阅读说明：本技术 一种物料通过啮合方式冲压成型的装置及其使用方法 (Punch forming device for materials in meshing mode and using method thereof ) 是由 芮泽皓 芮泽炜 于 2019-09-19 设计创作，主要内容包括：本发明涉及农用机械技术领域,尤其涉及一种物料通过啮合方式冲压成型的装置及其使用方法,包括机架,所述机架的右侧安装有主传动电机,采用齿轮啮合原理即圆锥孔挤压模具和冲压锥在节圆上的间距相等,多点冲压,动作灵活可靠,电气控制智能化、双闭环控制,由传统的电流及经智能控制器对整机称重装置、成品冲板式在线称重装置、原料差重式在线称重装置数据的处理来实现,发明了称重御载系统,避免因压制区原料累积、电流控制的延迟产生堵机,圆锥孔出料模固定装置上安装有加热装置,能够在冬季寒冷的天气对圆锥孔内物料进行解冻及对物料熟化更易成型,确保连续生产,防雨设计,可露天作业,不需要厂房及供暖,投资小。(The invention relates to the technical field of agricultural machinery, in particular to a device for punch forming materials in a meshing mode and a using method thereof.)

The device for punch forming of materials in a meshing mode comprises a rack (1) and is characterized in that a main transmission motor (2) is installed on the right side of the rack (1), a rain cover is arranged at the top of the main transmission motor (2), an output shaft of the main transmission motor is connected with an industrial speed reducer (3), the industrial speed reducer (3) is arranged in an inner cavity of the rack (1), a transmission box body (4) is connected to the left side of the top of the rack (1), a material distribution chamber (8) is connected to the top of the transmission box body (4), a bionic bearing combination driving belt disc main shaft (5) is installed on the transmission box body (4), and a cleaning and scraping device (6) and a labyrinth material sealing device (7) are arranged on a shaft body of the disc main shaft (5) located in the inner cavity of the transmission;

the middle part of the main shaft (5) with the disc is provided with a scraper and a fixing seat (11), the upper part of the scraper and the fixing seat (11) is sleeved with a cross gland plate (9), the cross gland plate (9) is arranged on the upper part of an inner cavity of a material distribution chamber (8), the end part of the cross gland plate (9) is connected with row-type multipoint meshing rollers (12), the top of the transmission box body (4) is also provided with a material discharge die fixing device (10), the material distribution chamber (8) is positioned between the material discharge die fixing device (10) and four row-type multipoint meshing rollers (12), the four row-type multipoint meshing rollers (12) are provided with eccentric shafts and aligning devices, the circumference of the row-type multipoint meshing rollers (12) is connected with a detachable stamping cone (13), the upper part of the cross gland plate (9) is sleeved with a material distribution disc (14), and the material distribution disc (14) is of a star-shaped structure, the inner side of the bottom of the material pressing arm of the material distribution disc (14) is embedded with a strong magnet (15), and the bottom of the material distribution disc (14) is provided with an unloading device (29);

the top of cloth room (8) has area to break and encircles compulsory feeding device (16), ejection of compact mould fixing device (10) all peg graft and have extrusion die (17) of dismantling the cellular type, extrusion die (17) are by helping advance section, shaping section, release section and constitute, and the hole and the above-mentioned punching press of extrusion die (17) awl (13) appearance phase-match, the inboard of ejection of compact mould fixing device (10) is inlayed and is had heating device (18), and inlays on ejection of compact mould fixing device (10) and have temperature sensor (19), temperature sensor (19) are connected with intelligent control ware (25) through the wire.

2. The device for punch forming by meshing manner according to claim 1, wherein the number of the punching cones (13) is plural, the punching cones are fixed by a thread structure, locking screws are adopted up and down for preventing looseness and facilitating disassembly, and a reverse thread locking screw is adopted in the middle.

3. Material stamping and forming device by meshing manner according to claim 1, wherein the forced feeding device (16) with arch breaking adopts a constant pitch blade to realize volume measurement, and the forced feeding device (16) with arch breaking is provided with a differential weight type online weighing device (28).

4. The device for punch forming of materials by meshing manner according to claim 1, wherein the intelligent controller (25) is electrically connected with the forced feeding device (16), the heating device (18), the main drive motor (2), the discharging drive device (22) and the unloading device (29) by leads, and the intelligent controller (25) is installed on the frame (1).

