阅读说明：本技术 一种膜厚测量辅助定位装置与膜厚检测仪的同步方法 (Synchronization method of auxiliary positioning device for film thickness measurement and film thickness detector ) 是由 鲍军民 于 2017-05-28 设计创作，主要内容包括：本发明公开了一种膜厚测量辅助定位装置与膜厚检测仪的同步方法,根据测厚仪扫描周期设定单个矩形刻槽的刻印周期,设定刻槽的宽度、长度和单次横向刻槽群的刻槽数；刻印V形或U形刻槽群,并使得测厚仪单程从一边移动到另一边的时间等于刻槽群周期Tq的整数倍；获取测厚仪的剖面曲线,在检测到刻槽后,根据在一个刻槽群刻印周期内检测到刻槽的数量来判断是否完成同步；并在未完成同步时,根据所检测到两个刻槽的深度大小来提前或推后刻印开始的时刻。本发明通过同步,使得在测厚仪的一个单程扫描时间内,仅需要刻印一个刻槽群就能使所有的所述矩形刻槽均能被测厚仪检测到,从而使得膜厚测量辅助定位所需刻印量大大减小。(The invention discloses a synchronization method of a film thickness measurement auxiliary positioning device and a film thickness detector, which comprises the steps of setting an engraving period of a single rectangular engraving groove according to a scanning period of a thickness gauge, and setting the width and the length of the engraving groove and the engraving groove number of a single transverse engraving groove group; engraving a V-shaped or U-shaped engraving group, and enabling the time of one-way movement of the thickness gauge from one side to the other side to be equal to integral multiple of the period Tq of the engraving group; acquiring a profile curve of the thickness gauge, and judging whether synchronization is finished or not according to the number of detected notches in a notch group notch cycle after notches are detected; and when the synchronization is not finished, the moment of starting the engraving is advanced or retarded according to the detected depth of the two engraving grooves. By means of synchronization, all the rectangular notches can be detected by the thickness gauge only by engraving one notch group within one single-pass scanning time of the thickness gauge, and therefore the engraving amount required by auxiliary positioning of film thickness measurement is greatly reduced.)

1. A synchronization method of a film thickness measurement auxiliary positioning device and a film thickness detector is characterized by comprising the following steps:

F1) setting an engraving period of a single rectangular engraving groove according to a scanning period of a thickness gauge, setting the width and the length of the engraving groove and the engraving groove number M of a single transverse engraving groove group, and randomly selecting a t0 value;

F2) starting to engrave an engraving groove group from t0, wherein the engraving period of each rectangular engraving groove in the engraving groove group is Tr, and Tr is Tq/k, and the period Tq of the engraving groove group is a value which enables the time of a thickness gauge moving from one side to the other side in a single pass to be equal to an integral multiple of Tq;

F3) get the profile curve of the thickness gauge and determine whether the notch is detected? If yes, go to the next step F4, otherwise wait;

F4) is it determined whether only two grooves of different depths are detected within one groove group imprint period Tq? If yes, go to the next step F5, otherwise go to F6;

F5) extracting the depth values of two grooves detected consecutively and determining whether the depth of the first groove is greater than the depth of the second groove? If yes, the imprinting starting time of each period is advanced: t0-t 0-t1, otherwise, the imprint start time of each period is pushed back: t0 ═ t0+ t2, where t1 and t2 are both less than Tq/2; then, turning to step s2, repeating the engraving of the engraving group for one time;

F6) and finishing synchronization.

2. The method for synchronizing an auxiliary positioning device for measuring film thickness with a film thickness detecting instrument according to claim 1, wherein step s2) comprises the following steps:

F21) preparing an initial station, marking a first notch groove from the time t0, and recording the starting time t0 as t;

F22) the depth of the notch groove is increased according to increment, and a rectangular notch groove is engraved on a new station which is adjacent to the previous station in the transverse direction and the longitudinal direction;

F23) is it determined whether all of the M grooves have been engraved? If yes, go to the next step s5, otherwise go to s 3.

3. The method of claim 1, wherein the depth of the grooves is increased linearly by the same amount each time, and the M grooves are stacked to form a straight slope when viewed from the front.

4. The method of claim 1, wherein the depth of the grooves increases nonlinearly, each increment decreases gradually, and a reverse parabolic slope is formed when viewed from the front after the M grooves are stacked.

