarizing film; a first base layer; and a pattern layer sequentially formed on the light exit surface of the polarizing film, wherein the pattern layer includes a first layer and a second layer sequentially formed on the first base layer, the first layer having a higher refractive index than the second layer, and wherein the first layer includes a patterned portion formed at least a portion thereof facing the second layer, the patterned portion including at least two optical patterns and a flat zone between the optical patterns adjacent to each other.
According to another aspect of the present invention, there is provided an optical display including the polarizing plate of the present invention.
The present invention provides a polarizing plate capable of improving a side contrast ratio of an optical display.
The present invention provides a polarizing plate capable of improving the front contrast ratio of an optical display.
The present invention provides a polarizing plate that can significantly improve the side contrast ratio of an optical display without incorporating particles into a pattern layer and thus can prevent a reduction in optical transparency (e.g., an increase in haze) due to the presence of particles, while preventing the obstruction of emission of polarized light due to the presence of particles, thereby improving light emission efficiency.
Drawings
Fig. 1 is a cross-sectional view of a polarizing plate according to one embodiment of the present invention.
Fig. 2 is an exploded perspective view of a pattern layer of a polarizing plate according to an embodiment.
Fig. 3 is a cross-sectional view of a polarizing plate according to another embodiment of the present invention.
Fig. 4 is a cross-sectional view of a polarizing plate according to comparative example 2 or comparative example 4.
Detailed Description
Embodiments of the present invention will be described in detail with reference to the accompanying drawings in order to provide a thorough understanding of the invention to those skilled in the art. It is to be understood that the present invention may be embodied in various forms and is not limited to the following embodiments. In the drawings, portions irrelevant to the description will be omitted for clarity. Like components will be represented by like reference numerals throughout this specification.
Spatially relative terms such as "upper" and "lower" are defined herein with reference to the accompanying drawings. Thus, it will be understood that the term "upper surface" is used interchangeably with the term "lower surface" and that when an element such as a layer or film is referred to as being "disposed on" another element, the element can be directly disposed on the other element or intervening elements may be present. On the other hand, when an element is referred to as being "directly on" another element, there are no intervening elements present therebetween.
Herein, the terms "horizontal direction" and "vertical direction" mean the longitudinal direction and the lateral direction of a rectangular screen of a liquid crystal display, respectively. Herein, "lateral" refers to (0 °,60 °) in a spherical coordinate system represented by (Φ, θ), where with reference to the horizontal direction, "front" is represented by (0 ° ), the left end point is represented by (180 °,90 °), and the right end point is represented by (0 °,90 °).
Herein, the "aspect ratio" refers to a ratio of the maximum height of the optical pattern to the maximum width thereof (maximum height/maximum width).
Herein, the "pitch" means a distance between a pair of adjacent optical patterns, for example, a sum of a maximum width W of one optical pattern and a width L of one flat zone adjacent thereto.
In this context, "bottom-most portion" refers to the lowest portion of the patterned optical pattern and may be a dot or a plane.
Herein, "in-plane retardation (Re)" is a value measured at a wavelength of 550 nm and is represented by equation a:
Re=(nx-ny)×d,---(A)
where nx and ny are the refractive indices of the slow axis and the fast axis, respectively, of the corresponding protective or base layer at a wavelength of 550 nm, and d is the thickness (unit: nm) of the protective or base layer.
Herein, the term "(meth) propenyl" refers to propenyl and/or methylpropenyl.
As used herein, "X to Y" means "X is either greater than X to Y or less than Y" or ". gtoreq.X and. ltoreq.Y".
The inventors of the present invention found that: the polarizing plate in which the first base layer and the pattern layer described in detail below are sequentially stacked on the light exit surface of the polarizing film may significantly improve the side contrast ratio of the optical display while minimizing the reduction of the front contrast ratio, as compared to a typical polarizing plate not including the pattern layer, and thus the present invention has been completed. In addition, the inventors of the present invention found that: a polarizing plate in which a first base layer and a pattern layer, described in detail below, are sequentially stacked on a light exit surface of a polarizing film may significantly improve a side contrast ratio of an optical display only by controlling a relationship in refractive index between layers in the pattern layer, and thus the present invention has been completed.