5. The device for punch forming by meshing manner according to claim 4, wherein the bottom of the frame (1) is provided with a whole weighing device (26) on both sides, the middle of the frame (1) is provided with a discharging chamber (20), the side with the discharging chamber (20) is provided with a cooling device (23), the lower part of the discharging chamber (20) is provided with a one-way kick-out device (21), the side of the discharging chamber (20) is provided with a discharging port (24), the bottom of the discharging chamber is provided with a finished punch type online weighing device (27), and the top of the frame (1) is provided with a liquid adding device (30).

6. The device for punch forming by meshing, according to claim 1, wherein the shape of the inner hole of the extrusion die (17) matches with the shape of the stamping cone (13), and the axial center of the stamping cone (13) and the axial center of the detachable hole type extrusion die (17) do zero work when they are on the same straight lines, thereby generating the maximum extrusion force with the highest efficiency.

7. The use method of the material punch forming device by meshing according to claim 1, comprising the steps of:

s1 feed: the loose materials are forced to be fed by a forced feeding device (16) with an arch breaking under the control of an intelligent controller (25), the raw materials are compacted by the forced feeding and can be uniformly fed, and the feeding amount of the loose materials is adjusted according to the current of a main transmission motor and the data processing of a whole machine weighing device (26), a finished product punch plate type online weighing device (27) and a raw material differential weight type online weighing device (28) by the intelligent controller (25);

and S2 cloth: then the materials enter a material distribution chamber (8) through a differential weight type online weighing device (28), the main transmission motor (2) rotates to drive a disc main shaft (5), a material distribution disc (14) and a row type multi-point meshing roller (12) to rotate, and the materials are pressed down through the material distribution disc (14);

s3 material pressing: the main shaft (5) with the disc and the material distribution disc (14) rotate to generate a raw material flowing direction, the row-type multipoint meshing roller (12) is driven by the main shaft (5) with the disc to rotate, wherein the stamping cone (13) is meshed with the material discharge die (17), the generated rotating direction is the same as the material flowing direction, the rotating stamping cone (13) is used for compacting the raw material, and the raw material is driven into the extrusion die;

s4 mesh stamping: the loose materials are meshed and stamped into particles, blocks or rods through a stamping cone (13) and an extrusion die (17) on a discharge die fixing device (10) and enter a discharge chamber (20);

and S5 discharging finished products: the finished product is pulled out of a discharge chamber (20) by a one-way kickoff device (21) through a discharge hole (24) with a cleaning device through a cooling device (23) and is stored after passing through a finished product stamping plate type online weighing device (27).

Technical Field

The invention relates to the technical field of agricultural machinery, in particular to a device for punch forming materials in a meshing mode and a using method thereof.

Background

At present, domestic farmers only have simple and small-sized equipment, the safety of manual feeding is poor, the efficiency is low, the processing capacity is small, potential safety hazards are high, robot injury events often occur, value is not pushed, the equipment for making feed, agriculture, forestry and animal husbandry waste and large straw forming equipment has a vertical structure and a horizontal structure, but the equipment adopts an extrusion principle, consists of an annular integral die and a plane or tooth-shaped compression roller, is physically and hard extruded into a square shape, can only produce biomass fuels, feeds, organic fertilizers and raw materials, is only used in a starting stage, has poor operation stability and high energy consumption, is fast in abrasion of an extrusion die, is high in raw material transportation cost, is immature in a gathering and transporting mechanism, and cannot be produced all year round.

Therefore, an apparatus for punch forming materials by meshing and a method for using the same are provided to solve the above problems.

Disclosure of Invention

The invention aims to provide a processing method for punch forming materials in a meshing mode, which solves the problems that the current domestic farmers only have simple small-sized forming equipment, the safety of manual feeding is poor, the efficiency is low, the processing capacity is small, the potential safety hazards are high, the robot hurting events frequently occur, no value is pushed, the large-sized forming equipment for preparing the feed, the agriculture, forestry and animal husbandry wastes and the straws has a vertical structure and a horizontal structure, but adopts the extrusion principle, consists of an annular integral die and a plane or tooth-shaped press roll, can only produce biomass fuel, feed, organic fertilizer and certain of the raw materials by physical hard extrusion forming, and the product is just a starting stage, the equipment has poor operation stability, high energy consumption and high abrasion speed of the extrusion die, has high requirements on the moisture, the length and the granularity of the raw materials, and needs to be crushed and dried in the early stage.