5. The method of claim 1, wherein the width dx and the depth increment dz of the rectangular notch are 1/k of the overall width Lx and depth Lz of the stamp, and the length dy is selected from:

and adjacent rectangular notches are adjacent or partially overlapped in the longitudinal direction, so that the synchronized thickness gauge can continuously detect the rectangular notches.

6. The method as claimed in claim 3, wherein the groove depth is increased linearly in step F22 by the same amount each time, and the maximum groove depth is 0.05-0.1 times the thickness of the cast sheet to be engraved.

7. The method as claimed in claim 4, wherein the notch depth in step F22 is increased nonlinearly according to the inverse parabolic curve, and the maximum notch depth is 0.05-0.1 times the thickness of the cast piece to be marked.

8. The method of claim 1, wherein the timing advance t1 and the push-back t2 are calculated as follows, assuming that the detected depth of the notch corresponds to the p-th notch in the M sequences:

Technical Field

The invention relates to the technical field of thin film manufacturing, in particular to a synchronization method of a film thickness measurement auxiliary positioning device and a film thickness detector.

Background

The BOPP film, namely the biaxially oriented polypropylene film, is prepared by biaxial orientation and is a plastic product which is specially formed and processed by means of physics, chemistry, machinery and the like. BOPP production line is a complex system of non-linearity, time-varying, large delay. The process flow mainly comprises the following steps: raw material melting, extrusion, cooling molding, longitudinal stretching, transverse stretching, edge cutting, corona treatment, coiling and the like.

The physical and mechanical properties such as tensile strength, elongation at break, haze, gloss and the like, which are indexes of the quality of BOPP film products, are easy to meet the requirements because the physical and mechanical properties are mainly determined by the properties of the materials. The film thickness variation and the average film thickness variation, which are main control indexes of the reworkability and the use performance, are mainly determined by the manufacturing process of the film. Even if the film thickness is controlled within the standard tolerance range during the manufacturing process, after several thousands of film rolls are accumulated, the positions with large thickness deviation may form bad defects such as hoops, ribs or grooves, which directly affect the reprocessing and use of users. Therefore, the most important quality problem in the production of the BOPP film is how to improve and stabilize the thickness precision of the film, and the use value of the film is directly influenced by the thickness precision of the film, so that the commodity value of the film is determined.

The film thickness control is based on real-time detection of the thickness, for example, after the chinese patent application No. 2014201577223 obtains the film thickness through X-ray scanning, two PID regulators are respectively used to control the transverse and longitudinal thickness of the film, and the chinese patent application No. 2007201517097 also uses a similar method, which indicates that in order to obtain a film with uniform thickness, accurate positioning of the thickness measurement value and the measurement position must be achieved. Chinese patent application No. 2014204575910 discloses alignment of the base film by means of a deckle.

At present, the common methods for carrying out bolt correspondence on thickness data output by a thickness gauge mainly comprise the following two methods, namely marking lines at different bolts and finding out corresponding places on a scanning frame of the thickness gauge to determine the positions of the bolts; and secondly, measuring the actual width of the film width while detecting the section by using a thickness gauge, calculating the necking quantity of the film by referring to the width of the die head, and further corresponding to the die head bolt. Both methods need manual identification, measurement and judgment according to actual production conditions, and manual judgment is not only inaccurate but also unstable. Due to the lack of continuous accurate positioning of the film profile, the film thickness control effect and the quality of the produced product are often affected. Therefore, the problem of automatically positioning the bolt on the thin film section thickness curve output by the thickness gauge needs to be solved.

Disclosure of Invention

In view of the above, the present invention provides a device capable of assisting a thickness gauge to perform thickness measurement and positioning on a bolt, wherein after a mark is engraved on a preset position of an extruded casting sheet, a film section thickness curve output by the thickness gauge is collected and analyzed to obtain the position of the mark, so that a die bolt of an extruder is accurately positioned, a coordinate of the die bolt on the thickness curve is determined, and a perfect and accurate feedback signal is provided for a film thickness control system.

The technical solution of the present invention is to provide an auxiliary positioning device for film thickness measurement, which comprises an acquisition module, an analysis processing module, a synchronization module, an intensity adjustment module, a focusing module, a driving module and an execution mechanism,

the actuating mechanism comprises an engraving unit which is arranged in front of a main air knife used for attaching the film raw material melt extruded from the extruder to a chill roll; the acquisition module acquires film section thickness curve data from the thickness gauge, the analysis processing module processes the data and sends instruction information to the intensity adjusting module and the focusing module and the driving module through the synchronization module, and the intensity adjusting module, the focusing module and the driving module control the action of the actuating mechanism, so that the marking unit marks V-shaped or U-shaped notch marks on the preset position of the cast sheet which is extruded by the extruder and cooled and formed.

