Vacuum pump system with oil-lubricated vacuum pump
阅读说明:本技术 具有油润滑真空泵的真空泵系统 (Vacuum pump system with oil-lubricated vacuum pump ) 是由 罗伯托·卡博里 安德莉亚·莱波尔 安德莉亚·伯塔洛特 乔瓦尼·伊恩努奇 于 2019-07-02 设计创作,主要内容包括:本发明涉及具有油润滑真空泵的真空泵系统,所述真空泵送系统(100)包含油润滑的真空泵(20)和马达(30),所述油润滑的真空泵(20)包含固定的泵定子和可旋转的泵转子(23),所述马达(30)包含固定的马达定子(32)和可旋转的马达转子(33),所述固定的马达定子(32)和可旋转的马达转子(33)相互配合用于驱动所述泵转子(23)旋转。马达(30)还包含不透油的单元(50),该单元由金属护套组成,该金属护套包围所述马达转子(33)并形成容器,所述容器用于收集从泵(20)泄漏的任何油并将其保持在马达(30)内部。(The invention relates to a vacuum pump system with an oil-lubricated vacuum pump, the vacuum pump system (100) comprising an oil-lubricated vacuum pump (20) and a motor (30), the oil-lubricated vacuum pump (20) comprising a stationary pump stator and a rotatable pump rotor (23), the motor (30) comprising a stationary motor stator (32) and a rotatable motor rotor (33), the stationary motor stator (32) and the rotatable motor rotor (33) cooperating for driving the pump rotor (23) in rotation. The motor (30) also comprises an oil-tight unit (50) consisting of a metal sheath that surrounds the motor rotor (33) and forms a reservoir for collecting any oil leaking from the pump (20) and keeping it inside the motor (30).)
1, vacuum pumping system (100; 200; 300), comprising:
-a vacuum pump (20), the vacuum pump (20) comprising a pump housing (21) defining a fixed pump stator and housing a rotatable pump rotor (23), the pump stator and the pump rotor (23) cooperating with each other to pump fluid from a pump inlet (27) to a pump outlet (28); and
-a motor (30), the motor (30) comprising a motor housing (31) in which a fixed motor stator (32) and a rotatable motor rotor (33) are received, the motor stator (32) and the motor rotor (33) cooperating with each other to drive the pump rotor (23) in rotation by means of a drive shaft (34);
characterized in that the vacuum pump (20) is an oil-lubricated vacuum pump and the system (100; 200; 300) further comprises an oil-tight unit (50; 150; 250; 60, 70; 80, 90), the oil-tight unit (50; 150; 250; 60, 70; 80, 90) being arranged to enclose at least portions of the motor rotor (33) and to form at least portions of a container for collecting any oil leaking from the pump (20) and retaining it inside the motor (30).
2. Vacuum pumping system (100; 200; 300) according to claim 1, wherein the unit (50; 150; 250; 60, 70; 80, 90) has at least portions (53; 160; 180; 60; 80) sandwiched between the motor housing (31) and the pump housing (21).
3. Vacuum pumping system (100) according to claim 1 or 2, wherein the unit comprises a substantially cylindrical jacket (50; 150; 250), the jacket (50; 150; 250) surrounding the entire motor rotor (33) and forming the container, and wherein the jacket (50; 150; 250):
-having a side wall (51; 151; 251), said side wall (51; 151; 251) being located in an air gap separating said motor rotor (33) from said motor stator (32);
-open at the th end, the sheath being sandwiched between the motor housing (31) and the pump housing (21) at the th end, and
-at a second end opposite to said th end, closed by a base (52; 170; 190) at least partially housed inside said motor casing (31).
4. The vacuum pumping system (100) of claim 3, wherein the open end of the sheath (50) has a rim (53), the rim (53) protruding radially outward and forming a sheath portion sandwiched between the motor housing (31) and the pump housing (21), and wherein a static seal (54) is provided between a surface of the rim (53) facing the pump housing (21) and an opposing surface of the pump housing (21).
