阅读说明：本技术 感测装置 (Sensing device ) 是由 卞晟煜 于 2020-03-12 设计创作，主要内容包括：实施方式可以提供感测装置,该感测装置包括：定子,定子包括定子齿部；以及转子,转子包括磁体,其中：定子齿部包括第一定子齿部和第二定子齿部,第二定子齿部设置成与第一定子齿部沿从定子的中心的径向方向交叠；第一定子齿部包括多个第一齿部和多个第三齿部,并且第二定子齿部包括多个第二齿部；多个第一齿部中的一个第一齿部设置成与多个第二齿部中的一个第二齿部沿径向方向交叠；并且磁体分别设置在多个第一齿部与多个第三齿部之间。(Embodiments may provide a sensing device comprising: a stator including stator teeth; and a rotor including a magnet, wherein: the stator teeth include a first stator tooth and a second stator tooth, the second stator tooth being disposed to overlap the first stator tooth in a radial direction from a center of the stator; the first stator teeth include a plurality of first teeth and a plurality of third teeth, and the second stator teeth include a plurality of second teeth; one of the plurality of first teeth is disposed to overlap one of the plurality of second teeth in the radial direction; and magnets are respectively disposed between the plurality of first teeth portions and the plurality of third teeth portions.)

1. A sensing device, the sensing device comprising:

a stator including stator teeth; and

a rotor, the rotor comprising a magnet,

wherein the stator teeth include first stator teeth and second stator teeth provided to overlap with the first stator teeth in a radial direction from a center of the stator,

the first stator teeth include a plurality of first teeth and a plurality of third teeth,

the second stator teeth comprise a plurality of second teeth,

one of the plurality of first teeth is arranged to overlap one of the plurality of second teeth in the radial direction, and

the magnet is disposed between the first and third plurality of teeth.

2. A sensing device, the sensing device comprising:

a stator; and

a rotor, the rotor comprising a magnet,

wherein the stator includes a first stator tooth portion and a second stator tooth portion,

the first stator teeth include a first body and a first tooth connected to the first body, an extension portion protruding inward from the first body, and a third tooth connected to the extension portion,

the second stator teeth include a second body and second teeth connected to the second body,

the first tooth portion overlaps with the second tooth portion in a radial direction,

the magnet is disposed between the first tooth portion and the second tooth portion, and

a shortest distance from the center of the first stator tooth portion to the first tooth portion is greater than a shortest distance from the center of the first stator to the third tooth portion.

3. A sensing device, the sensing device comprising:

a stator including stator teeth; and

a rotor, the rotor comprising a magnet,

wherein the stator teeth include a first stator tooth and a second stator tooth,

the first stator teeth include a plurality of first teeth and a plurality of third teeth,

the second stator teeth comprise a plurality of second teeth,

the magnet is disposed between the first and third plurality of teeth and between the first and second plurality of teeth,

a diameter formed by the plurality of third teeth is smaller than a diameter formed by the plurality of first teeth, and

a diameter formed by the plurality of second teeth is smaller than a diameter formed by the plurality of first teeth.

4. The sensing device of any one of claims 1 to 3, wherein:

the stator includes a stator holder and a stator body coupled to the stator holder; and is

The first stator teeth and the second stator teeth are disposed in the stator body.

5. The sensing device of claim 4, wherein the stator body includes a first hole through which the first tooth passes, a second hole through which the second tooth passes, and a third hole through which the third tooth passes.

6. The sensing device of any one of claims 1 to 3, wherein:

the second tooth portion and the third tooth portion are arranged on a first virtual circumference; and is

The first tooth portion is provided on a second virtual circumference different from the first virtual circumference.

7. The sensing device of any one of claims 1 to 3, wherein the first, second and third teeth are concentrically disposed.

8. The sensing device according to any one of claims 1 to 3, wherein a width of a lower end of the third tooth in a circumferential direction is smaller than a width of a lower end of the first tooth in the circumferential direction.

9. The sensing device according to any one of claims 1 to 3, wherein a width of a lower end of the third tooth in a circumferential direction is smaller than a width of a lower end of the second tooth in the circumferential direction.

10. The sensing device according to any one of claims 1 to 3, wherein the third teeth and the second teeth are alternately arranged in a circumferential direction of the stator.

11. The sensing device of any one of claims 1-3, wherein the first stator tooth comprises a first body connected to the first tooth and an extension portion extending from the first body and connected to the third tooth.

12. The sensing device of any one of claims 1 to 3, wherein:

the first stator tooth includes a first body connected to the first tooth;

the second stator tooth includes a second body connected to the second tooth;

the sensing device further comprises a sensor disposed between the first body and the second body; and is

The second body includes a protruding portion configured to protrude toward the sensor.

13. An apparatus as claimed in claim 12, wherein a collector is provided between the protruding portion and the sensor.

14. The sensing device of claim 2, further comprising a sensor disposed between the first body and the second body,

wherein the second body includes a protruding portion configured to protrude toward the sensor.

15. An apparatus as claimed in claim 14, wherein a collector is provided between the protruding portion and the sensor.

Technical Field

Embodiments relate to a sensing device.

Background

An electronic power assist system (hereinafter, referred to as "EPS") enables a driver to drive safely by driving a motor from an electronic control unit according to driving conditions to ensure steering stability and provide a quick restoring force.

The EPS includes a sensor assembly that measures torque, steering angle, etc. of the steering shaft to provide appropriate torque. The sensor assembly may include a torque sensor that measures torque applied to the steering shaft and an index sensor that measures angular acceleration of the steering shaft. Further, the steering shaft may include an input shaft connected to the handlebar, an output shaft connected to the wheel-side power transmission configuration, and a torsion bar connecting the input shaft and the output shaft.

The torque sensor measures a torque applied to the steering shaft by measuring a degree of torsion of the torsion bar. Further, the index sensor senses rotation of the output shaft to measure an angular acceleration of the steering shaft. In the sensor assembly, the torque sensor and the index sensor may be provided together and integrally constructed.

