阅读说明：本技术 一种高效干式风磁选机 (High-efficient dry-type wind magnet separator ) 是由 汪建新 孙欢庆 曹丽英 于 2019-10-21 设计创作，主要内容包括：本发明涉及一种高效干式风磁选机,包括机架,机架的上部固定连接有料斗,在该机架的中部固定连接有密封壳体,密封壳体与料斗通过下料管连接；在密封壳体内设置有磁辊,该磁辊包括套筒和设于该套筒内的扇形磁铁；密封壳体的内壁与扇形磁铁对应的部分形成导流面,该导流面包括若干波浪段,该波浪段与套筒的外壁之间的距离沿远离下料管的方向先增大后减小；在密封壳体上还设有尾矿出料管、铁精粉出料管和除尘管,铁精粉出料管远离扇形磁铁设置,除尘管位于铁精粉出料管的上方；在机架上还设置有驱动套筒转动的驱动机构。本发明设置了波浪形的导流面,使远离磁辊外侧的矿沙颗粒均有机会与磁辊外表面接触或到达磁辊表面附近,大大提高了磁场利用率。(The invention relates to a high-efficiency dry type air magnetic separator which comprises a rack, wherein the upper part of the rack is fixedly connected with a hopper, the middle part of the rack is fixedly connected with a sealing shell, and the sealing shell is connected with the hopper through a discharging pipe; a magnetic roller is arranged in the sealed shell and comprises a sleeve and a fan-shaped magnet arranged in the sleeve; the inner wall of the sealing shell and the part corresponding to the fan-shaped magnet form a flow guide surface, the flow guide surface comprises a plurality of wave sections, and the distance between each wave section and the outer wall of the sleeve is increased and then reduced along the direction far away from the blanking pipe; the sealed shell is also provided with a tailing discharging pipe, a fine iron powder discharging pipe and a dust removing pipe, the fine iron powder discharging pipe is far away from the fan-shaped magnet, and the dust removing pipe is positioned above the fine iron powder discharging pipe; the frame is also provided with a driving mechanism for driving the sleeve to rotate. The invention is provided with the wave-shaped flow guide surface, so that the ore sand particles far away from the outer side of the magnetic roller have the opportunity to contact with the outer surface of the magnetic roller or reach the vicinity of the surface of the magnetic roller, and the utilization rate of a magnetic field is greatly improved.)

1. An efficient dry-type air magnetic separator, comprising:

the device comprises a rack, wherein the upper part of the rack is fixedly connected with a hopper, the middle part of the rack is fixedly connected with a sealing shell, and the top of the sealing shell is fixedly connected with the bottom of the hopper through a discharging pipe;

a magnetic roller is arranged in the sealed shell and comprises a sleeve and a fan-shaped magnet arranged in the sleeve, and a gap is reserved between the periphery of the sleeve and the inner wall of the sealed shell;

the inner wall of the sealing shell and the part corresponding to the fan-shaped magnet form a flow guide surface, the flow guide surface comprises a plurality of wave sections, and the distance between the wave sections of the flow guide surface and the outer wall of the sleeve is gradually increased and then gradually reduced along the direction far away from the blanking pipe;

the sealed shell is further provided with a tailing discharging pipe, a fine iron powder discharging pipe and a dust removing pipe, wherein the fine iron powder discharging pipe is far away from the fan-shaped magnet, and the dust removing pipe is located above the fine iron powder discharging pipe;

and the rack is also provided with a driving mechanism for driving the sleeve to rotate.

2. A high efficiency dry air magnetic separator as set forth in claim 1 wherein:

the flow guide surface comprises two wave sections.

3. A high efficiency dry air magnetic separator as set forth in claim 2 wherein:

the wave section is formed by sweeping a wave bus along the axis direction of the sleeve, the wave bus sequentially comprises an elliptic arc and an arc inscribed with the elliptic arc along the direction far away from the blanking pipe, and the circle center of the arc is positioned below the central point of the elliptic arc.