5. Vacuum pumping system (100) according to claim 3 or 4, wherein the sheath (50) is made of sheet metal.
6. The vacuum pumping system (300) of claim 3, wherein the sheath (150; 250) is provided with a base (160, 170; 180, 190) at both the th and second ends, the base (160, 170; 180, 190) being larger in diameter than the sidewall (151, 251) and projecting radially outward from the sidewall (151, 251), and wherein, in the base (160; 180) provided at the th open end of the sheath (150; 250), a surface facing the pump housing (21) is configured to engage in an oil-tight manner a complementarily-shaped axial recess (26) formed in the pump housing (21).
7. A vacuum pumping system (300) according to claim 6, wherein in the radially protruding portion of the base (160, 170; 180, 190) mutually opposing surfaces are shaped so as to define annular circumferential axial recesses (163, 173; 183, 193) for receiving opposite axial ends of the motor stator (32), and wherein each of the circumferential axial recesses (163, 173; 183, 193) is radially delimited towards the outside of the motor (30) by an axially protruding rim (161, 171; 181, 191) located between the motor stator (32) and the motor casing (31) and towards the inside of the motor (30) by a thickened end portion (162, 172; 182, 192) of the side wall (151, 251).
8. The vacuum pumping system (300) of claim 6 or 7, wherein the base (170) disposed at the second end of the sheath (150) is completely received within the motor housing (31).
9. The vacuum pumping system (300) of claim 6 or 7, wherein a surface (194) of the base (190) provided at a second end of the sheath (250) remote from the motor (30) has a tapered profile protruding at least partially outside the motor housing (31), and wherein the surface (194) protruding outside the motor housing (31) is provided with fins (196).
10. The vacuum pumping system (300) of any of of claims 6-10, wherein the jacket (150; 250) is made of an oil resistant, electrically insulating thermoset or thermoplastic resin.
11. Vacuum pumping system (200) according to claim 1 or 2, wherein the unit comprises -th and second disc-shaped assemblies (60, 70; 80, 90), the -th and second disc-shaped assemblies (60, 70; 80, 90) housing opposite axial ends of the motor stator (32) and the motor rotor (33) and forming, together with the motor stator (32) , a reservoir for collecting any oil leaking from the pump (20) and retaining it inside the motor (30), the -th assembly (60; 80) forming part of the unit sandwiched between the motor housing (31) and the pump housing (21) and engaging in an oil-tight manner a complementarily shaped axial recess (26) formed in the pump housing (21).
12. Vacuum pumping system (200) according to claim 11, wherein the and second assemblies (60, 70; 80; 90) have, on their mutually opposite faces, respective circumferential axial recesses (63; 73; 83; 93) for housing opposite axial ends of the motor stator (32), and wherein the circumferential axial recesses (63, 73; 83, 93) are radially defined towards the outside of the motor (30) by respective annular axial projections (61; 81) located between the motor stator (32) and the motor casing (31) and radially towards the inside of the motor (30) by respective second annular axial projections (62; 82) located between the motor stator (32) and the motor rotor (33).
13. Vacuum pumping system (200) according to claim 11 or 12, wherein the second disc assembly (80; 90) is completely received within the motor housing (31).
14. Vacuum pumping system (200) according to claim 11 or 12, wherein a surface (94) of the second disc assembly remote from the motor (30) has a tapered profile protruding at least partially outside the motor housing (31), and wherein the surface (94) of the second disc assembly (90) protruding outside the motor housing (31) is provided with fins (96).
15. The vacuum pumping system (200; 300) of any of of claims 11-14, wherein the and second disc assemblies (60, 70; 80, 90) are made of an oil resistant, electrically insulating thermoset or thermoplastic resin.
Technical Field
The present invention relates to a vacuum pump system, and more particularly, to a vacuum pump system having an oil-lubricated vacuum pump.
Background
Vacuum pumps are used to achieve vacuum conditions, i.e. to evacuate a chamber (the so-called "vacuum chamber") and establish sub-atmospheric conditions in said chamber. Many different types of vacuum pumps are known, having different structures and operating principles, each time a specific vacuum pump is selected according to the needs of a specific application, i.e. according to the vacuum level to be reached in the respective vacuum chamber.