In order to achieve the purpose, the invention adopts the following technical scheme:

kind of material passes through mesh mode stamping forming's device, which comprises a frame, the main drive motor is installed on the right side of frame, and the top of main drive motor has rain-proof cover, and its output shaft is connected with the industry speed reducer, and this industry speed reducer sets up the inner chamber in the frame, and the top left side of frame is connected with the transmission box, the top of transmission box is connected with the cloth room, and installs bionic bearing combination driving band disc main shaft on the transmission box, takes disc main shaft to be located and is equipped with the clearance on the axis body of transmission box inner chamber and scrape material device and labyrinth sealing device, the middle part of taking disc main shaft is equipped with scraper and fixing base, and the cross gland board has been cup jointed on the upper portion of scraper and fixing base, and the cross gland board sets up in the inner chamber upper portion of cloth room, the tip of cross gland board all is connected with row formula multiple spot meshing roller, material mould fixing device is still installed at the top of transmission box, the cloth room is located ejection of a formula fixing device and four row formula multiple spot meshing rollers, four all be equipped with formula eccentric shaft and the fixed punching press the material disc that the material dish is fixed, the inner side of the fixed punching press the material and the material disc, the fixed punching press the material disc that the material board that the material is equipped with the fixed, the fixed that the inner side that the punching press the material that the material is equipped with the fixed that the material that the punching press the material that the material is inserted and the fixed, the material discharging device has the fixed that the material discharging device has the fixed is equipped with the fixed that the punching press the material that the material disc.

Preferably, the number of the stamping cones is multiple, the stamping cones are fixed by adopting a thread structure, locking screws are adopted up and down for preventing looseness and facilitating disassembly and assembly, and reverse-thread locking screws are adopted in the middle of the stamping cones.

Preferably, the forced feeding device with the arch breaking function adopts equal-pitch blades, the volume metering can be realized, and the forced feeding device with the arch breaking function is provided with a differential weight type online weighing device.

Preferably, the intelligent controller is electrically connected with the forced feeding device, the heating device, the main transmission motor, the discharging driving device and the unloading device through wires, and the intelligent controller is installed on the rack.

Preferably, the whole weighing devices are arranged on two sides of the bottom of the rack, the discharging chamber is arranged in the middle of the rack, the cooling device is arranged on the side with the discharging chamber, the one-way kick-out device is arranged on the lower portion of the discharging chamber, the discharging port is arranged on the side of the discharging chamber, the finished punch plate type online weighing device is mounted at the bottom of the discharging chamber, and the liquid adding device is arranged at the top end of the rack.

Preferably, the inner hole of the extrusion die is matched with the shape of the stamping cone, and the shaft center of the stamping cone and the shaft center of the detachable hole type extrusion die do zero work when being on the same straight lines, so that the maximum extrusion force is generated, and the efficiency is highest.

Preferably, the use method of the device for punch forming of materials by means of meshing comprises the following steps:

s1 feed: the loose materials are forced to be fed by the forced feeding device with the arch breaking under the control of the intelligent controller, the raw materials are compacted by the forced feeding, the materials can be uniformly fed, and the feeding amount of the loose materials is adjusted according to the current of the main transmission motor and the data processing of the whole weighing device, the finished product punch plate type online weighing device and the raw material differential weight type online weighing device by the intelligent controller;

and S2 cloth: then the materials enter a material distribution chamber through a differential weight type online weighing device, a main transmission motor rotates to drive a disc main shaft, a material distribution disc and a row type multi-point meshing roller to rotate, and the materials are pressed down through the material distribution disc;

s3 material pressing: the main shaft with the disc and the distributing disc rotate to generate a raw material flowing direction, the row-type multipoint meshing roller is driven by the main shaft with the disc to rotate, the stamping cone is meshed with the discharging die, the generated rotating direction is the same as the material flow direction, the rotating stamping cone tamps the raw material, and the raw material is driven into the extruding die;

s4 mesh stamping: the loose materials are meshed and stamped into particles, blocks or rods through a stamping cone and an extrusion die on a discharging die fixing device, and then enter a discharging chamber;

and S5 discharging finished products: the finished product is pushed out of the discharge chamber through a discharge hole with a cleaning device by a one-way kickoff device through a cooling device and is stored after passing through a finished product stamping plate type online weighing device.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention adopts a vertical forced feeding device with an arch-breaking, and is engaged and stamped with a row-type multi-hole discharging die fixing device through a row-type multi-point engaging roller, and adopts a gear engagement principle that the distance between a conical hole extrusion die and a stamping cone on a pitch circle is equal, so that the multi-point stamping is flexible and reliable in action, the stamping cone and the conical hole discharging die are not easy to be seized, the raw materials are easy to form, and the functions are various.

