阅读说明：本技术 一种小型电池包pcb板自动安装设备 (automatic installation equipment for PCB (printed circuit board) of small battery pack ) 是由 周焕深 曹璐 高飞 罗松柏 于 2019-10-16 设计创作，主要内容包括：本发明涉及一种小型电池包PCB板自动安装设备,包括架体、与架体滑动连接并运送半成品电池包的滑道、依次设置在滑道上用于夹紧半成品电池包的上料治具、点胶工位治具、镍片工位治具、PCB板工位治具、锁螺丝工位治具,所述点胶工位治具旁设置有对半成品电池包进行点胶的二轴点胶机构,所述镍片工位治具旁设置有对半成品电池包进行镍片对位安装的镍片定位机构和电池包定位机构一,所述PCB板工位治具旁设置有对半成品电池包进行PCB板对位安装的四轴机械手、电池包定位机构二和按压机构,所述锁螺丝工位治具旁设置有对半成品电池包打螺丝锁止的三轴锁螺丝机构。本发明提供一种小型电池包PCB板自动安装设备,以减少人工成本,提高产线产能并提升产品质量。(The invention relates to kinds of small-sized battery pack PCB automatic installation equipment, which comprises a frame body, a slide way, a feeding jig, a glue dispensing station jig, a nickel plate station jig, a PCB plate station jig and a screw locking station jig, wherein the slide way is connected with the frame body in a sliding way and is used for conveying a semi-finished battery pack, the feeding jig, the glue dispensing station jig, the nickel plate station jig, the PCB plate station jig and the screw locking station jig are sequentially arranged on the slide way and are used for clamping the semi-finished battery pack, a two-axis glue dispensing mechanism for performing glue dispensing on the semi-finished battery pack is arranged beside the glue dispensing station jig, a nickel plate positioning mechanism and a battery pack positioning mechanism for performing nickel plate contraposition installation on the semi-finished battery pack are arranged beside the nickel plate station jig, a four-axis mechanical arm for performing PCB contraposition installation on the semi-finished battery pack, a battery pack positioning mechanism and a pressing mechanism are arranged beside the screw locking on the screw locking station jig, and the invention provides kinds of small-sized battery pack PCB.)

The utility model provides a kind of small-size battery package PCB board automatic installation equipment, a serial communication port, including support body (1), slide (2) with support body (1) sliding connection and transport semi-manufactured goods battery package, set gradually feeding jig (3) that are used for pressing from both sides tight semi-manufactured goods battery package on slide (2), point glue station tool (4), nickel piece station tool (5), PCB board station tool (6), lock screw station tool (7), point glue station tool (4) other be provided with carry out two axle point gum machine structure (8) that the point was glued to semi-manufactured goods battery package, nickel piece station tool (5) other be provided with nickel piece positioning mechanism (9) and battery package positioning mechanism (10) that carry out nickel piece counterpoint installation to semi-manufactured goods battery package, PCB board station tool (6) other be provided with four-axis manipulator (11), battery package positioning mechanism two (12) and pressing means (13) that carry out PCB board counterpoint installation to semi-manufactured goods battery package, lock screw mechanism (14) that the locking was beaten to semi-manufactured goods battery package are provided with by lock screw station tool (7).

2. The automatic installation equipment of the small-sized battery pack PCB board as claimed in claim 1, wherein the two-axis dispensing mechanism (8) comprises a dispensing frame (15) fixedly connected with the frame body (1), a dispensing transverse shaft (16) slidably connected with the dispensing frame (15) and moving along the direction far away from or close to the dispensing station jig (4), a dispensing longitudinal shaft (17) slidably connected with the dispensing transverse shaft (16) and moving along the vertical direction, and a dispensing nozzle (18) arranged on the dispensing longitudinal shaft (17), and the two-axis dispensing mechanism (8) is further provided with a th CCD.