Typically, a vacuum pump comprises a pump housing in which are disposed or more pump inlets and or more pump outlets, and pumping elements arranged in the pump housing and configured for pumping gas from the pump inlets to the pump outlets, the vacuum pump allowing gas in the vacuum chamber to be evacuated by connecting the pump inlets to the vacuum chamber, thereby creating a vacuum condition in the chamber.
More specifically, in vacuum pumps, the pumping elements comprise a stator defining a pumping chamber and a rotor rotatable in said pumping chamber, and the stator and rotor cooperate with each other to pump gas from the pump inlet to the pump outlet.
Even more specifically, vacuum pumping systems are known in which a vacuum pump is connected to an oil tank, whereby oil can be transferred from the oil tank to the vacuum pump, in particular to a pumping chamber, for use as a coolant and lubricating liquid, and for sealing the chamber. Among these systems, mention may be made of those using a rotary-vane vacuum pump, to which the following description will refer.
A conventional vacuum pumping system using a rotary vane vacuum pump is shown in fig. 1 and generally designated 10.
The
The
In order to prevent oil and possibly toxic gases present in the pumping chamber from passing the
Further, the prior art relates to dry vacuum pumps, particularly dual rotor pumps, having two parallel rotors coupled by a gear assembly located in a housing containing oil, and the oil-containing chamber is not a pumping chamber but a housing containing the gear assembly.
Dynamic seals are quite expensive. Furthermore, in the case of vacuum pumping systems comprising rotary vane vacuum pumps, these dynamic seals are the main cause of oil leakage during pump operation.
Disclosure of Invention
It is an object of the present invention to provide pumping systems using oil lubricated vacuum pumps with a more effective sealing system for preventing oil leakage from the pumping chamber.
It is a further object of the invention to provide a pumping system using an oil lubricated vacuum pump that does not require a dynamic seal between the vacuum pump and the motor and therefore can be manufactured in a more cost effective manner than prior art systems.
These objects are achieved by a pumping system as claimed in the appended claims.
More specifically, the invention provides vacuum pumping systems comprising an oil lubricated vacuum pump and an electric motor driving the pump, wherein the system further comprises an oil tight unit arranged to enclose at least part of the motor rotor and to form at least part of a container intended to collect and retain inside the motor any oil leaking from the pump.
Advantageously, the oil-tight cell has at least a portion sandwiched between the motor housing and the pump housing.
In an th embodiment of the invention, the unit comprises a substantially cylindrical sheath made of sheet metal enclosing the entire rotor and forming the container.
According to a preferred feature of an embodiment of the invention, the sheath has a side wall located in the air gap separating the motor rotor from the motor stator, open at the end, sandwiched between the motor and pump housings at the end, and closed at a second end opposite the end by a bottom wall housed within the motor housing.
According to another preferred features of this embodiment, the open end of the sheath has a rim that projects radially outwardly and forms part of the sheath that is sandwiched between the motor casing and the pump casing.
in the embodiment, the sheath surrounds the entire rotor, has a side wall in the air gap separating the motor rotor from the motor stator, and is open at the end, and is sandwiched between the motor and pump housings at the end.
According to a preferred feature of the second embodiment of the invention the sheath is provided at both ends with a base portion of larger diameter than the side wall and projecting radially outwardly therefrom, and the base portion provided at the open end engages in an oil-tight manner a complementarily shaped axial recess formed in the pump casing.
According to another preferred features of this embodiment, in the radially projecting portion of the base, the mutually opposed surfaces are shaped so as to define annular circumferential axial recesses which receive the opposed axial ends of the motor stator.
Advantageously, the circumferential axial recess is radially delimited towards the outside of the motor by a respective annular axial projection located between the motor stator and the motor casing and towards the inside of the motor by a thickened end portion of the side wall of the jacket.
Since the sheath made of resin and having a very thin side wall is used, there is no need to increase the air gap between the rotor and the stator of the motor in order to accommodate the metal sheath as used in the embodiment and to take account of the thermal expansion thereof.