2. The invention adopts the detachable stamping cone and the detachable hole type energy-saving extrusion die, is convenient to process, can be singly replaced if the local damage exists, does not need to be completely replaced, and has low use cost; the heating device is installed on the conical hole discharging die fixing device, materials in the conical hole can be unfrozen in winter in cold weather, and the materials can be cured and more easily molded, so that continuous production is ensured, the rainproof design can be used for outdoor operation, a factory building and heating are not needed, and the investment is small.

Drawings

FIG. 1 is a schematic structural diagram of a device for punch forming materials by meshing;

FIG. 2 is a schematic side view of a device for punch forming materials by meshing;

FIG. 3 is a schematic structural diagram of a cooling device of a device for punch forming materials in a meshing manner, which is provided by the invention;

FIG. 4 is a schematic structural diagram of an engagement stamping state of a device for punch forming materials in an engagement mode;

fig. 5 is a flow chart of the using method of the device for punch forming materials by a meshing mode.

In the figure: the automatic material distribution device comprises a machine frame 1, a main transmission motor 2, an industrial speed reducer 3, a transmission box body 4, a main shaft with a disc 5, a cleaning and scraping device 6, a labyrinth material sealing device 7, a material distribution chamber 8, a cross gland plate 9, a discharge die fixing device 10, a scraper 11, a fixing device, a 12-row type multi-point meshing roller, a 13 stamping cone, a 14 material distribution disc, a 15 strong magnetic block, a 16-belt arch breaking forced feeding device, a 17 extrusion die, a 18 heating device, a 19 temperature sensor, a 20 discharge chamber, a 21 one-way material poking device, a 22 discharge driving device, a 23 cooling device, a 24 discharge port, a 25 intelligent controller, a 26 whole machine weighing device, a 27 finished product punch type online weighing device, a 28 differential type online weighing device, a 29 unloading device and a 30 liquid adding device.

Detailed Description

When in conflict, the present specification, including definitions herein, means "mass, concentration, density, temperature, time, or other value or parameter, is expressed as a range, preferred range, or range of series upper preferable values and lower preferable values, this is to be understood as specifically disclosing all ranges formed from any pairing of any upper range limit or preferred value with any lower range limit or preferred value, regardless of whether ranges are separately disclosed.

The embodiment of the invention provides a device for punch forming materials in a meshing mode, the device comprises a rack 1, a main transmission motor 2 is installed on the right side of the rack 1, a rain cover is arranged at the top of the main transmission motor 2, an output shaft of the main transmission motor 2 is connected with an industrial speed reducer 3, the industrial speed reducer 3 is arranged in an inner cavity of the rack 1, a transmission box 4 is connected to the left side of the top of the rack 1, a material distribution chamber 8 is connected to the top of the transmission box 4, a bionic bearing combination driving disc main shaft 5 is installed on the transmission box 4, a cleaning scraping device 6 and a labyrinth sealing device 7 are arranged on a shaft body with the disc main shaft 5, a scraper and a fixing seat 11 are arranged in the middle of the disc main shaft 5, a cross pressing cover plate 9 is sleeved on the upper portions of the scraper and the fixing seat 11, the cross pressing cover plate 9 is arranged on the upper portion of the inner cavity of the material distribution chamber 8, the end portion of the cross pressing cover plate 9 is connected with row-type multi-point meshing rollers 12, a top portion of the cross pressing cover plate 9 is connected with a discharging device 12, a discharging die fixing device 10, a discharging die pressing device 14 is arranged on the discharging device, a discharging die 19 is fixed on the discharging die, a discharging device, a discharging die, a discharging device is arranged on a discharging die, a discharging device, a discharging die, a discharging device 14 is arranged on a discharging die, a discharging device is arranged on a discharging die, a discharging device is arranged on a discharging device, a discharging die, a discharging device is arranged on a discharging die, a discharging device, a.

In this embodiment, the number of the stamping cones 13 is plural, a thread structure is adopted, locking screws are adopted up and down for preventing looseness and facilitating disassembly and assembly, a reverse thread locking screw is adopted in the middle, the forced feeding device 16 with the broken arch adopts uniform-pitch blades, the volume metering can be realized, and a 28-differential weighing device is installed on the forced feeding device 16 with the broken arch.

Wherein, intelligent control ware 25 passes through wire and heating device 18, main drive motor 2, ejection of compact drive arrangement 22 electric connection, and intelligent control ware 25 is installed on frame 1.

, the whole weighing device 26 is arranged on both sides of the bottom of the frame 1, the cooling device 23 is arranged in the middle of the frame 1, the discharging chamber 20 is arranged on the side of the cooling device 23, the one-way kick-out device 21 is arranged on the other side of the middle of the cooling device 23, the discharging port 24 is arranged at the bottom of the side of the cooling device 23, the finished product punch plate type online weighing device 27 is arranged at the bottom of the cooling device, the liquid adding device 30 is arranged at the top end of the frame 1, and the components and compactness of the finished product can be changed by adding liquid.