3. The automatic installation equipment of the small-sized battery pack PCB board as claimed in claim 1, wherein the nickel sheet positioning mechanism (9) comprises a nickel sheet cylinder (20) arranged on the frame body (1), a nickel sheet frame (21) fixed on the nickel sheet cylinder (20), and a nickel sheet positioning frame (22) connected with a push rod of the nickel sheet cylinder (20) and capable of moving relative to the nickel sheet frame (21), wherein a plurality of nickel sheet grooves (23) with the same number as that of the nickel sheets to be installed on the semi-finished battery are dug on the nickel sheet positioning frame (22), and the positions of the plurality of nickel sheet grooves (23) correspond to the position of the nickel sheets to be installed on the semi-finished battery.

4. The automatic installation equipment of the small-sized battery pack PCB board as claimed in claim 1, wherein the battery pack positioning mechanism (10) comprises a battery pack cylinder (24) arranged on the rack body (1) and a push block (25) arranged on a push rod of the battery pack cylinder (24), and the push block (25) moves in a direction away from or close to the nickel plate station jig (5) under the push of the push rod of the battery pack cylinder (24).

5. The small battery pack PCB automatic mounting apparatus of claim 1, wherein the four-axis robot (11) is provided at an th axis (26) on the rack body (1), a second axis (27) rotatably connected to the th axis (26), a third axis (28) rotatably connected to the second axis (27), a fourth axis (29) slidably connected to the third axis (28), and a jaw (30) provided on the fourth axis (29).

6. The automatic installation equipment of the small-sized battery pack PCB board as claimed in claim 1, wherein the second battery pack positioning mechanism (12) comprises a second battery pack cylinder (31) arranged on the frame body (1) and a second pushing block (32) arranged on a pushing rod of the second battery pack cylinder (31), and the second pushing block (32) moves in a direction away from or close to the nickel sheet station jig (5) under the pushing action of the pushing rod of the second battery pack cylinder (31).

7. The automatic installation equipment of the small battery pack PCB as recited in claim 1, wherein the pressing mechanism (13) comprises a pressing cylinder (33) arranged on the frame body (1), and a pressing block (34) arranged on a pushing rod of the pressing cylinder (33), and the pressing block (34) moves in a direction away from or close to the position of the PCB to be installed on the semi-finished battery pack under the pushing of the pressing cylinder (33).

8. The small battery pack PCB automatic installation device according to claim 1, wherein the three-axis screw locking mechanism (14) comprises a screw locking seat (35) arranged on the frame body (1), a shaft (36) slidably connected with the screw locking seat (35), a second shaft (37) slidably connected with the shaft (36), and a rotary cylinder (38) slidably connected with the second shaft (37), and a second CCD (39) is further arranged on the three-axis screw locking mechanism (14).

9. The small-sized battery pack PCB automatic installation device according to claim 1, wherein the slide (2) is driven to move by an external motor or an air cylinder.

10. The automatic installation equipment of the small-sized battery pack PCB as claimed in claim 1, further comprising a PCB loading box (40) and a screw feeder (41) for feeding screws to the three-axis screw locking mechanism (14), wherein the PCB loading box (40) comprises a box body (42), a lifting plate (43) positioned at the bottom of the box body (42) and a lifting cylinder for driving the lifting plate (43) to ascend and descend, a third CCD (45) is arranged at the top of the box body (42), and a blanking mechanism (46) is arranged beside the screw locking station jig (7).

Technical Field

The invention relates to the field of battery packs, in particular to small-sized battery pack PCB automatic installation equipment.

Background

Specifically, on the production process of the PCB of the battery PACK, aspects of nickel sheets are easy to stress and deform, in addition, aspects of manual installation of the PCB are long in installation time, a human body is easy to generate static electricity to damage the PCB, and mechanical arm automatic installation equipment for a PCB protection board is urgently needed to be developed, so that the labor cost is reduced, the whole line process flow is reduced, the influence of human factors on products in the installation process is reduced, and the production capacity of a production line is improved.

Disclosure of Invention

In view of this, the present invention provides kinds of small-sized battery pack PCB board automatic installation equipment to reduce labor cost, improve production line productivity and improve product quality.