The torque sensor may include a housing, a rotor, a stator including stator teeth, and a collector to measure torque.

In this case, the torque sensor is of a magnetic structure, and may be provided as the following structure: in this structure, the collectors are provided at the outer sides of the stator teeth.

However, when an external magnetic field is generated, since the collector serves as a path of the external magnetic field in the structure, there is a problem in that a magnetic flux value of the hall Integrated Circuit (IC) is affected. Accordingly, since the output value of the torque sensor varies, there arises a problem that the degree of torsion of the torsion bar cannot be accurately measured.

In particular, since the number of electronic devices of a vehicle increases and thus a torque sensor is affected by an external magnetic field in many cases, a torque sensor that is not affected by an external magnetic field is required.

Disclosure of Invention

Technical problem

Embodiments aim to provide a sensing device that can avoid magnetic field interference caused by external magnetic fields during torque measurement.

In particular, embodiments aim to provide a sensing device capable of avoiding magnetic field interference caused by an external magnetic field introduced from a side surface of the sensing device.

Embodiments are directed to providing a sensing apparatus that reduces the number of collectors and has a simplified structure.

Embodiments aim to provide a sensing device capable of preventing magnetic field disturbance from occurring due to an external magnetic field flowing into a collector.

The problems to be solved by the embodiments are not limited to the above-described problems, and other problems not mentioned above may be obviously understood by those skilled in the art from the following description.

Technical scheme

One aspect of the present invention provides a sensing device, comprising: a stator including stator teeth; and a rotor including a magnet, wherein the stator teeth include a first stator tooth and a second stator tooth, the second stator tooth is disposed to overlap the first stator tooth in a radial direction from a center of the stator, the first stator tooth includes a plurality of first teeth and a plurality of third teeth, the second stator tooth includes a plurality of second teeth, one of the plurality of first teeth is disposed to overlap one of the plurality of second teeth in the radial direction, and the magnet is disposed between the plurality of first teeth and the plurality of third teeth.

Another aspect of the present invention provides a sensing device, including: a stator; and a rotor including a magnet, wherein the stator includes a first stator tooth portion including a first body and a first tooth portion connected to the first body, an extension portion protruding inward from the first body, and a third tooth portion connected to the extension portion, and a second stator tooth portion including a second body and a second tooth portion connected to the second body, the first tooth portion and the second tooth portion overlap in a radial direction, the magnet is disposed between the first tooth portion and the second tooth portion, and a shortest distance from a center of the first stator tooth portion to the first tooth portion is greater than a shortest distance from the center of the first stator tooth portion to the third tooth portion.

Yet another aspect of the present invention provides a sensing device, including: a stator including stator teeth; and a rotor including a magnet, wherein the stator teeth include a first stator tooth and a second stator tooth, the first stator tooth includes a plurality of first teeth and a plurality of third teeth, the second stator tooth includes a plurality of second teeth, the magnet is disposed between the plurality of first teeth and the plurality of third teeth and between the plurality of first teeth and the plurality of second teeth, a diameter formed by the plurality of third teeth is smaller than a diameter formed by the plurality of first teeth, and a diameter formed by the plurality of second teeth is smaller than a diameter formed by the plurality of first teeth.

Preferably, the stator may include a stator holder and a stator body connected to the stator holder, and the first stator teeth and the second stator teeth may be provided in the stator body.

Preferably, the stator body may include a first hole through which the first tooth portion passes, a second hole through which the second tooth portion passes, and a third hole through which the third tooth portion passes.

Preferably, the second and third teeth may be disposed on a first virtual circumference, and the first teeth may be disposed on a second virtual circumference different from the first virtual circumference.

Preferably, the first, second and third teeth may be concentrically arranged.

Preferably, a width of the lower end of the third tooth portion in the circumferential direction may be smaller than a width of the lower end of the first tooth portion in the circumferential direction.

Preferably, a width of the lower end of the third tooth portion in the circumferential direction may be smaller than a width of the lower end of the second tooth portion in the circumferential direction.

Preferably, the third teeth and the second teeth are alternately arranged along a circumferential direction of the stator.

Preferably, the first stator tooth may include a first body connected to the first tooth and an extension portion extending from the first body and connected to the third tooth.

Preferably, the first stator tooth may include a first body connected to the first tooth, the second stator tooth may include a second body connected to the second tooth, the sensing device may further include a sensor disposed between the first body and the second body, and the second body may include a protruding portion protruding toward the sensor.

Preferably, the collector may be disposed between the protruding portion and the sensor.

Preferably, the sensing device may further include a sensor disposed between the first body and the second body, and the second body may include a protruding portion protruding toward the sensor.

Preferably, the collector may be disposed between the protruding portion and the sensor.

Preferably, the first tooth portion, the second tooth portion, and the third tooth portion may each be plural.

Advantageous effects

In the sensing device according to the embodiment having the configuration as described above, since the collector is disposed between the pair of stator teeth and the sensor is disposed between the collectors, magnetic field interference caused by an external magnetic field generated from the outside during torque measurement can be prevented or minimized.

Further, since the first tooth portion of the first stator tooth portion and the second tooth portion of the second stator tooth portion, which are disposed to be spaced apart from each other in the radial direction, are disposed to overlap each other, and the magnet between the first tooth portion and the second tooth portion rotates, the first tooth portion and the second tooth portion may have different polarities.

Furthermore, there is an advantage of increasing the magnitude of the magnetic flux to be collected.

Further, magnetic field interference caused by an external magnetic field introduced from the inside of the stator holder may be prevented or minimized.

Further, magnetic field interference caused by an external magnetic field introduced from a side surface of the sensing device may be prevented or minimized.

Various useful advantages and effects of the embodiments are not limited to the above and can be relatively easily understood in describing exemplary embodiments of the embodiments.

Drawings

Fig. 1 is a perspective view illustrating a sensing device according to an embodiment.

Fig. 2 is an exploded perspective view illustrating the sensing device shown in fig. 1.

FIG. 3 is a cross-sectional perspective view of the sensing device taken along line A-A in FIG. 1.