Preferably, the stamp marked by the marking unit is composed of a plurality of rectangular notches with different depths, and the synchronization module provides the time information of marking start for the driving module, so that all the rectangular notches can be detected by the thickness gauge.

Preferably, the engraving unit comprises two engraving modules, wherein the engraving heads of the engraving modules are fixedly connected with the bolt positions at the two end parts of the extruder die head respectively, and the engraving modules adopt laser engraving modules.

Preferably, the engraving unit comprises a guide rail parallel to the lip of the extruder die head and an engraving module, the engraving module comprises an engraving head capable of moving along the guide rail, the guide rail is provided with a plurality of stopping points which are in fixed position relation with the die head bolts, and the engraving module adopts a laser engraving module.

Preferably, the maximum depth of the stamp engraved by the engraving unit is 0.05 to 0.1 times the thickness of the engraved cast sheet.

Another technical solution of the present invention is to provide a method for synchronizing a film thickness measurement auxiliary positioning device and a film thickness detector, wherein the film thickness measurement auxiliary positioning device includes an acquisition module, an analysis processing module, a synchronization module, an intensity adjustment module, a focusing module, a driving module, and an execution mechanism, the execution mechanism includes an imprinting unit, the imprinting unit imprints a V-shaped or U-shaped notch imprint on a preset position of a cast sheet that is extruded by an extruder and then cooled to be molded, the imprint is composed of a plurality of rectangular imprinting grooves with different depths, so that all the rectangular imprinting grooves can be detected by the thickness detector, and the synchronization module adopts the following steps to provide time information for beginning of imprinting for the driving module in the film thickness measurement auxiliary positioning device:

s1) setting the engraving period of a single rectangular engraving groove according to the scanning period of the thickness gauge, setting the width and the length of the engraving groove and the engraving groove number M of a single transverse engraving groove group, and randomly selecting a t0 value;

s2), preparing an initial station, marking a first notch groove from the time t0, and recording the starting time t0 as t;

s3) increasing the groove depth by increment, controlling the intensity adjusting module and the focusing module according to the depth value, and engraving rectangular grooves on a new station adjacent to the previous station in the transverse direction and the longitudinal direction;

s4) whether all the M grooves have been engraved? If yes, go to the next step s5, otherwise go to s 3;

s5) obtaining a profile curve of the thickness gauge, and determining whether the notch is detected? If yes, go to the next step s6, otherwise wait;

s6) whether only two grooves of different depths are detected in one groove group imprinting period Tq? If yes, go to next step s7, otherwise go to s 8;

s7) extracting depth values of two grooves detected consecutively, determining whether the first groove depth is greater than the second groove depth? If yes, the imprinting starting time of each period is advanced: t0-t 0-t1, otherwise, the imprint start time of each period is pushed back: t0 ═ t0+ t2, where t1 and t2 are both less than Tq/2; then, turning to step s2, repeating the engraving of the engraving group for one time;

s8) the synchronization is completed, and the process ends.

Preferably, the scoring depth in step s3 is increased linearly, one and the same amount at a time, and such that the maximum scoring depth is 0.05 to 0.1 times the thickness of the scored cast sheet.

Preferably, the engraved depth in step s3 increases non-linearly in inverse parabolic lines, and such that the maximum engraved depth is 0.05 to 0.1 times the thickness of the engraved cast sheet.

Preferably, assuming that the detected depth of the notch corresponds to the p-th of the M sequences, the time advance t1 and the push-back t2 are both calculated as follows:

compared with the prior art, the scheme of the invention has the following advantages: the invention is applied to the auxiliary positioning of the online thickness detection of the film production, and carries out deep groove imprinting on two or more preset positions of a casting sheet, which are relatively fixed with bolts at two ends of a die head, so that all bolt positions are positioned on a film section thickness curve, the automatic and accurate positioning of the film thickness measuring position is realized, the influence of artificial judgment errors is effectively prevented, and a real-time basis is provided for the control of the film thickness consistency. The invention can quickly realize the synchronization of the engraving unit and the thickness gauge and can reduce the engraving amount through the synchronization.