The purpose of the invention is realized by the following technical scheme:

automatic installation equipment for miniature battery pack PCBs, comprising a frame body, a slide way connected with the frame body in a sliding manner and used for conveying semi-finished battery packs, a feeding jig used for clamping semi-finished battery packs on the slide way is sequentially arranged, a dispensing station jig, a nickel plate station jig, a PCB board station jig and a screw locking station jig, a two-axis glue dispensing mechanism used for dispensing the semi-finished battery packs is arranged beside the dispensing station jig, a nickel plate positioning mechanism used for carrying out nickel plate alignment installation on the semi-finished battery packs is arranged beside the nickel plate station jig, a four-axis mechanical arm used for carrying out PCB alignment installation on the semi-finished battery packs is arranged beside the battery pack positioning mechanism , a battery pack positioning mechanism II and a pressing mechanism are arranged beside the screw locking station jig, and a three-axis screw locking mechanism used for screwing the semi-finished battery packs is arranged beside the screw locking station jig.

Preferably, the two-axis dispensing mechanism comprises a dispensing frame fixedly connected with the frame body, a dispensing transverse shaft slidably connected with the dispensing frame and moving in the direction away from or close to the dispensing station jig, a dispensing longitudinal shaft slidably connected with the dispensing transverse shaft and moving in the vertical direction, and a dispensing nozzle arranged on the dispensing longitudinal shaft, and the two-axis dispensing mechanism is further provided with a CCD.

Preferably, the nickel sheet positioning mechanism comprises a nickel sheet cylinder arranged on the frame body, a nickel sheet frame fixed on the nickel sheet cylinder, and a nickel sheet positioning frame which is connected with a push rod of the nickel sheet cylinder and can move relative to the nickel sheet frame, wherein a plurality of nickel sheet grooves with the same number as the number of the nickel sheets to be installed on the semi-finished battery are dug on the nickel sheet positioning frame, and the positions of the plurality of nickel sheet grooves correspond to the position of the nickel sheets to be installed on the semi-finished battery.

Preferably, the battery pack positioning mechanism includes a battery pack cylinder arranged on the frame body, and a push block arranged on a push rod of the battery pack cylinder , and the push block is pushed by the battery pack cylinder to move in a direction away from or close to the nickel plate station jig.

Preferably, the four-shaft manipulator is arranged on a th shaft on the frame body, a second shaft rotationally connected with the th shaft, a third shaft rotationally connected with the second shaft, a fourth shaft slidably connected with the third shaft, and a clamping jaw arranged on the fourth shaft.

Preferably, the battery pack positioning mechanism II comprises a battery pack cylinder II arranged on the frame body and a push block II arranged on a push rod of the battery pack cylinder II, and the push block II is pushed by the push rod of the battery pack cylinder II to move along the direction away from or close to the nickel sheet station jig.

Preferably, pressing means including setting up the pressing cylinder on the support body, setting up the briquetting on pressing cylinder push rod, the briquetting removes along keeping away from or being close to the direction that semi-manufactured goods battery package waited to install PCB board position under pressing cylinder's promotion.

Preferably, the three-axis screw locking mechanism comprises a screw locking seat arranged on the frame body, a shaft slidably connected with the screw locking seat, a second shaft slidably connected with the shaft , and a rotary cylinder slidably connected with the second shaft, and the three-axis screw locking mechanism is further provided with a CCD.

Preferably, the slide is moved by an external motor or cylinder.

Preferably, still include PCB board material loading box and be used for the screw feeder that the triaxial lock screw mechanism supplied with the screw, PCB board material loading box includes the box body, is located the lifter plate of box body bottom and drives the lifter plate and go upward the lift cylinder that descends, and the box body top is provided with CCD, locks the other unloading mechanism that still is provided with of screw station tool.

Compared with the prior art, the invention has the beneficial effects that:

the automatic installation equipment for the PCB of the small-sized battery pack is used for automatically installing the PCB in the semi-finished battery pack, and has the advantages of high automation degree, high production efficiency, high product compatibility, good equipment applicability, cost reduction and the like, and the product quality can be effectively improved.