Fig. 4 is a perspective view illustrating a stator of a sensing device according to an embodiment.

Fig. 5 is an exploded perspective view illustrating a stator of a sensing device according to an embodiment.

Fig. 6 is a cross-sectional view illustrating a stator of a sensing device according to an embodiment.

Fig. 7 is a perspective view illustrating a stator body of the stator.

Fig. 8 is a plan view illustrating a stator body of the stator.

Fig. 9 and 10 are cross-sectional views illustrating a stator body of the stator.

Fig. 11 is a side view illustrating a first stator tooth portion.

Fig. 12 is a side view illustrating the second stator tooth portion.

Fig. 13 is a plan view illustrating first and second stator teeth.

Fig. 14 is a view illustrating a first pole and a second pole of a magnet.

Fig. 15 is a view illustrating a second angle.

Fig. 16 is a view illustrating a third angle.

Fig. 17 is a graph illustrating magnetic flux with respect to a first angle, a second angle, and a third angle.

Fig. 18 is an exploded perspective view of the rotor.

Fig. 19 is a view illustrating a magnet.

Fig. 20 is a plan view of the magnet.

Fig. 21 is a perspective view illustrating an arrangement of magnets with respect to first and second stator teeth.

Fig. 22 is a perspective view illustrating the first stator tooth portion.

Fig. 23 is a perspective view illustrating the second stator tooth portion.

Fig. 24 is a plan view of the first stator tooth portion.

Fig. 25 is a plan view of the first stator tooth and the second stator tooth.

Fig. 26 is a view illustrating first, second, and third teeth that are concentrically arranged.

Fig. 27 is a plan view of the first stator teeth and the second stator teeth, illustrating an external magnetic field flow introduced from the inside of the stator holder.

Fig. 28 is a cross-sectional view of the first stator tooth illustrating the flow of the external magnetic field directed to the third tooth.

Fig. 29 is a side cross-sectional view of the first stator tooth, the second stator tooth, the sensor, and the collector.

Fig. 30 is a view illustrating a collector.

Fig. 31 is a view illustrating collectors provided between first stator teeth and second stator teeth.

Fig. 32 is a view illustrating a circuit board.

Fig. 33 is a cross-sectional view illustrating the connector housing and the pins of the housing.

Fig. 34 is a view illustrating a first member and a second member.

Fig. 35 is a view illustrating the first member and the second member mounted on the stator holder.

Fig. 36 is a view illustrating the engagement of the first gear and the second gear with the main gear.

Fig. 37 is a diagram illustrating the directivity of an external magnetic field with respect to stator teeth.

Fig. 38 is a view illustrating an avoidance state of the sensor with respect to an external magnetic field having z-axis directivity.

Fig. 39 is a view illustrating an avoidance state of the first stator teeth and the second stator teeth with respect to an external magnetic field having y-axis directivity.

Fig. 40 is a graph comparing the comparative example and the embodiment with respect to the amount of angle change corresponding to the external magnetic field in the z-axis direction.

Fig. 41 is a graph comparing the comparative example and the embodiment with respect to the amount of change in angle corresponding to the external magnetic field in the y' axis direction.

Detailed Description

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

However, the technical spirit of the present invention is not limited to some embodiments which will be described and may be implemented in various forms, and one or more elements of the embodiments may be selectively used in combination and substitution within the scope of the technical spirit of the present invention.

Further, unless specifically defined and described, terms (including technical terms and scientific terms) used in embodiments of the present invention may be interpreted by meanings commonly understood by those skilled in the art, and terms commonly used, such as terms defined in dictionaries, may be understood in consideration of their contextual meanings in the relevant art.

Furthermore, the terms used in the specification are not provided to limit the present invention but to describe embodiments.

In this specification, the singular form may also include the plural form unless the context clearly dictates otherwise, and the singular form when disclosed as "at least one (or one or more) of A, B and C" may include one or more of all possible combinations of A, B and C.

Furthermore, terms such as first, second, A, B, (a), (b) may be used to describe elements of embodiments of the invention.

Terms are provided only to distinguish elements from other elements, and the nature, order, sequence, etc. of the elements are not limited by the terms.

Further, when a specific element is disclosed as being "connected", "coupled", or "linked" to other elements, this may include not only the case where the element is directly connected, coupled, or linked to the other elements, but also the case where the element is connected, coupled, or linked to the other elements through another element between the element and the other elements.

Further, when an element is disclosed as being formed "above or below" another element, the term "above or below" includes a case where two elements are in direct contact with each other and a case where at least another element is (indirectly) disposed between the two elements. Further, when the term "above or below" is expressed, not only a meaning based on an upward direction of one element but also a meaning based on a downward direction of one element may be included.

Hereinafter, the embodiments will be described in detail with reference to the accompanying drawings, and the same or corresponding components have the same reference numerals regardless of the reference numerals, and overlapping descriptions thereof will be omitted.

Fig. 1 is a perspective view illustrating a sensing device according to an embodiment, fig. 2 is an exploded perspective view illustrating the sensing device shown in fig. 1, and fig. 3 is a cross-sectional perspective view of the sensing device taken along line a-a in fig. 1. In fig. 1 and 2, the z direction indicates the axial direction, and the y direction indicates the radial direction. Further, the axial direction and the radial direction are perpendicular to each other.

Referring to fig. 1 to 3, a sensing device 1 according to an embodiment may include a stator 100, a rotor 200 partially disposed in the stator 100, a sensor 500, a circuit board 600 electrically connected to the sensor 500, a case 700 coupled with the circuit board 600, a first member 800, and a second member 900.

Here, the stator 100 may be connected to an output shaft (not shown), and the rotor 200 rotatably disposed at least partially in the stator 100 may be connected to an input shaft (not shown), but the embodiment is not necessarily limited thereto.

In this case, the rotor 200 may be rotatably disposed with respect to the stator 100. Hereinafter, the inner side may indicate a direction disposed toward the center C in a radial direction, and the outer side may indicate a direction opposite to the inner side.