In a third embodiment of the invention, the unit includes th and second disc assemblies which th and second disc assemblies receive the opposite axial ends of the motor rotor and motor stator and together with the motor stator form a reservoir for collecting any oil leaking from the pump and retaining it inside the motor th assembly forms part of the unit sandwiched between the motor and pump housings and engages in an oil tight manner a complementary shaped axial recess formed in the pump housing.
The two components are made of a non-metallic material, preferably an oil resistant, electrically insulating thermoset or thermoplastic resin.
According to a preferred feature of this second embodiment, the th and second modules have circumferential axial recesses on their surfaces facing the other module for receiving respective axial ends of the motor stator.
Advantageously, the circumferential axial recess is radially delimited towards the outside of the motor by a respective th annular axial projection located between the motor stator and the motor casing and towards the inside of the motor by a respective second annular axial projection located between the motor stator and the motor casing.
Having a "reservoir" located between the motor stator and the motor housing solves the problem of noise and vibration that may affect the pumping system with a metal sheath located in the air gap between the motor stator and the rotor during operation. Furthermore, there is no need to increase the radial dimension of the air gap to allow insertion of the sheath and account for its thermal expansion.
In the second and third embodiments, the base of the sheath opposite the open end and the second disc assembly may be fully housed within the motor housing, respectively. In the alternative, their surfaces remote from the motor may have a tapered profile projecting at least partially outside the motor housing. Such a tapered surface may then be provided with fins.
Embodiments in which the sheath base or second component partially exits the motor housing have better heat dissipation than embodiments in which the elements are completely contained within the motor housing, because the sheath base or second component can directly receive the airflow generated by the external cooling system of the pumping system. Furthermore, providing fins allows for an increased cooling surface and more efficient circulation of the external flow of cooling air.
Drawings
preferred embodiments of the invention, given by way of non-limiting example, will be described hereinafter with reference to the accompanying drawings, in which:
figure 1 is a longitudinal section of the part of a pumping system of the prior art;
FIG. 2 is a longitudinal cross-sectional view, similar to FIG. 1, of portion of a pumping system according to embodiment of the invention;
figure 3 is a longitudinal section of a pumping system according to a second embodiment of the invention;
figure 4 is a longitudinal section similar to figure 2 of the part of the pumping system according to a variant of the embodiment shown in figure 3;
figure 5 is a longitudinal section similar to figure 3 of a pumping system according to a third embodiment of the invention; and is
Fig. 6 is a longitudinal section similar to fig. 4 of the part of the pumping system according to a variant of the embodiment shown in fig. 5.
In fig. 2 to 6, the same reference numerals as in fig. 1 are used to designate the components of the pump and the motor.
Detailed Description
Fig. 2 shows an th embodiment of a
The
The provision of the
The provision of the
since the
It may be necessary to increase the radial dimension of the air gap to allow insertion of the
This improvement is achieved by the
More specifically, in the embodiment of FIG. 3, pairs of
The
The
The figure also shows details of the gas inlet and
The shape of the
An improvement is obtained by the configuration of the
A disc-shaped assembly 80 is identical to the
The assembly 90 having the base 94 partially out of the
Fig. 5 and 6 show a
More specifically, in the embodiment of fig. 5, the container for collecting and retaining any oil leaking from the
The sheath 150 has a side wall 151 consisting of a thin layer of resin in the air gap between the
In the radially projecting portions of the bases 160, 170, the mutually opposed surfaces are shaped so as to define annular axial recesses 163, 173, respectively, for receiving the opposite axial ends of the
The shape of the collet 150, with the base 160 engaging the
Referring now to fig. 6, the vessel for collecting and holding any oil leaking from the
As with the jacket 150 , the
The base 190 having a
It should be understood that resin may be incorporated between the magnets of the
Naturally, without altering the principle of the invention, the embodiments and the construction details may be widely varied in the aspects described and illustrated purely by way of non-limiting example, without thereby departing from the scope of the invention as defined in the following claims.
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