Hereinafter, a polarizing plate according to one embodiment of the present invention will be described with reference to fig. 1 and 2. Fig. 1 is a cross-sectional view of a polarizing plate according to one embodiment of the present invention, and fig. 2 is an exploded perspective view of a pattern layer shown in fig. 1.
Referring to fig. 1, a polarizing plate 10 may include a polarizing
Polarizing film
The
In one embodiment, the polarizing
In another embodiment, the polarizing
Although not shown in fig. 1, at least one of the aforementioned base layer and adhesive layer may be further stacked on the light incident surface of the
First base layer
The
The total transmittance of the
The
When the first base layer is a protective film, the first base layer may comprise a single layer of an optically transparent resin film. However, it is to be understood that the present invention is not limited thereto and the first base layer may include a multilayer optically transparent resin film. The protective film may be prepared by melt extruding a resin. A process of stretching the resin may be further added. The resin may comprise at least one of: cellulose ester resins such as triacetyl cellulose (TAC); cyclic polyolefin resins such as amorphous Cyclic Olefin Polymers (COP); a polycarbonate resin; polyester resins such as polyethylene terephthalate (PET); polyether sulfone resin; polysulfone resin; a polyamide resin; a polyimide resin; a non-cyclic polyolefin resin; poly (meth) acrylate resins such as poly (methyl methacrylate) resin; a polyvinyl alcohol resin; a polyvinyl chloride resin; and polyvinylidene chloride resin.
Although the protective film may be an unstretched film, the protective film may be a retardation film or an isotropic optical film that is obtained by stretching a resin by a predetermined method and has a certain range of retardation. In one embodiment, the protective film may be an isotropic optical film having an in-plane retardation of 60 nm or less than 60 nm, specifically 0 nm to 60 nm, more specifically 40 nm to 60 nm, such as 40 nm, 41 nm, 42 nm, 43 nm, 44 nm, 45 nm, 46 nm, 47 nm, 48 nm, 49 nm, 50 nm, 51 nm, 52 nm, 53 nm, 54 nm, 55 nm, 56 nm, 57 nm, 58 nm, 59 nm, or 60 nm. In this range, the polarizing plate can provide good image quality through viewing angle compensation. Herein, "isotropic optical film" refers to a film having substantially the same nx, ny, and nz, and the expression "substantially the same" includes not only the case where nx, ny, and nz are identical, but also the case where there is an acceptable margin of error between nx, ny, and nz. In addition, the protective film can be stretched unidirectionally to prevent rainbow spots from being generated on the protective film.
In one embodiment, the in-plane retardation of the first base layer may be 15,000 nanometers or less than 15,000 nanometers, specifically 3,000 nanometers to 15,000 nanometers, specifically 4,000 nanometers or greater than 4,000 nanometers, more specifically 5,000 nanometers or greater than 5,000 nanometers, yet more specifically 6,000 nanometers to 15,000 nanometers or 8,000 nanometers to 15,000 nanometers, such as 8,000 nanometers, 9,000 nanometers, 10,000 nanometers, 11,000 nanometers, 12,000 nanometers, 13,000 nanometers, 14,000 nanometers, or 15,000 nanometers. In this range, the pattern layer may further diffuse light passing through the first base layer, thereby improving the contrast ratio of the optical display.
The protective coating may be formed from an actinic radiation curable resin composition comprising an actinic radiation curable compound and a polymerization initiator. The actinic radiation curable compound may comprise at least one of a cationically polymerizable curable compound, a free radical polymerizable curable compound, a urethane resin, and a silicone resin. The cationically polymerizable curable compound may be an epoxy compound having at least one epoxy group per molecule or an oxetane compound having at least one oxetane ring per molecule. The epoxy compound may include at least one of a hydrogenated epoxy compound, a chain aliphatic epoxy compound, a cyclic aliphatic epoxy compound, and an aromatic epoxy compound.