Fig. 4 is a perspective view illustrating a stator of a sensing device according to an embodiment, fig. 5 is an exploded perspective view illustrating the stator of the sensing device according to the embodiment, and fig. 6 is a cross-sectional view illustrating the stator of the sensing device according to the embodiment.

The stator 100 may be connected to an output shaft (not shown) of the steering shaft.

Referring to fig. 4 to 6, the stator 100 may include a stator holder 110, a stator body 120, a first stator tooth portion 130, and a second stator tooth portion 140.

The stator holder 110 may be connected to an output shaft of the electric power steering apparatus. Thus, the stator holder 110 can rotate in conjunction with the rotation of the output shaft. The stator holder 100 may be formed in a cylindrical shape. Further, the stator holder 110 may be formed of a metal material, but is not necessarily limited thereto, and the stator holder 100 may be formed of a different material in consideration of the strength greater than or equal to a predetermined level, so that the output shaft may be fitted and fixed to the stator holder 100.

The stator holder 110 may include a groove 111. The groove 111 is formed in a concave manner on the outer circumferential surface of the stator holder 110. The groove 111 is provided along the outer circumferential surface of the stator holder 110. The fixing member (900 in fig. 2) is inserted into the groove 111.

The stator holder 110 may be coupled to the stator body 120.

The stator body 120 may be disposed at one end portion of the stator holder 110. The stator body 120 may be coupled to the stator holder 110 by an insert injection method using a synthetic resin such as a resin. The main gear 121a may be formed on an outer circumferential surface of the stator body 120. The main gear 121a transmits the rotational force of the stator body 120 to the first gear 1100 and the second gear 1200.

The first and second stator teeth 130 and 140 may be disposed to be spaced apart from each other in a radial direction. Further, the first and second stator teeth 130 and 140 may be fixed to the stator body 120. The first stator tooth 130 includes a first body 131, a first tooth 132, and a third tooth 133. The second stator tooth 140 includes a second body 141 and a second tooth 142.

Fig. 7 is a perspective view illustrating a stator body of the stator, fig. 8 is a plan view illustrating the stator body of the stator, and fig. 9 and 10 are cross-sectional views illustrating the stator body of the stator.

Referring to fig. 7 to 10, the stator body 120 includes an inner part 121, an outer part 122, and a partition plate 123. The inner portion 121 and the outer portion 122 each have a cylindrical shape. The outer portion 122 is disposed to be spaced apart from the inner portion 121 in the radial direction. The partition plate 123 connects the inner part 121 and the outer part 122. The inner portion 121, the outer portion 122, and the partition plate 123 may be integrated. The stator holder 110 may be coupled to the inside of the inner part 121. A space S may be formed between the outer portion 122 and the inner portion 121. The separation plate 123 may be formed in a plate shape. The partition plate 123 may be disposed between the inner part 121 and the outer part 122.

The space S may be partitioned into a first space S1 and a second space S2 by a partition plate 123. The magnet 230 may be disposed in the first interval S1, and the sensor 500 may be disposed in the second interval S2. The partition plate 123 may be disposed below the reference line L1. The reference line L1 is a virtual horizontal line passing through the center of the outer portion 122 with respect to the axial direction.

Meanwhile, the partition plate 123 may include a first hole 124 and a second hole 125. The first and second holes 124 and 125 are provided to set the first and second stator teeth 130 and 140.

The first body 131 and the second body 141 may be disposed in the first space S1. The first and second teeth 132 and 142 may be disposed in the second interval S2.

The plurality of first holes 124 may be formed to be spaced apart from each other in a circumferential direction. Further, the first teeth 132 are disposed in the second interval S2 through the first hole 124. In this case, the number of the first holes 124 is the same as the number of the first teeth 132. The first hole 124 may be disposed adjacent to an inner circumferential surface of the outer portion 122. As shown in fig. 8, the first hole 124 may be formed in the partition plate 123 to adjoin the inner circumferential surface of the outer portion 122.

The plurality of second holes 125 may be formed to be spaced apart from each other in a circumferential direction. In this case, the second hole 125 may be disposed to be spaced apart from the inner side of the first hole 124 in the radial direction. Further, the second tooth portion 142 is disposed in the second space S2 through the second hole 125. In this case, the number of the second holes 125 is the same as the number of the second stators 142 of the second stator teeth 140. The second hole 125 may be disposed adjacent to an outer circumferential surface of the inner part 121. As shown in fig. 8, the second hole 125 may be formed in the partition plate 123 to abut on the outer circumferential surface of the inner part 121.

The plurality of third holes 127 may be formed to be spaced apart from each other in a circumferential direction. In this case, the third holes 127 may be disposed between the second holes 125 in a radial direction. Further, the third teeth 133 are disposed in the second interval S2 through the third hole 127. In this case, the number of the third holes 127 is the same as the number of the third teeth 133 of the first stator teeth 130. The third hole 127 may be disposed adjacent to an outer circumferential surface of the inner side portion 121. As shown in fig. 8, the third hole 127 may be formed in the partition plate 123 to abut on the outer circumferential surface of the inner side portion 121.

The first and second stator teeth 130 and 140 may be disposed between an outer circumferential surface of the inner part 121 of the stator body 120 and an inner circumferential surface of the outer part 122 of the stator body 120. Here, the first and second stator teeth 130 and 140 may be formed of a metal material for being charged with a polarity by the rotation of the magnet 230.

Further, the first stator teeth 130 may be fixed to the inner circumferential surface of the outer side part 122 by an adhesive member (not shown) such as an adhesive, and the second stator teeth 140 may be fixed to the outer circumferential surface of the inner side part 121 by an adhesive member (not shown) such as an adhesive, but is not necessarily limited thereto. For example, each of the first and second stator teeth 130 and 140 may be fixed to the stator body 120 by a fastening member (not shown), a caulking method, or the like.

The boss 126 is provided to extend to the lower side of the partition plate 123. The side and outer portions 122 of the boss 126 are spaced apart from one another to form a first slot U1. The first tooth 132 is inserted into the first slot U1 and positioned in the second space S2 through the first hole 124. In addition, the side walls and inner portions 121 of the bosses 126 are spaced apart from one another to form second slots U2. The second and third teeth 142 and 133 are inserted into the second slot U2 and are located in the second space S2 through the second and third holes 125 and 127, respectively.