The automation degree is high, the battery pack can be automatically fed through an external feeding device, the automatic dispensing, the automatic feeding of the PCB, the automatic screwing and the high integration of the process can be realized.

The production efficiency is high, the multi-process mechanism works relatively independently, multiple stations such as glue dispensing, nickel sheet alignment, PCB alignment pressing and screw locking are relatively independent and do not influence each other, the beat can be improved, and the efficiency can reach 360 PCS/H.

Can effectively promote the product plastid and reduce artificial participation now, avoid the human body that easily produces static to produce the PCB board and damage, reduce the impression that the human factor caused the product, the product quality improves.

The product compatibility is high, similar battery pack products can be replaced only by replacing the clamp and the product positioning jig, and the battery pack is compatible with other types of battery packs.

The equipment applicability is well embodied in that the equipment can be connected with a full-automatic production line and can be spliced with a manual line body to perform semi-automatic operation. The cost is reduced by reducing the whole line of operators and reducing the labor cost.

According to the automatic installation equipment for the small-sized battery pack PCB, the position of the PCB is judged through CCD code scanning, and the PCB is accurately positioned; a cooperative technology that stations of the whole equipment work simultaneously; the machine table arrangement mode comprises automatic feeding and discharging, an automatic dispensing process, an automatic PCB mounting process and automatic screw driving.

Drawings

Fig. 1 is a three-dimensional structural view of an automatic PCB mounting apparatus for a small battery pack according to an embodiment of the present invention.

Fig. 2 is a top view of an automatic PCB mounting apparatus for a small battery pack in an embodiment of the invention.

Fig. 3 is a distribution diagram of a plurality of jigs according to an embodiment of the present invention.

Fig. 4 is a structural diagram of a screw locking station jig according to an embodiment of the present invention.

FIG. 5 is a block diagram of a nickel plate positioning mechanism in an embodiment of the invention.

Fig. 6 is a block diagram of a pressing mechanism in an embodiment of the invention.

Fig. 7 is a block diagram of a two-axis dispensing mechanism in an embodiment of the present invention.

Fig. 8 is a block diagram of a triaxial screw locking mechanism in an embodiment of the present invention.

Fig. 9 is a block diagram of a four axis robot in an embodiment of the present invention.

FIG. 10 is a diagram of a magazine on PCB board according to an embodiment of the present invention.

Detailed Description

To facilitate understanding by those skilled in the art, the present invention will be described in further detail with reference to specific embodiments and accompanying drawings.

Referring to fig. 1-10, an embodiment of the invention includes:

small-size battery package PCB board automatic installation equipment, including support body 1, slide 2 with support body 1 sliding connection and conveying semi-manufactured goods battery package, set gradually on slide 2 and be used for pressing from both sides the material loading tool 3 of semi-manufactured goods battery package, point glue station tool 4, nickel piece station tool 5, PCB board station tool 6, lock screw station tool 7, point glue station tool 4 is by being provided with two-axis point gum machine structure 8 that carries out the point glue to semi-manufactured goods battery package, nickel piece station tool 5 is by being provided with nickel piece positioning mechanism 9 and battery package positioning mechanism that carries out nickel piece counterpoint installation to semi-manufactured goods battery package, PCB board station tool 6 is by being provided with four-axis manipulator 11 that carries out PCB board counterpoint installation to semi-manufactured goods battery package, battery package positioning mechanism two 12 and pressing mechanism 13, lock screw station tool 7 by being provided with three-axis lock screw mechanism 14 that beats locking screw, two-axis point gum machine structure 8 includes support 15 fixedly connected with support body 1, slide connection and carry out the horizontal dispensing mechanism 16 that moves along the point glue that moves on the horizontal dispensing mechanism 16 that moves along the point glue that the point glue mechanism 16 that the point glue that moves on the horizontal dispensing mechanism 16 that the axis of the point glue that the three-manufactured goods battery package that moves along the CCD4 direction that moves on the CCD, and the vertical dispensing mechanism 16 that the point glue that the vertical dispensing mechanism 16 that the point glue that the dispensing mechanism 18 that the point glue feeder is provided with the vertical dispensing mechanism 16 that the point glue feeder that the point.