Drawings

FIG. 1 is a schematic view of a BOPP production process;

FIG. 2 is a schematic structural diagram of an auxiliary positioning device for film thickness measurement according to the present invention;

FIG. 3 is a schematic view of a partial structure of an imprinting unit and an extruder die according to the present invention;

FIG. 4 is a schematic diagram of an imprint head and a peripheral portion thereof according to the present invention;

FIG. 5 is a schematic view of an imprint stamp according to the present invention;

FIG. 6 is a schematic view of a structure of a groove group according to the present invention;

FIG. 7 is a schematic view of a rectangular notch structure according to the present invention;

FIG. 8 is a flowchart of the imprint process of the present invention;

FIG. 9 is a schematic view showing the process of detecting the imprint mark by the thickness gauge according to the present invention;

FIG. 10 is a flow chart of the synchronization module operation of the present invention.

Detailed Description

Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention is not limited to only these embodiments. The invention is intended to cover alternatives, modifications, equivalents and alternatives which may be included within the spirit and scope of the invention.

In the following description of the preferred embodiments of the present invention, specific details are set forth in order to provide a thorough understanding of the present invention, and it will be apparent to those skilled in the art that the present invention may be practiced without these specific details.

The invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the drawings are in simplified form and are not to precise scale, which is only used for convenience and clarity to assist in describing the embodiments of the present invention.

As shown in fig. 1, BOPP production starts with melting of raw materials, and is formed into a thick sheet, i.e., a cast sheet, the cast sheet is stretched longitudinally and transversely to form a wide roll film, and then the wide roll film is subjected to edge cutting, corona treatment and the like in the drawing process, and finally the wide roll film is wound into a large mother roll, and the mother roll is cut and packaged according to the order requirement. Because the thickness plays an important role in the product quality, two thickness meters are usually used for monitoring the thickness of the cast sheet and the wide-roll film in real time in the BOPP production, the two thickness meters can output a thickness data set of a section outwards, and the two thickness meters are connected with a display to display a section image of the cast sheet or the wide-roll film. The front one of the two thickness gauges is used for measuring the thickness of the cast piece when the thin film is initially pulled out, and the front one is temporarily stopped when the rear second thickness gauge is put into use.

As shown in fig. 2, the auxiliary positioning apparatus 100 for film thickness measurement of the present invention includes an acquisition module 110, an analysis processing module 120, a synchronization module 130, an intensity adjustment module 140, a focusing module 150, a driving module 160, and an actuator 170.

Referring to fig. 2 and 3, the auxiliary positioning device 100 for film thickness measurement of the present invention further includes a support frame 180 fixed to the frame 200, and the actuator 170 includes an imprint unit. The die head of the extruder 300 includes upper and lower lips 310, between which a lip 330 is formed, and the size of the opening of the lip is adjusted by a heating bolt 320 arranged in a transverse direction. The engraving unit is internally provided with an engraving module 171, the engraving module 171 adopts a laser engraving module, and V-shaped or U-shaped notch marks are engraved on preset positions of a cast sheet which is extruded by an extruder and then cooled and formed.

Preferably, the number of the marking modules is two, and the marking heads are respectively fixed with the bolt positions at the two ends of the die head, for example, the base of the marking head or the reference position thereof can be aligned with the bolt center line of the first or the second of the two ends along the vertical line of the lip and can be strictly fixed, so that the base or the reference position thereof cannot be displaced in the transverse direction.

Preferably, only one imprint module is provided, but a guide 190 is provided on the carriage 180 parallel to the die lip, along which the imprint head of the imprint module 171 is movable laterally and which has a plurality of resting points in fixed positional relationship with the die bolts, so that a V-shaped or U-shaped indentation imprint can be formed at a plurality of predetermined lateral positions of the cast sheet.

FIG. 4 is a schematic view of the imprint head and a peripheral portion thereof, wherein FIG. 4a is a side view and FIG. 4b is a front view. Referring to fig. 2 to 4, in the BOPP film production line, a cooling and forming unit 500 is arranged behind an extruder 300, and includes a chill roll 501, a main air knife 502 and other modules, after the extruded melt leaves a die lip of the extruder 300, the extruded melt is rapidly attached to the low-temperature and high-finish chill roll 501 under the action of an external force of the main air knife 502 and other modules, the melt is rapidly cooled and formed into a solid slab, i.e., a cast slab, and an imprinting module 171 is arranged in front of the main air knife 502 in the melt advancing direction.