The first slot U1 guides the first tooth 132 to the first hole 124 to facilitate coupling while the first stator tooth 130 is coupled to the stator body 120.

The second slot U2 guides the second tooth 142 and the third tooth 133 to the second hole 125 and the third hole 127, respectively, to facilitate coupling while the second stator tooth 140 is coupled to the stator body 120.

Fig. 11 is a side view illustrating a first stator tooth, and fig. 12 is a side view illustrating a second stator tooth.

Referring to fig. 5 and 11, the first stator teeth 130 may include a first body 131 and a plurality of first teeth 132, the plurality of first teeth 132 being spaced apart from each other on the first body 131 and protruding in an axial direction. Referring to fig. 5 and 12, the second stator tooth 140 may include a second body 141 and a plurality of second teeth 142, the plurality of second teeth 142 being spaced apart from each other on the second body 141 and protruding in an axial direction.

A height H1 of the first body 131 is less than a height H2 of the first teeth 132 with respect to the upper surface 131a of the first body 131. Further, with respect to the upper surface 141a of the second body 141, a height H3 of the second body 141 is smaller than a height H4 of the second tooth 142. However, the present invention is not limited thereto, and the height H2 of the first tooth 132 may be different from the height H4 of the second tooth 142.

Fig. 13 is a plan view illustrating the first stator teeth, the second stator teeth, and the magnets.

Referring to fig. 13, the first stator tooth portion 130 is disposed outside the second stator tooth portion 140. The first and second teeth 132 and 142 may be disposed to overlap each other in the radial direction when viewed in the radial direction (y-direction). This arrangement of the first and second teeth 132 and 142 has the effect of reducing leakage flux.

Fig. 14 is a view illustrating a first pole and a second pole of a magnet.

Referring to fig. 14, the magnet includes a first pole 230A and a second pole 230B. The first and second poles 230A and 230B may be alternately disposed along a circumferential direction of the magnet.

Both the first pole 230A and the second pole 230B may include an N-pole region NA and an S-pole region SA. Each of the first and second poles 230A and 230B may have a multi-layered structure in which the N-pole area NA and the S-pole area SA are partitioned into inner and outer sides.

In the first pole 230A, the N-pole region NA may be disposed at the opposite outer side, and the S-pole region SA may be disposed at the inner side of the N-pole region NA. In the second pole 230B, the N-pole region NA may be disposed at an opposite inner side, and the S-pole region SA may be disposed at an outer side of the N-pole region NA.

The N-pole region NA of the first pole 230A and the S-pole region SA of the second pole 230B are disposed adjacent to each other. The S-pole region SA of the first pole 230A and the N-pole region NA of the second pole 230B are disposed adjacent to each other.

When the magnet 230 rotates and thus the first tooth 132 is brought to the S-pole due to the approach of the S-pole area SA, the second tooth 142 is brought to the N-pole due to the approach of the N-pole area NA. Alternatively, when the magnet 230 rotates and thus the first tooth 132 carries an N-pole due to the proximity of the N-pole region NA, the second tooth 142 carries an S-pole due to the proximity of the S-pole region SA. Accordingly, the sensor 500 may measure an angle by the magnetic field applied through the first stator teeth 130, the second stator teeth 140, and the collector (300 in fig. 28).

In the sensing device according to the embodiment, the first tooth portion 132 and the second tooth portion 142 overlap each other in the radial direction. Both ends of the second tooth portion 142 may overlap the first tooth portion 132. For example, when designing the positions and sizes of the first and second tooth portions 132 and 142, the first, second, and third angles θ 1, θ 2, and θ 3 may be the same.

The first angle θ 1 represents an angle formed by both end portions of the first pole 230A with respect to the stator center C. For example, when the number of the first poles 230A is 8 and the number of the second poles 230B is 8, the first angle θ 1 may be 22.5 °.

Fig. 15 is a view illustrating the second angle θ 2, and fig. 16 is a view illustrating the third angle θ 3.

Referring to fig. 15, a second angle θ 2 represents an angle formed by both ends P1 of the first tooth portion 132 with respect to the stator center C. In the axial direction, the reference point G defining the two ends P1 of the first tooth 132 is as follows. When the first tooth portion 132 and the body 231 of the magnet 230 are disposed facing each other, the reference point G is a point of the first tooth portion 132 corresponding to a middle point of the height H1 of the body 231 of the magnet 230. The height H1 of the body 231 of the magnet 230 indicates the height formed by the upper surface 231a and the lower surface 231b of the magnet 230 in the axial direction. At the reference point G, an angle θ 4 between the first teeth 132 may be the same as the second angle θ 2.

Referring to fig. 16, the third angle θ 3 represents an angle formed by both end portions P2 of the second tooth portion 142 with respect to the stator center C. In the axial direction, the reference point G defining the two ends P2 of the second tooth 142 is as follows. When the second tooth portion 142 and the body 231 of the magnet 230 are disposed facing each other, the reference point G is a point of the second tooth portion 142 corresponding to a middle point of the height H1 of the body 231 of the magnet 230. At the reference point G, an angle θ 5 between the second teeth 142 may be the same as the third angle θ 3.

Fig. 17 is a diagram illustrating magnetic flux with respect to a first angle θ 1, a second angle θ 2, and a third angle θ 3.

Referring to fig. 17, in a state where the second angle θ 2 and the third angle θ 3 are set to be the same, it may be determined that the magnitude of the magnetic flux increases as the second angle θ 2 and the third angle θ 3 approach the first angle θ 1, and the magnitude of the magnetic flux decreases as the second angle θ 2 and the third angle θ 3 are away from the first angle θ 1. When the first and second teeth 132 and 142 are sized and positioned such that the second and third angles θ 2 and θ 3 are equal to the first angle θ 1, it can be seen that the magnitudes of the magnetic fluxes of the first and second stator teeth 130 and 140 are the largest.