Specifically, the shape of the inner hole of the extrusion die 17 is matched with that of the stamping cone 13, and when the axis of the stamping cone 13 and the axis of the detachable hole type extrusion die 17 are on the same straight lines, the work is zero, the maximum extrusion force is generated, and the efficiency is highest.

In this embodiment, a method for using a device for punch forming materials in an engagement manner is also provided, and the method includes the following steps:

s1 feed: the loose materials are forced to be fed by the forced feeding device 16 with arch breaking under the control of the intelligent controller 25, the raw materials are compacted by the forced feeding, and can be uniformly fed, and the feeding amount is adjusted according to the current of the main transmission motor and the data processing of the whole machine weighing device 26, the finished product punch plate type online weighing device 27 and the raw material differential weight type online weighing device 28 by the intelligent controller 25;

and S2 cloth: then enters the material distribution chamber 8 through the differential weight type online weighing device 28, the operation of the main drive motor 2 drives the disc main shaft 5, the material distribution disc 14 and the row type multi-point meshing roller 12 to rotate, and the material is pressed down through the material distribution disc 14;

s3 material pressing: the main shaft with the disc 5 and the material distribution disc 14 rotate to generate a raw material flowing direction, the row-type multipoint meshing roller 12 rotates through the main shaft with the disc 5 and generates high-speed rotation due to the meshing of the stamping cone 13 and the material discharging die, the direction is the same as the material flowing direction, the stamping cone 13 knocks the raw material tightly, and the raw material is driven into the extruding die;

s4 mesh stamping: the loose materials are meshed and punched into particles, blocks or rods through a punching cone 13 and an extrusion die 17 on the discharging die fixing device 10, and then enter a discharging chamber 20;

and S5 discharging finished products: the finished product is pulled out of the discharging chamber 20 by a one-way kickoff 21 through a discharging port 24 with a cleaning device by a cooling device 23 and is stored after passing through a finished product stamping plate type online weighing device 27.

The working principle is that a reference temperature, a current and a weight are set for an intelligent controller 25, when the intelligent controller 25 is used, a main transmission motor 2 is fixed on a rack 1, an industrial speed reducer 3 drives a main shaft 5 with a disc and fixed on a transmission box 4 to drive a row-type multipoint meshing roller 12 to rotate, so that a stamping cone 13 is meshed with a hole-type extrusion die 17 on a discharge die fixing device 10 to stamp the material into a cylindrical column, a vertical forced feeding device 16 with an arch is arranged at the upper end of a cleaning scraping device 6, a material distribution disc 14 is arranged below the forced feeding device 16 with the arch to forcibly distribute the material, the material is distributed more uniformly, the material flow direction and the stamping direction are , the yield is increased, a strong magnet 15 is arranged on the back surface, the paste in the material is taken out by using the strong magnet 15, the iron is removed to form a more circular bottom, the phenomenon that the stamping cone 13, a conical extrusion die 17 and the discharge die fixing device 10 are damaged due to the engagement of a round hole-type extrusion die 17 due to a foreign matter, the stamping cone 13, the conical extrusion die 17 and the conical die fixing device 10 are damaged due to the fact that the contact with a foreign matter, the stamping cone 13, the stamping cone is not easy to damage caused by the contact with a single row-type stamping die, the ice is easily removed, the contact point-type stamping die, the contact point can be controlled, the contact point is controlled, the contact point is controlled, the contact point is controlled.

, the shaft drives the cross press roller, the operation is stable, the cloth flow direction and the punching direction are , the output is increased, the material discharged by the punching cone 13 enters the discharging chamber 20 by the driving device 22, the finished product is discharged out of the discharging chamber by the cooling device 23 and the one-way kick-out device 21 by the discharging port 24 with the cleaning device, the weighing unloading system, the whole machine weighing device 26, the finished product punch-plate type online weighing device 27, the raw material differential weight type online weighing device 28 and the unloading device 29 are controlled by the intelligent controller 25, the weight of the material in the cloth chamber is monitored in real time in the production process, the main machine current stably works within the rated current range, the belt forced feeding device is closed in time to open the unloading device when the overcurrent is caused by uncertain factors, the raw material in the extrusion area in the cloth chamber is removed, the main machine current is quickly returned to the rated current, the machine is not blocked, and the continuous production is ensured.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention should be covered by the scope of the present invention.