As shown in fig. 1 and 4, the cast sheet is stretched and drawn to form a wide roll of film, during which the thickness of the film is measured by a thickness gauge 400; the acquisition module 110 acquires film section thickness curve data from the thickness gauge 400, the analysis processing module 120 processes the data and sends instruction information to the intensity adjustment module 140 and the focusing module 150 and the driving module 160 through the synchronization module 130, the intensity adjustment module 140, the focusing module 150 and the driving module 160 control the action of the execution mechanism 170, and the engraving module 171 engraves on the cast sheet formed by rapid cooling based on the action of the execution mechanism 170.

Preferably, the imprinting module 171 may also be an auxiliary air knife module matched with the main air knife.

As shown in fig. 1 and fig. 5, 6, and 7, the lateral sampling density of the profile thickness curve outputted by the thickness gauge is high enough, when the imprint unit forms a U-shaped notch imprint of a V-shaped or inverted parabolic line on the cast sheet, because the fixed position relationship between the imprint head base and the bolt, such as the imprint, aligns the center point of the imprint with the center line of the bolt along the vertical line of the lip, the thickness curve is collected by the collection module 110, and the analysis processing module 120 searches and judges the extreme point of the curve, so as to obtain the accurate positioning of the die head bolt on the curve. The positioning needs to be two at least, and the coordinates of the two positioning end points corresponding to the two bolts U1 and U2 on the horizontal axis of the thickness curve are X1 and X2 respectively, so that the positioning of other bolts can be obtained. For the Uk bolt, the corresponding horizontal axis coordinate Xk is as follows:

where Round () is a rounding function.

The auxiliary positioning device for film thickness measurement can also be provided with a module for outputting the abscissa Xk of all die head bolts on the thickness curve obtained in the processing process.

As shown in fig. 5, taking the V-notch print as an example, the overall depth Lz of the print is set to 0.05 to 0.1 times the thickness of the cast sheet to be engraved.

In order to imprint the stamp, one-time formation or a formation method using multiple overlapping may be selected. If a one-shot forming process is used, a more powerful imprint module is required, and if the imprint is made continuously at the same lateral position, some effect may be exerted on the cast sheet itself. For this purpose, the method of forming the notch group shown in fig. 6 is selected, assuming that the thin film is moved downward at the Vy speed, and the notch print in the notch group is moved back and forth in the lateral direction at the Vx speed, and the notch group shown in the figure is formed as the right half of the V-shaped print, i.e., the notch group contains N-2 k rectangular notches in total.

As shown in fig. 5 to 7, the width Lx is set to a value such that a sufficient number of points can be obtained from the profile thickness curve obtained by the thickness gauge, for example, in the Lx range, NS 2N points can be sampled. Preferably, Lx may be set to be on the same order as Lz. The width dx and the depth increment dz of each rectangular notch are 1/k of the overall width Lx and depth Lz of the stamp, respectively, and the length dy thereof can be selected as:

and adjacent rectangular notches are adjacent or partially overlapped in the longitudinal direction, so that the synchronized thickness gauge can continuously detect the rectangular notches.

As shown in fig. 8, the engraving work flow chart of the present invention, the period of the whole engraving group is Tq, and the time for the thickness gauge to move from one side to the other side in a single pass is equal to an integral multiple of Tq. After the system is initialized, the V-shaped groove group is engraved from the time t0, the engraving period of each rectangular groove is Tr, and Tr is Tq/k. Judging whether the k carving grooves are carved completely or not every time a rectangular carving groove is carved, if so, waiting for the next carving groove group period, otherwise, preparing for the next carving: the method comprises the steps of resetting an imprinting head, preparing a station by a precision motion module in a driving module control executing mechanism, adjusting the imprinting power by an intensity adjusting module and changing the height of a focus point by a focusing module, and imprinting the current rectangular imprinting groove after the next imprinting period Tr comes. During imprinting, a motion module of the actuating mechanism needs to compensate the longitudinal speed of the moving film. The marks engraved on the casting sheet are detected by the thickness gauge after being drawn along with the casting sheet, and are synchronized through the synchronization module.

Since the mark engraved by the engraving unit is composed of a plurality of rectangular engraved grooves with different depths, in order to enable all the engraved grooves to be detected by the thickness gauge, the synchronization module is required to provide alignment of the engraving starting time for the driving module. FIG. 9 is a schematic diagram showing the process of detecting the imprint mark by the thickness gauge of the present invention, wherein FIG. 9a is a diagram showing the detection in a period of one groove group Tq, and an arrow A shows the direction in which the film is pulled; an arrow B indicates that the thickness gauge moves back and forth, and the track of the thickness gauge is shown as a broken line of a solid line; the two solid longitudinal lines are the film edges; the arrow C indicates the back-and-forth movement of the imprint head, and the connecting line of the midpoints of the imprint grooves engraved by the imprint head is shown as a broken line. In fig. 9, the time taken for the thickness gauge to move in a single pass from side to side is equal to 5 times Tq, which is preferable in terms of the number of die adjustment screws in the actual imprint.