Fig. 18 is an exploded perspective view of the rotor.

Referring to fig. 2 and 18, the rotor 200 may include a rotor holder 210, a rotor body 220, and a magnet 230. Rotor holder 210, rotor body 220, and magnet 230 may be integral.

The rotor holder 210 may be connected to an input shaft of the electric power steering apparatus. Thus, the rotor holder 210 can rotate together with the rotation of the input shaft. The rotor holder 210 may be formed in a cylindrical shape. Further, an end portion of the rotor holder 210 may be coupled to the rotor body 220. The rotor holder 210 may be formed of a metal material, but is not necessarily limited thereto, and the rotor holder 210 may be formed of a different material in consideration of the strength greater than or equal to a predetermined level, so that the input shaft may be fitted and fixed to the rotor holder 210.

A protrusion 211 of the rotor holder 210 may be included. The protrusion 211 may be provided to extend in a radial direction from the outer circumferential surface of the rotor holder 210.

The rotor body 220 is disposed at one side of the outer circumferential surface of the rotor holder 210. The rotor body 220 may be an annular member. A groove 221 may be provided on an inner circumferential surface of the rotor body 220. The groove 221 is where the protrusion of the rotor holder 210 is inserted.

Magnet 230 is coupled to rotor body 220. Magnet 230 rotates in conjunction with the rotation of rotor holder 210.

Fig. 19 is a view illustrating a magnet, and fig. 20 is a plan view illustrating the magnet.

Referring to fig. 19 and 20, the magnet 230 may include an annular body 231 and a protrusion 232, the protrusion 232 protruding from an upper surface of the body 231. The protrusion 232 may be provided as a plurality of protrusions 232. The protrusion 232 may include a first portion 232a and a second portion 232 b. The first portion 232a protrudes upward from the upper surface of the body 231. The second portion 232b may be provided to protrude from the first portion 232a in a radial direction of the magnet 230. The second portion 232b may protrude inward compared to the inner circumferential surface 231a of the body 231. These protrusions 232 are provided to increase the coupling force with the rotor body 231. The first portion 232a prevents the rotor body 231 and the magnet 230 from slipping in the rotational direction, and the second portion 232b prevents the rotor body 231 and the magnet 230 from being separated in the axial direction.

Fig. 21 is a perspective view illustrating an arrangement of magnets with respect to first and second stator teeth.

Referring to fig. 21, a magnet 230 is disposed between the first and second tooth portions 132 and 142. Further, the magnet 230 is disposed between the third tooth portion 133 and the first tooth portion 132.

The body 231 of the magnet 230 is disposed to face the first, second, and third tooth portions 132, 142, and 133. The protrusion 232 of the magnet 230 is disposed higher than the first, second, and third tooth portions 132, 142, and 133.

Fig. 22 is a perspective view illustrating the first stator tooth portion.

Referring to fig. 22, the first stator teeth 130 may include a first body 131, a first tooth 132, a third tooth 133, and an extension 134. The first body 131 may be an annular member. The first teeth 132 may be disposed to be spaced apart from each other in a circumferential direction, and may extend upward from an upper side of the first body 131. The first body 131 and the plurality of first teeth 132 may be integrally formed. The extension 134 protrudes inward from the first body 131. The third tooth 132 is connected to an extension 134.

The first and third teeth 132 and 133 may each be formed in a shape having a wide lower portion and a narrow upper portion. For example, when viewed in the radial direction, a lower width of each of the first and third teeth 132 and 133 may be greater than an upper width of each of the first and third teeth 132 and 133. The first and third tooth portions 132 and 133 may each be formed in a trapezoidal shape. Further, when the first teeth 132 pass through the first hole 124 and the third teeth 133 pass through the third hole 127, the upper surface of the first body 131 and the extension portion 134 may contact the lower surface of the partition plate 123.

Fig. 23 is a perspective view illustrating the second stator tooth portion.

Referring to fig. 23, the second stator tooth 140 may include a second body 141 and a second tooth 142. The second teeth 142 may be disposed to be spaced apart from each other in a circumferential direction, and may extend upward from an upper side of the second body 141. The second body 141 and the plurality of second teeth 142 may be integrally formed. The second teeth portion 142 may be formed in a shape having a wide lower portion and a narrow upper portion. For example, a lower width of the second tooth portion 142 may be greater than an upper width of the second tooth portion 142 when viewed in the radial direction. The second tooth portion 142 may have a trapezoidal shape.

The second body 141 may include a protruding portion 141 a. The protruding portion 141a may be an annular member that is bent outward and protrudes with respect to the second tooth portion 142. The protruding portion 141a increases the amount of magnetic flux applied to the sensor 500 by reducing the air gap between the sensor 500 and the second body 141.

Fig. 24 is a plan view of the first stator tooth portion.

Referring to fig. 24, the shortest distance R1 from the center C of the first stator tooth 130 to the first tooth 132 is greater than the shortest distance R2 from the center C of the first stator tooth 130 to the third tooth 133. In contrast, the third tooth portion 133 is disposed closer to the center C of the first stator tooth portion 130 than the first tooth portion 132. This is to guide the external magnetic field introduced from the inside of the stator holder 110 to the third teeth 133.

Fig. 25 is a plan view of the first stator tooth and the second stator tooth.

Referring to fig. 25, a diameter D3 formed by the plurality of third teeth 133 is smaller than a diameter D1 formed by the plurality of first teeth 132, and a diameter D2 formed by the plurality of second teeth 142 is smaller than a diameter D1 formed by the plurality of first teeth 132. With respect to the magnet 230, the first tooth portion 132 is disposed outside the magnet 230, and the second tooth portion 142 and the third tooth portion 133 are disposed inside the magnet 230.

Fig. 26 is a view illustrating the first, second, and third teeth being concentrically arranged.