The nickel sheet positioning mechanism 9 comprises a nickel sheet cylinder 20 arranged on the frame body 1, a nickel sheet frame 21 fixed on the nickel sheet cylinder 20, and a nickel sheet positioning frame 22 connected with a push rod of the nickel sheet cylinder 20 and capable of moving relative to the nickel sheet frame 21, wherein a plurality of nickel sheet grooves 23 with the number equal to that of nickel sheets to be installed on a semi-finished battery are dug on the nickel sheet positioning frame 22, the positions of the plurality of nickel sheet grooves 23 correspond to the position of the nickel sheets to be installed on the semi-finished battery, the battery pack positioning mechanism 10 comprises a battery pack cylinder 24 arranged on the frame body 1 and a push block 25 arranged on the push rod of the battery pack cylinder 24, and the push block 25 moves in the direction away from or close to the nickel sheet station jig 5 under the pushing of the battery pack cylinder 24.

The four-shaft manipulator 11 is arranged on an th shaft 26 on the frame body 1, a second shaft 27 rotationally connected with the th shaft 26, a third shaft 28 rotationally connected with the second shaft 27, a fourth shaft 29 slidably connected with the third shaft 28, and a clamping jaw 30 arranged on the fourth shaft 29. the battery pack positioning mechanism 12 comprises a battery pack cylinder 31 arranged on the frame body 1 and a pushing block 32 arranged on a pushing rod of the battery pack cylinder 31, the pushing block 32 moves in a direction far away from or close to the nickel sheet station jig 5 under the pushing of the pushing rod of the battery pack cylinder 31. the pressing mechanism 13 comprises a pressing cylinder 33 arranged on the frame body 1 and a pressing block 34 arranged on the pushing rod of the pressing cylinder 33, and the pressing block 34 moves in a direction far away from or close to the position of a PCB to be mounted on a semi-finished battery pack under the pushing of the pressing cylinder 33.

The three-shaft screw locking mechanism 14 comprises a screw locking seat 35 arranged on the frame body 1, a shaft 36 connected with the screw locking seat 35 in a sliding manner, a second shaft 37 connected with the shaft 36 in a sliding manner, and a rotary cylinder 38 connected with the second shaft 37 in a sliding manner, and a second CCD39 is further arranged on the three-shaft screw locking mechanism 14, and the slide 2 is driven to move by an external motor or cylinder.

According to the working principle, a semi-finished battery pack is placed into a feeding jig 3, then a slide 2 is started and is subjected to -time stepping, the semi-finished battery pack reaches a glue dispensing station jig 4, a two-axis glue dispensing mechanism 8 is used for dispensing a product, in the process, photographing and positioning are carried out through a CCD, after the glue dispensing is finished, the slide 2 is started again and is subjected to -time stepping, the semi-finished battery pack reaches a nickel piece station jig 5, a battery pack positioning mechanism 10 is used for clamping the semi-finished battery pack, meanwhile, a nickel piece positioning mechanism 9 is used for aligning a nickel piece to a nickel piece mounting position specified by the semi-finished battery pack, the CCD is used for photographing and positioning, then the slide 2 is started again and is subjected to -time stepping, the semi-finished battery pack reaches a PCB station jig 6, meanwhile, a PCB is lifted through a material box 40 on the PCB, the CCD is subjected to -time photographing and positioning, then a four-axis manipulator 11 is used for grabbing the lifted PCB and is sent to the upper side of the nickel piece on the semi-finished battery pack, a pressing mechanism 13 is pressed, after the PCB is pressed, the semi-finished battery pack is started again, the slide 2 is sent to a slide -finished battery pack, a slide is sent to a screw locking mechanism, and is sent to a final stage.

While the invention has been described in conjunction with the specific embodiments set forth above, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the spirit and scope of the appended claims.