As shown in fig. 9a, when the engraving unit is not synchronized with the thickness gauge, the thickness gauge can detect only two engraved grooves in each period of the engraved group Tq, which is illustrated by circles in the figure.

Fig. 9b is similar to fig. 9a except that the positions of the notches detected by the two thickness gauges are different. Fig. 9c shows the situation when the engraving unit is synchronized with the thickness gauge, and it can be seen from the figure that the engraving grooves in the first and last engraving groove groups are detected by the thickness gauge. Fig. 9d is a schematic diagram of fig. 9a with the dotted line moving downward, but with the moving amount being too large to exceed fig. 9 c.

As shown in fig. 10, the synchronous process of the auxiliary positioning device for film thickness measurement and the film thickness detector is as follows:

s1) setting the engraving period of a single rectangular engraving groove according to the scanning period of the thickness gauge, setting the width and the length of the engraving groove and the engraving groove number M of a single transverse engraving groove group, and randomly selecting a t0 value;

s2), preparing an initial station, marking a first notch groove from the time t0, and recording the starting time t0 as t;

s3) increasing the groove depth by increment, controlling the intensity adjusting module and the focusing module according to the depth value, and engraving rectangular grooves on a new station adjacent to the previous station in the transverse direction and the longitudinal direction;

s4) whether all the M grooves have been engraved? If yes, go to the next step s5, otherwise go to s 3;

s5) obtaining a profile curve of the thickness gauge, and determining whether the notch is detected? If yes, go to the next step s6, otherwise wait;

s6) whether only two grooves of different depths are detected in one groove group imprinting period Tq? If yes, go to next step s7, otherwise go to s 8;

s7) extracting depth values of two grooves detected consecutively, determining whether the first groove depth is greater than the second groove depth? If yes, the imprinting starting time of each period is advanced: t0-t 0-t1, otherwise, the imprint start time of each period is pushed back: t0 ═ t0+ t2, where t1 and t2 are both less than Tq/2; then, turning to step s2, repeating the engraving of the engraving group for one time;

s8) the synchronization is completed, and the process ends.

During synchronization, two adjacent rectangular notches need not overlap partially on the longitudinal axis but are in close proximity, with the maximum notch depth of the M notches being 0.05 to 0.1 times the thickness of the imprinted cast sheet.

Preferably, the depth of the grooves increases linearly, each time by the same amount, and the M grooves overlap to form a straight slope when viewed from the front.

Preferably, the depth of the grooves increases nonlinearly, each increment decreases gradually, and the M grooves form an inverse parabolic slope when viewed from the front after being superposed.

In step s7, the timing advance t1 and the retard t2 may be calculated as follows:

wherein it is assumed that the detected depth of the groove corresponds to the p-th of the M sequences.

As shown in fig. 9 and 10, when the detection result shown in fig. 9a appears during the synchronization process, the start time is advanced based on the original timing at the next imprinting, and if the start time moves according to equation (3) as shown by arrow D in the figure, the next detection after the imprinting will appear in fig. 9 c; but if the advance is too large, the situation of figure 9d will occur. If the detection result of fig. 9b occurs, the imprint start time should be pushed back as indicated by the arrow E therein.

It can be seen from a review of fig. 9c that once synchronization of the engraving unit and the thickness gauge is achieved, continuous engraving is not required. As shown in fig. 5, after synchronization, only one notch group needs to be marked in a single-pass scanning time of the thickness gauge, that is, after the marked N notches are overlapped, a V-shaped or U-shaped notch mark is formed when viewed from the front, so that the purpose of auxiliary positioning can be achieved.

The auxiliary positioning device for film thickness measurement can accurately position the die head bolts through marking and detection, and the obtained film section thickness value pairs marked with the positions of all the die head bolts are collected and transmitted to the controller for film thickness control so as to realize uniform film thickness.

In addition, although the embodiments are described and illustrated separately, it will be apparent to those skilled in the art that some common techniques may be substituted and integrated between the embodiments, and reference may be made to one of the embodiments without explicit mention.

The above-described embodiments do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the above-described embodiments should be included in the protection scope of the technical solution.