Examples of the radical polymerizable curable compound may include a (meth) acrylate monomer having at least one (meth) acryloyloxy group per molecule and a (meth) acrylate oligomer having at least two (meth) acryloyloxy groups per molecule, which can be obtained by reacting at least two compounds containing a functional group. Examples of the (meth) acrylate monomer may include a monofunctional (meth) acrylate monomer having one (meth) acryloyloxy group per molecule, a bifunctional (meth) acrylate monomer having two (meth) acryloyloxy groups per molecule, and a polyfunctional (meth) acrylate monomer having three or more (meth) acryloyloxy groups per molecule. Examples of the (meth) acrylate oligomer may include urethane (meth) acrylate oligomers, polyester (meth) acrylate oligomers, and epoxy (meth) acrylate oligomers. The polymerization initiator may cure the actinic radiation curable compound. The polymerization initiator may comprise at least one of an optical cationic initiator and a photosensitizer. Each of the photo-cationic initiator and the photosensitizer may be any one generally known in the art.
The thickness of the
The
Patterned layer
The
The patterned
The
The
The patterned portion includes: at least two patterned
The patterned portion may satisfy relation 1. When the patterned portion satisfies relation 1, the polarizing plate may further improve the side contrast ratio of the optical display.
< relation 1>
1<C/P≤10,---(1)
Where C represents the pitch of the patterned portion (unit: micrometer) and P represents the maximum width of the optical pattern (unit: micrometer).
Preferably, the value of C/P (ratio of C to P) is 1.1 to 8.0, in particular 1.1 to 5.0, such as 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3, 3.1, 3.2, 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 4, 4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8, 4.9 or 5.
The engraved
Fig. 1 shows a polarizing plate in which the curved surface is an aspherical surface and the engraved
As an alternative to the lenticular pattern, the engraved
The aspect ratio of the engraved
The maximum width P of the engraved
The ratio of the sum of the maximum widths of the patterned
The ratio of the maximum width P of the engraved
The minimum distance between the engraved
The ratio (H/a) of the maximum height H of the engraved
In the cross-sectional area of the
The
Although in fig. 1, the polarizing plate is illustrated as including the engraved optical patterns having the same aspect ratio, maximum width, maximum height, and spacing, it is to be understood that the present invention is not limited thereto and the polarizing plate may include the engraved optical patterns having different aspect ratios, maximum widths, maximum heights, and spacings.
The
Polarized light from the
Although the polarizing plate is illustrated as including the flat sections having the same width in fig. 1, it is to be understood that the present invention is not limited thereto and the polarizing plate may include the flat sections having different widths.
Referring to fig. 2, the engraved
The
The refractive index of the
The
In one embodiment, the first layer may be a particle-free resin layer. In general, in order to improve the side contrast ratio of an optical display, a method of incorporating high refractive index particles (having a higher refractive index than the first layer) into a high refractive index layer, such as a light diffuser, a light absorber, etc., has been proposed, according to the present invention, by adjusting the stacking relationship between the first layer and the second layer with respect to the light exit surface of the polarizing film and the projection direction of the engraved optical pattern, the side contrast ratio can be significantly improved without incorporating these particles into the first layer and thus the optical transparency and the light emission efficiency of the optical display can be further improved. The haze of the polarizing plate may be 0% to 30%, specifically 0% to 25%, for example 0%, 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19%, 20%, 21%, 22%, 23%, 24%, or 25%.
The
In one embodiment, the second layer may be a particle-free resin layer. Generally, in order to improve the side contrast ratio of an optical display, a method of incorporating particles, such as a light diffuser, a light absorber, and the like, into a second layer has been proposed. According to the present invention, by adjusting the stacking relationship between the first layer and the second layer with respect to the light exit surface of the polarizing film and the projection direction of the engraved optical pattern, the side contrast ratio can be significantly improved without incorporating these particles into the second layer.