4. A high efficiency dry air magnetic separator as set forth in claim 3 wherein:

and the wave section close to the blanking pipe rotates for 45-55 degrees around the axis of the sleeve to obtain the wave section far away from the blanking pipe.

5. A high efficiency dry air magnetic separator as set forth in claim 1 wherein:

the flow guide surface further comprises an arc section, and the wave section and the arc section are sequentially arranged in the direction away from the discharging pipe.

6. The high efficiency dry air magnetic separator as set forth in claim 5 wherein:

the arc section and the sleeve are coaxially arranged.

7. A high efficiency dry air magnetic separator as set forth in claim 1 wherein:

the tailing discharging pipe is located under the sealing shell and corresponds to the fan-shaped magnet.

Technical Field

The invention relates to the technical field of magnetic separators, in particular to a high-efficiency dry-type air magnetic separator.

Background

The magnetic separator is a common device in the field of iron concentrate separation, and the following problems mainly exist in the dry separation process of the lean iron ore in China at present:

(1) low unit productivity

In the beneficiation process, the ore sand layer passing through the magnetic roller is required not to be too thick, otherwise, iron powder particles in the ore sand on the outer side far away from the magnetic roller cannot reach the surface of the magnetic roller in a separation area, so that separation cannot be achieved, and the improvement of yield and separation rate is limited;

(2) low grade of iron concentrate

In order to dissociate the useful ore particles from the ore, it is necessary to crush the ore to a certain particle size. After a large amount of gangue is carried and crushed, a large amount of fine-particle gangue is mixed in the iron concentrate after magnetic separation, so that the grade of the iron concentrate is not high.

(3) Low separation efficiency

Although there are application examples of improving the looseness of the ore sand by introducing high-pressure air into the separation area, and the separation performance of the magnetic separator is improved compared with that of the traditional magnetic separator, the effect is not ideal. When the feeding amount is increased (the thickness of a material layer is increased), the ore sand still can not be fully contacted with the surface of the magnetic roller in the separation area, so that the utilization rate of the magnetic field of the magnetic roller is insufficient and the tailing running amount is increased.

In summary, the main reason for the above problems is that the ore sand in the separation area of the magnetic separator cannot be sufficiently contacted with the surface of the magnetic roller, and therefore, how to reasonably design the separation area of the magnetic separator so that the ore sand in the separation area can be sufficiently contacted with the magnetic roller is a technical problem to be solved by those skilled in the art.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide the high-efficiency dry type wind magnetic separator, so that ore sand particles far away from the outer side of the magnetic roller are allowed to contact with the outer surface of the magnetic roller or reach the vicinity of the surface of the magnetic roller, and the utilization rate of a magnetic field is greatly improved.

In order to solve the technical problems, the invention provides a high-efficiency dry-type air magnetic separator which comprises a rack, wherein the upper part of the rack is fixedly connected with a hopper, the middle part of the rack is fixedly connected with a sealing shell, and the top of the sealing shell is fixedly connected with the bottom of the hopper through a discharging pipe; a magnetic roller is arranged in the sealed shell and comprises a sleeve and a fan-shaped magnet arranged in the sleeve, and a gap is reserved between the periphery of the sleeve and the inner wall of the sealed shell; the inner wall of the sealing shell and the part corresponding to the fan-shaped magnet form a flow guide surface, the flow guide surface comprises a plurality of wave sections, and the distance between the wave sections of the flow guide surface and the outer wall of the sleeve is gradually increased and then gradually reduced along the direction far away from the blanking pipe; the sealed shell is further provided with a tailing discharging pipe, a fine iron powder discharging pipe and a dust removing pipe, wherein the fine iron powder discharging pipe is far away from the fan-shaped magnet, and the dust removing pipe is located above the fine iron powder discharging pipe; and the rack is also provided with a driving mechanism for driving the sleeve to rotate.

The invention is provided with the wave-shaped flow guide surface, and under the induction of the flow guide surface, the mineral sand forms vortex streets in the separation area, so that fine iron powder particles far away from the outer side of the magnetic roller are in contact with the outer surface of the magnetic roller or reach the vicinity of the surface of the magnetic roller, the utilization rate of a magnetic field is greatly improved, the separation efficiency is ensured, the thickness of a feeding material layer is increased (the feeding amount is increased), and the unit productivity is obviously improved.