Referring to fig. 26, the first, second, and third teeth 132, 142, and 133 may be concentrically disposed. The second and third teeth 142 and 133 may be disposed on a first virtual circumference O1, and the first tooth 132 may be disposed on a second virtual circumference O2 different from the first virtual circumference O1. The second teeth 142 and the third teeth 133 may be alternately disposed along the circumferential direction of the stator 200. The first circumference O1 is disposed inside the second circumference O2. This is to disperse the external magnetic field introduced from the inside of the stator holder 110 in all directions through the second and third teeth 142 and 133.

Meanwhile, a width t3 of the lower end of the third tooth portion 133 in the circumferential direction may be smaller than a width t1 of the lower end of the first tooth portion 132 in the circumferential direction. Further, a width t3 of the lower end of the third tooth portion 133 in the circumferential direction may be smaller than a width t2 of the lower end of the second tooth portion 142 in the circumferential direction.

Fig. 27 is a plan view of the first stator tooth and the second stator tooth illustrating an external magnetic field flow introduced from the inside of the stator holder, and fig. 28 is a cross-sectional view of the first stator tooth illustrating an external magnetic field flow directed to the third tooth.

Referring to fig. 27, external magnetic fields W1 and W2 introduced along the stator holder 110 are introduced toward the first and second stator teeth 130 and 140 in a radial direction of the stator 200. These external magnetic fields W1 and W2 are dispersed and guided to the third tooth 133 together with the second tooth 142.

Referring to fig. 28, the external magnetic field W1 introduced into the third tooth portion 133 is guided to the extension portion 134. In this case, the external magnetic field M1 introduced into the third tooth portion 133 may be cancelled by the external magnetic field M2 introduced from the magnet 230 to the first tooth portion 132 and directed to the extension portion 134. As described above, since the external magnetic field introduced along the stator holder 110 is guided to the first stator tooth 130 and cancelled out, there is an advantage in that the influence of the external magnetic field on the sensor 500 can be greatly reduced.

Table 1 below compares the torques of the comparative examples and examples.

< Table 1>

The comparative example is a sensing device without a structure such as a third tooth. An embodiment is a sensing device comprising a third tooth. A torque of 0Nm is normal when there is no external magnetic field in the radial direction. In the comparative examples and embodiments, when an external magnetic field (1000A/m) is applied in the radial direction, in the case of the comparative examples, it can be seen that a torque of 0.41Nm is measured and thus greatly affected by the external magnetic field. However, in the case of the example, it can be seen that the measured torque was 0.05Nm, which was hardly greatly affected by the external magnetic field.

Fig. 29 is a side cross-sectional view of the first stator tooth, the second stator tooth, the sensor, and the collector.

Referring to fig. 29, only one collector 300 is disposed between the first tooth portion 130 and the second tooth portion 140. In order to increase the magnetic flux applied to the sensor 500, the protruding portion 141a is provided in the second stator tooth 140.

When the collector 300 is disposed inside the sensor 500 and spaced apart from the first stator tooth 130, there is an advantage in that the collector 300 is less affected by an external magnetic field introduced from the outside of the sensing device 1 in a radial direction. Further, since the protruding portion 141a is bent outward, and thus the air gap between the protruding portion 141a and the stator holder 110 is increased in the radial direction, there is an advantage in that the influence of the external magnetic field introduced through the stator holder 110 is reduced.

Since one collector 300 is disposed between the sensor 500 and the second body 141, the configuration of the sensing device may be simplified and the size of the sensing device may be reduced as compared to the case where two collectors are disposed, and thus there is an advantage in that the performance of the sensing device is ensured while reducing the manufacturing process and manufacturing cost.

Fig. 30 is a view illustrating a collector, and fig. 31 is a view illustrating a collector disposed between first and second stator teeth.

Referring to fig. 2, 30 and 31, the collector 300 collects magnetic flux of the stator 100. Here, the collectors 300 may be formed of a metal material, and may be disposed to be spaced apart from each other in a radial direction.

The collector 300 may be a ring-shaped member. The collector 300 may include a first collector body 310, a second collector body 320, a first extension 330, and a second extension 340.

The first extension part 330 and the second extension part 340 both connect the first collector body 310 and the second collector body 320. The first collector body 310 and the second collector body 320 may each include a flat surface, and the first extension portion 330 and the second extension portion 340 may each include a curved surface. The first collector body 310 and the second collector body 320 may be disposed facing each other.

When the collector 300 is formed of two members spaced apart from each other, the two members may have different polarities according to the introduction direction of the external magnetic field, and thus deteriorate the performance of the sensing device. Since the collector 300 of the sensing device according to the embodiment is made of one member, there is an advantage in that such a problem is fundamentally eliminated.

The sensor 500 detects a change in the magnetic field generated between the stator 100 and the rotor 200. The sensor 500 may be a hall Integrated Circuit (IC). Sensor 500 detects the amount of magnetization of stator 100 resulting from the electrical interaction between magnet 230 of rotor 200 and stator 100. The sensing device 1 measures torque based on the detected magnetization amount.

Two sensors 500A and 500B may be provided in the sensor 500. The two sensors 500A and 500B may be disposed facing each other with respect to the center C of the stator.

The first collector body 310 and the second collector body 320 are disposed to face the sensors 500A and 500B, respectively.

Fig. 32 is a view illustrating a circuit board.

Referring to fig. 32, two sensors 500A and 500B may be disposed on a circuit board 600. Two sensors 500A and 500B are provided on the circuit board 600 in an upward standing state.

Fig. 33 is a cross-sectional view illustrating the connector housing and the pins of the housing.

Referring to fig. 33, the housing 700 includes a connector housing 760 and pins 770. Pins 770 electrically connect circuit board 600 and external cables. One side of the pin 770 is connected to the circuit board 600 disposed on the lower side of the housing 700. The other side of the pin 770 is exposed to the inside of the connector housing 760. The inlet of the connector housing 760 may be perpendicular to the axial direction.The pin 770 may have a bend toThe shape of the shape.

Fig. 34 is a view illustrating the first member and the second member, and fig. 35 is a view illustrating the first member and the second member mounted on the stator holder.