In one embodiment, the second layer may be formed of a binder composition exhibiting binding properties after curing to have the binding properties. Accordingly, the second layer may be directly bonded to the second base layer, thereby reducing the thickness of the polarizing plate. The second layer may have good bonding properties with respect to the second base layer, in particular a polyester film.
The thickness of the patterned
Second base layer
The
The material, thickness, refractive index, and retardation of the
In one embodiment, the in-plane retardation of the second base layer can be 15,000 nanometers or less than 15,000 nanometers, specifically 3,000 nanometers to 15,000 nanometers, more specifically 4,000 nanometers or greater than 4,000 nanometers, yet more specifically 5,000 nanometers or greater than 5,000 nanometers, yet more specifically 6,000 nanometers to 15,000 nanometers or 8,000 nanometers to 15,000 nanometers, such as 8,000 nanometers, 9,000 nanometers, 10,000 nanometers, 11,000 nanometers, 12,000 nanometers, 13,000 nanometers, 14,000 nanometers, or 15,000 nanometers. In this range, the polarizing plate may further diffuse the light diffused through the contrast improving layer, thereby further improving the contrast ratio of the optical display. In one embodiment, the polarizing plate may further improve the contrast ratio of the optical display when the in-plane retardation values of the first and second base layers are within the aforementioned range.
Although not shown in fig. 1, a functional layer may be further formed on the light exit surface of the
Although the polarizing plate is illustrated as including the
Next, a polarizing plate according to another embodiment of the present invention will be described with reference to fig. 3.
Referring to fig. 3, the
The patterned
The patterned portion comprises at least two patterned
The patterned portion may satisfy relation 1, and the engraved
< relation 1>
1<C1/P1≤10,---(1)
Where C1 represents the pitch of the patterned portions (unit: micrometer) and P1 represents the maximum width of the optical pattern (unit: micrometer).
Although the engraved
The engraved
The
The
The width of the
The aspect ratio of the engraved
The maximum height H1 of the engraved
The maximum width P1 of the engraved
The minimum distance between the engraved
The ratio of the sum of the maximum widths of the patterned
The value of the ratio (H1/a1) of the maximum height H1 of the engraved
The
The ratio of the maximum width P1 of the patterned
Width L1 of
The maximum width of one patterned
In the cross-sectional area of the
Although in fig. 3, the patterned portions are shown as including engraved optical patterns having the same pitch and maximum width, the patterned portions may include engraved optical patterns having different pitches and maximum widths.
The optical display according to the present invention may comprise the polarizing plate according to the present invention. In one embodiment, the optical display may be a liquid crystal display or a light emitting device display.
In one embodiment, polarizing plate 10 may be used as a viewer-side polarizing plate in a liquid crystal display. Herein, the term "viewer-side polarizing plate" means a polarizing plate disposed at a viewer side with respect to the liquid crystal panel and opposite to the light source.
In one embodiment, a liquid crystal display includes a backlight unit, a first polarizing plate, a liquid crystal panel, and a second polarizing plate, which may include the polarizing plate according to the present invention, and is stacked in the stated order. The liquid crystal panel may employ a Vertical Alignment (VA) mode, an IPS mode, a Patterned Vertical Alignment (PVA) mode, or a super-patterned vertical alignment (S-PVA) mode, but is not limited thereto. In another embodiment, the polarizing plate according to the present invention can be used as a light source side polarizing plate. Herein, the term "light source side polarizing plate" refers to a polarizing plate disposed at the light source side with respect to the liquid crystal panel. In another embodiment, the polarizing plate according to the present invention can be used as a viewer-side polarizing plate and a light source-side polarizing plate with respect to a liquid crystal panel.
Next, the present invention will be described in more detail with reference to some examples. It should be noted, however, that these examples are provided for illustration only and should not be construed as limiting the invention in any way.
Example 1
A resin (SSC-6000, new ann corporation of korea (SHIN-A T & C co., Ltd.)) was used as the high refractive index layer composition (containing no particles). Herein, the high refractive index layer composition may further include a predetermined solvent.