Preferably, the deflector surface comprises two of said wave segments.

Preferably, the wave section is formed by sweeping a wave bus along the axial direction of the sleeve, the wave bus sequentially comprises an elliptical arc and an arc inscribed with the elliptical arc along the direction far away from the blanking pipe, the center of the arc is located below the center point of the elliptical arc, and the flow guide surface in the shape is adopted, so that the vortex street is more favorably formed.

Preferably, the wave section close to the blanking pipe is rotated by 45-55 degrees around the axis of the sleeve to obtain the wave section far away from the blanking pipe.

Preferably, the water conservancy diversion face still includes the circular arc section, wave section and circular arc section are along keeping away from the direction of unloading pipe sets gradually, sets up the circular arc section and can with all the other surface transitional coupling of seal shell for the flow of ore sand is steady gradually, is convenient for the discharge of tailing.

Preferably, the circular arc segment is arranged coaxially with the sleeve.

Preferably, the tailings discharging pipe is located right below the sealed shell and is arranged corresponding to the fan-shaped magnet, so that fine iron powder is prevented from being discharged from the tailings discharging pipe.

Drawings

In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

FIG. 1 is a schematic structural diagram of a high-efficiency dry air magnetic separator according to an embodiment of the present invention;

FIG. 2 is a schematic structural view of a conventional dry-type air magnetic separator;

FIG. 3 is an air flow distribution diagram of the separation zone of the high efficiency dry air magnetic separator of an embodiment of the present invention;

FIG. 4 is an air flow distribution diagram of the separation zone of a conventional dry air magnetic separator.

Reference numerals:

1-a frame; 2-a hopper; 3-sealing the shell; 4-a blanking pipe; 5-a magnetic roller; 6-a deflector;

31-wave section; 32-arc segment; 33-a tailings discharge pipe; 34-a fine iron powder discharge pipe; 35-a dust removal pipe; 41-air holes; 51-a sleeve; 52-sector magnet.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

As shown in fig. 1, the embodiment discloses a high-efficiency dry-type air magnetic separator, which includes a frame 1, a hopper 2 is fixedly connected to the upper portion of the frame 1, a sealing housing 3 is fixedly connected to the middle portion of the frame 1, and the top of the sealing housing 3 is fixedly connected to the bottom of the hopper 2 through a discharging pipe 4; a magnetic roller 5 is disposed in the sealed housing 3, the magnetic roller 5 includes a sleeve 51 and a fan-shaped magnet 52 disposed inside the sleeve 51, a gap is left between the outer periphery of the sleeve 51 and the inner wall of the sealed housing 3, two ends of the sleeve 51 in the axial direction are connected to the side wall of the sealed housing 3 through bearings, and a driving mechanism (not shown) for driving the sleeve 51 to rotate is disposed on the frame 1.

The inner wall of the sealing housing 3 and the portion corresponding to the fan-shaped magnet 52 form a flow guide surface, the flow guide surface includes two wave sections 31 and one arc section 32, the wave sections 31 and the arc section 32 are sequentially arranged along the direction away from the discharging pipe 4, wherein the distance between the wave sections 31 and the outer wall of the sleeve 51 is gradually increased and then gradually decreased along the direction away from the discharging pipe 4, the wave section close to the discharging pipe 4 rotates counterclockwise around the axis of the sleeve 51 by 45-55 degrees (preferably 50 degrees in this embodiment) to obtain the wave section away from the discharging pipe 4, the arc section 32 and the sleeve 51 are coaxially arranged, and a wavy sorting area is formed between the flow guide surface and the outer wall of the sleeve 51 in this embodiment.

The wave section 31 is formed by sweeping a wave bus along the axial direction of the sleeve 51, the wave bus sequentially comprises an elliptical arc and an arc inscribed in the elliptical arc along the direction far away from the blanking pipe 4, and the center of the arc is located below the center point of the elliptical arc.