Referring to fig. 34 and 35, a first member 800 is provided to prevent an error in coaxial alignment of the sensing device due to abrasion of the sidewall of the hole 713 of the housing body 710. As described above, the first tooth portion 132 and the second tooth portion 142 are disposed to overlap each other in the radial direction. Further, in the radial direction, the sensor 500 is disposed between the first tooth portion 132 and the second tooth portion 142. Therefore, when the flow occurs in the radial direction, fatal damage to the sensor device or performance problems may occur as the distance between the first and second teeth 132 and 142 and the sensor 500 varies.

The first member 800 may be a ring-shaped member, and may include a body 810 and a flange portion 820. The body 810 is a cylindrical member. The body 810 may be disposed along an inner wall of the hole 713 of the housing body 710. The body 810 is located between an outer circumferential surface of the stator holder 110 and an inner wall of the hole 713 of the body 810. The flange portion 820 has a shape radially extending from a lower end of the body 810. The flange portion 820 is disposed to contact a lower surface of the case body 710. Further, the flange portion 820 may be provided to cover a portion of the first cover 701. In addition, the first member 800 may be formed of a metal material.

A lower surface of the flange portion 820 may be in contact with an upper surface of the first member 800.

The first member 800 serves to physically isolate the hole 713 of the case body 710 from the stator holder 110 when the stator holder 110 rotates, to prevent the inner wall of the hole 713 of the case body 710 from being worn when the stator holder 110 rotates. Thus, the first member 800 ensures coaxial rotation of the stator holder 110.

The housing 700 is caught on the main gear 121a of the stator body 120 with respect to the axial direction and does not separate to the upper side of the stator 200. However, the housing 700 may be separated to the lower side of the stator 200. The second member 900 serves to prevent the housing 900 from being separated to the lower side of the stator 200. The second member 900 may have a c-ring shape. The second member 900 may be formed of a metal material. The second member 900 may be formed of an elastically deformable material.

The second member 900 is coupled to the groove 111 of the stator holder 110. The groove 111 is concavely formed along the outer circumferential surface of the stator holder 110. In a state of being coupled to the stator holder 110, the second member 900 is located below the lower surface of the case body 710. In addition, the second member 900 may be disposed under the first member 800 to support a lower surface of the flange portion 820 of the first member 800.

Fig. 36 is a view illustrating the engagement of the first gear and the second gear with the main gear.

Referring to fig. 2 and 36, when the sub gear is engaged with the main gear 121a, a first gear 1100 and a second gear 1200 are included. A main gear 121a, a first gear 1100, a second gear 1200 and a third sensor 610 are provided to measure the angle of the steering shaft.

The main gear 121a, the first gear 1100 and the second gear 1200 are engaged with each other and rotate. The main gear 121a is disposed on an outer circumferential surface of the stator body 120. The first gear 1100 and the second gear 1200 are rotatably provided on the housing body 710. The main gear 121a, the first gear 1100 and the second gear 1200 each have a predetermined gear ratio. For example, in case that the total angle of the main gear 121a is 1620 °, when the main gear 121a rotates 4.5 turns, the first gear 1100 may be designed to rotate 15.6 turns, and the second gear 1200 may be designed to rotate 14.625 turns. Here, the total angle is an angle calculated by accumulating the rotations of the main gear 121a when all the gears are restored to the state immediately before the rotation.

Magnets may be disposed on the first gear 1100 and the second gear 1200. The magnet is disposed to face the third sensor 610. The third sensor 610 is mounted on the circuit board.

Fig. 37 is a view illustrating the directivity of an external magnetic field with respect to stator teeth, fig. 38 is a view illustrating an avoidance state of a sensor with respect to an external magnetic field having a z-axis directivity, and fig. 39 is a view illustrating an avoidance state of first and second stator teeth with respect to an external magnetic field having a y' -axis directivity.

Referring to fig. 37, an external magnetic field greatly affects a sensing device in a z-axis direction as an axial direction and a y' -axis direction perpendicular to the z-axis direction. Here, the y' axis direction indicates a direction toward the sensor 500 in a radial direction perpendicular to the axial direction.

Referring to fig. 38, the sensor 500 of the sensing device according to the embodiment is disposed in an upright state in the z-axis direction. Thus, the area of the sensor 500 viewed from the z-axis is much smaller than the area of the sensor 500 viewed from the y' -axis. Therefore, the sensing device according to the embodiment has an advantage in that the influence of the external magnetic field on the sensor 500 in the z-axis direction is small.

Referring to fig. 39, when observing the standing state of the sensor 500 in the z-axis direction, an external magnetic field in the y' -axis direction may have a great influence on the sensor 500. However, the external magnetic field in the y' axis direction is induced along the first and second stator teeth 130 and 140 and thus flows without affecting the sensor 500. Therefore, the sensing device according to the embodiment has an advantage in that the influence of the external magnetic field on the sensor 500 is small even with reference to the y' axis direction.

Fig. 40 is a graph comparing the comparative example and the embodiment with respect to the amount of angle change corresponding to the external magnetic field in the z-axis direction.

Referring to fig. 40, in the case of the comparative example, as the sensing device having the structure in which the stator teeth are vertically disposed and the sensor is disposed to lie down therein, it can be seen that the angle change linearly increases with an increase in the external magnetic field in the z-axis direction, and thus the measurement angle significantly changes according to the external magnetic field.

However, it can be seen in the embodiment that, even when the external magnetic field increases in the z-axis direction, the angle hardly changes, and therefore there is no influence of the external magnetic field.

Fig. 41 is a graph comparing the comparative example and the embodiment with respect to the amount of angle change corresponding to the external magnetic field in the y' axis direction.

Referring to fig. 41, in the case of the comparative example, as the sensing device having a structure in which the stator teeth are vertically disposed and the sensor is disposed to lie down therein, it can be seen that the angle change linearly increases with an increase in the external magnetic field in the y' axis direction, and thus the measurement angle significantly changes according to the external magnetic field.

However, it can be seen in the embodiment that, even when the external magnetic field increases in the y' axis direction, the angle hardly changes, and thus there is no influence of the external magnetic field.