A resin (SSC-4000, new ann, korea) was used as the low refractive index layer composition (without particles). Herein, the low refractive index layer composition may further comprise a predetermined solvent.
The high refractive index layer composition for the first base layer was coated onto the upper surface of a transparent PET film (super birefringent film (SRF), Toyobo co., Ltd., thickness: 80 μm, in-plane retardation: 8,000 nm) to a predetermined thickness. Subsequently, a film having a pattern and a flat zone alternately formed thereon was applied to the coating layer to transfer the pattern to the coating layer, followed by curing via UV radiation, thereby forming a first layer including patterned portions as shown in table 1, in which the engraved optical pattern and the flat zone are alternately arranged. A low refractive index layer composition is coated onto the first layer to completely fill the patterned optical pattern.
Subsequently, a coating layer was laminated on one surface of a transparent PET film (SRF, toyo textile, thickness: 80 μm, in-plane retardation: 8,000 nm) for a second base layer, which had an antireflection layer formed on the other surface thereof, and then cured via UV radiation, thereby forming a second base layer on the pattern layer.
The polarizer was manufactured by: the polyvinyl alcohol film was stretched to 3 times its original length at 60 ℃ and iodine was adsorbed to the stretched film, followed by stretching the film to 2.5 times the stretched length in an aqueous boric acid solution at 40 ℃.
The polarizing plate was manufactured by bonding a polarizer to the lower surface of the transparent PET film for the first base layer using a UV curable adhesive.
The manufactured polarizing plate has the following structure: wherein the first base layer, the first layer (high refractive index layer), the second layer (low refractive index layer) and the second base layer are sequentially stacked on the light exit surface of the polarizer and the patterned optical pattern protrudes toward the first base layer.
Example 2
Resin (SSC-5500, New Korea company) was used as the high refractive index layer composition (without particles). Herein, the high refractive index layer composition may further include a predetermined solvent.
A resin (SSC-4500, new ann, korea) was used as the low refractive index layer composition (without particles). Herein, the low refractive index layer composition may further comprise a predetermined solvent.
A polarizing plate was manufactured in the same manner as in example 1, except that the refractive indices of the first layer and the second layer were changed using the high refractive index layer composition and the low refractive index layer composition, as shown in table 2.
Example 3
A polarizing plate was manufactured in the same manner as in example 1, except that the engraved optical pattern and the flat zone were changed, as shown in table 1.
Example 4
A polarizing plate was manufactured in the same manner as in example 3, except that the refractive indices of the first layer and the second layer were changed using the high refractive index layer composition and the low refractive index layer composition used in example 2, as shown in table 2.
Comparative example 1
The polarizer was prepared by: the polyvinyl alcohol film was stretched to 3 times its original length at 60 ℃ and iodine was adsorbed to the stretched film, followed by stretching the film to 2.5 times the stretched length in an aqueous boric acid solution at 40 ℃. The polarizing plate was manufactured by bonding a transparent PET film (SRF, toyo textile, thickness: 80 μm, in-plane retardation: 14,000 nm) for the first base layer to the upper surface of the prepared polarizer using a UV curable binder.
Comparative example 2
One surface of a transparent PET film (SRF, toyo textile, thickness: 80 micrometers, in-plane retardation: 8,000 nanometers) for the second base layer having an anti-reflection layer formed on the other surface thereof was coated with the high refractive index layer composition of example 1 at a predetermined thickness. Subsequently, a film having a pattern and flat sections alternately formed thereon was applied to the coating layer to transfer the pattern to the coating layer, followed by curing via UV radiation, thereby forming a high refractive index layer in which the engraved optical pattern and the flat sections alternately arranged as listed in table 1. Subsequently, the low refractive index layer composition of example 1 was coated onto the high refractive index layer to completely fill the patterned optical pattern.
Subsequently, a coating layer was laminated on the upper surface of a transparent PET film (SRF, toyo textile co., thickness: 80 μm, in-plane retardation: 8,000 nm) for the first base layer, followed by curing. Subsequently, a polarizing plate was manufactured by: the polarizer of example 1 was bonded to the lower surface of the transparent PET film for the first base layer using a UV curable bonding agent, followed by curing.