The sealed shell 3 is further provided with a tailing discharging pipe 33, a fine iron powder discharging pipe 34 and a dedusting pipe 35, wherein the fine iron powder discharging pipe 34 is far away from the fan-shaped magnet 52, the dedusting pipe 35 is located above the fine iron powder discharging pipe 34, and the tailing discharging pipe 33 is located right below the sealed shell 3 and corresponds to the fan-shaped magnet 52.

The working process of the high-efficiency dry-type air magnetic separator in the embodiment is as follows: an operator puts the ore sand into the hopper, the ore sand enters the sealing shell 3 from the blanking pipe 4 under the action of gravity, and the ore sand is driven to rotate anticlockwise to enter a wavy sorting area along with the rotation of the sleeve 51; the side wall of the blanking pipe 4 is provided with air holes 41, when in work, high-pressure air is introduced from the air holes 41 to form gas-solid two-phase flow with the ore sand in the wavy separation area so as to improve the looseness of the ore sand in the wavy separation area, thereby achieving the purpose of improving the unit productivity and the separation efficiency; when the ore sand passes through the tailing discharging pipe 33, the tailing is discharged from the tailing discharging pipe 33, the fine iron powder continues to rotate along with the sleeve 51 under the action of the suction force of the fan-shaped magnet 52 and is discharged from the fine iron powder discharging pipe 34 when being far away from the fan-shaped magnet 52, and after the separation is finished, the dust removal treatment can be carried out on the interior of the sealed shell 3 through the dust removal pipe 35.

The structure of the traditional dry-type air magnetic separator is shown in fig. 2, an arc-shaped guide plate 6 is arranged in a sealed shell, the guide plate 6 and a sleeve are coaxially arranged, and an arc-shaped separation area is formed between the sleeve and the guide plate 6, in order to illustrate the beneficial effect of the wave-shaped separation area of the embodiment, finite element analysis is carried out on the flow field in the wave-shaped separation area of the embodiment and the traditional arc-shaped separation area under the same condition, as shown in fig. 3 and 4, as can be seen from fig. 4, the velocity distribution of the flow field in the separation area formed by the outer surface of the magnetic roller and the arc-shaped guide plate which is nearly parallel to the outer surface of the magnetic roller is relatively uniform in a large range, and the magnetic particles far away from the outer surface of the magnetic roller are blocked by nonmagnetic particles, so that the chance of reaching the magnetic roller; it can be seen from fig. 3 that under the induction of the wave-shaped flow guide surface, the mineral sand forms vortex streets in the separation area, so that fine iron powder particles far away from the outer side of the magnetic roller are all in contact with the outer surface of the magnetic roller or reach the position near the surface of the magnetic roller, the utilization rate of a magnetic field is greatly improved, the separation efficiency is ensured, the thickness of a feeding material layer can be increased (the feeding amount is increased), and the unit productivity is obviously improved.

In order to describe the structure of the flow guiding surface of the present embodiment more clearly, the present embodiment provides specific size data of the wave section of the flow guiding surface, and the coordinate system in fig. 1 is used as a reference, the central point of the sleeve 51 is used as an origin (0, 0), and the sizes of the elliptical arc and the circular arc of the wave section 31 close to the blanking pipe 4 are as follows: the coordinate of the central point of the elliptic arc is (0, 246.5), the major axis of the elliptic arc is 1000mm, the minor axis of the elliptic arc is 500mm, the circular arc is internally tangent to the elliptic arc, the coordinate of the center of the circular arc is (-461,220.5), the central angle of the circular arc is 112 degrees, and the radius of the circular arc is 35 mm; the other wave segment is obtained by rotating the wave segment 50 degrees counterclockwise around the origin, and the circular arc segment 32 is coaxial with the sleeve 51.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; these modifications and substitutions do not cause the essence of the corresponding technical solution to depart from the scope of the technical solution of the embodiments of the present invention, and are intended to be covered by the claims and the specification of the present invention.