Fig. 4 is a cross-sectional view of the polarizing plate of comparative example 2. Referring to fig. 4, the polarizing plate of comparative example 2 includes: the
Comparative example 3
A polarizing plate was manufactured in the same manner as in example 1, except that the refractive indices of the first layer and the second layer were changed, as listed in table 2.
Comparative example 4
A polarizing plate was manufactured in the same manner as in comparative example 2, except that the refractive indices of the first and second layers were changed as listed in table 2, and zirconium oxide was added as high-refractive-index particles to the high-refractive-index layer.
TABLE 1
Each of the polarizing plates manufactured according to examples and comparative examples was evaluated with the following characteristics. The results are shown in table 2.
Production of light source side polarizing plate
The polarizer was prepared by: the polyvinyl alcohol film was stretched to 3 times its original length at 60 ℃ and iodine was adsorbed to the stretched film, followed by stretching the film to 2.5 times the stretched length in an aqueous boric acid solution at 40 ℃. As the base layer, triacetyl cellulose films (thickness: 80 μm) were bonded to both surfaces of the polarizer using a bonding agent for a polarizing plate (Z-200, Nippon Goshei co., Ltd.) to thereby manufacture a polarizing plate. The produced polarizing plate was used as a light source side polarizing plate.
Manufacture of liquid crystal display module
A liquid crystal display module is manufactured by: each of the manufactured light source side polarizing plate, liquid crystal panel (PVA mode), and polarizing plates manufactured in examples and comparative examples was assembled in order. Herein, the assembly is performed such that the second base layer of the polarizing plate is positioned at the outermost portion.
The LED light source, the light guide plate, and the liquid crystal display module were assembled into a liquid crystal display including a single-sided LED light source (having the same configuration as Samsung (Samsung) TV (55 inch UHD TV (model 2016), model no 55KS8000F) except that the liquid crystal display module was manufactured using each of the polarizing plates manufactured in the examples and comparative examples).
The luminance in the white mode and the luminance in the black mode were measured at the front (0 ° ) and the side (0 °,60 °) in a spherical coordinate system using a luminance tester EZCONTRAST X88RC (EZXL-176R-F422a4, ELDIM).
The front contrast ratio is calculated as the ratio of the luminance value in the white mode to the luminance value in the black mode as measured in spherical coordinates (0 ° ). The side contrast ratio is calculated as the ratio of the luminance value in the white mode to the luminance value in the black mode as measured in spherical coordinates (0 °,60 °).
In table 2, the 1/2 viewing angle refers to a viewing angle with a brightness of 1/2 of front brightness.
In table 2, the 1/3 viewing angle refers to a viewing angle with a brightness of 1/3 of front brightness.
Optical transparency: optical transparency was measured on each of the polarizing plates manufactured in examples and comparative examples. The polarizing plate was evaluated as "translucent" when the tested polarizing plate had a haze of 0% to 30%, and was evaluated as "opaque" when the tested polarizing plate had a haze of more than 30%.
TABLE 2
In table 2, the numerical values in parentheses refer to the percentage of the contrast ratio of each of the liquid crystal displays according to example and comparative example to the contrast ratio of the liquid crystal display according to comparative example 1.
As shown in table 2, the polarizing plate according to the present invention can significantly improve the side contrast ratio while minimizing the reduction of the front contrast ratio. In addition, the polarizing plate according to the present invention has good optical transparency.
In contrast, the polarizing plates of comparative examples 2 to 3, which do not contain particles and have different structures from the polarizing plate according to the present invention, allow the front contrast ratio to be reduced while providing significantly inferior improvement in the side contrast ratio, as compared to the polarizing plate according to the present invention. In addition, the polarizing plate of comparative example 4 exhibited inferior characteristics in terms of transparency and uniformity of brightness.
It is to be understood that various modifications, changes, alterations, and equivalent embodiments may be made by those skilled in the art without departing from the spirit and scope of the present invention.
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