阅读说明：本技术 用于制造轮胎的方法及设备 (Method and apparatus for manufacturing tyres ) 是由 M·瓦赫特 A·贝伦斯 T·朗格-克劳埃尔 于 2018-05-11 设计创作，主要内容包括：本发明涉及一种用于制造轮胎的方法和设备。该设备尤其包括轮胎成型鼓,该轮胎成型鼓包括用于实现胎体层翻边以制造未硫化的轮胎胎坯的设备。胎体层翻边的多个翻边指与布置在轮胎成型鼓之外的驱动单元耦合。实施驱动通过同步驱动的丝杠进行,这些丝杠借助于可移动的携动件耦接到轮胎成型鼓上。(The invention relates to a method and a device for producing a tire, the device comprising in particular a tire building drum comprising a device for carrying out a carcass turn-up for producing an unvulcanized green tire.)

an apparatus for manufacturing tyres, comprising a tyre building drum with an apparatus for effecting the turn-up of a carcass ply for manufacturing green tyres unvulcanized, characterized in that the turn-up of the carcass ply can be effected by means of a plurality of turn-up fingers (2) which are coupled to a drive unit arranged outside the tyre building drum.

2. Apparatus according to claim 1, characterized in that for each half-drum (3, 4) of the tyre building drum, the turn-up fingers (2) of the half-drum are coupled with push rings (16).

3. Apparatus for manufacturing tyres according to at least of the preceding claims, wherein the turn-up fingers (2) are coupled with a servo drive.

4. Apparatus for manufacturing tyres according to at least , wherein the thrust rings (16) each have an annular groove (17) for coupling to an external drive for the turn-up fingers (2).

5. Plant for manufacturing tyres according to claim 4, wherein the external drive of the turn-up fingers (2) is realized by means of a plurality of independently driven lead screws which are supported in a fixed tyre building ring (23) and can be driven synchronously in opposite directions.

6. An apparatus for manufacturing tyres as claimed in claim 5, wherein the drive units in the stationary tyre building ring (23) are coupleable to at least push rings (16) of the tyre building drum by radially movable followers (26).

Plant for manufacturing tyres of the type 7, , characterised in that the carcass machine is embodied so as to be able to make green tyres in flat form and green tyres in crown form by using different tyre building drums.

8. Plant for manufacturing tyres according to claim 7, wherein a flexible manufacturing of green tyres in flat or crown form is achieved by the second drive unit in the carcass machine.

plant for the manufacture of tyres, characterized in that an efficiently usable pressing force of the material is achieved in that the core lay-up distance can be pre-set during the turn-up process in such a way that a core lay-up distance is achieved which is greater than or equal to the minimum core-to-core dimension reached during the further tyre building process.

10, method for manufacturing a tyre, characterized in that the turn-up process of the tyre material is driven by means of a drive supported outside the tyre building drum.

11. Method according to claim 10, characterized in that a particularly uniform turn-up is carried out by synchronously controlling turn-up mechanisms on both sides of the tyre building drum.

12. The method of claims 10 and 11 wherein the favorable force-angle relationship is created by core placement at core-to-core spacing that allows for efficient use of material pinch forces, the core-to-core spacing being greater than or equal to the minimum core spacing achieved during further tire building steps.

Technical Field

The present invention relates to a method and an apparatus for manufacturing a tyre, the apparatus comprising a tyre building drum with a carcass ply turn-up device (langenumschlag) for producing an unvulcanized tyre blank.

Background

In the manufacture of green tires, bladders are typically used to provide the necessary compressive force during the turn-up of the carcass layer. Such drums are relatively expensive and the bladders must be replaced at predetermined periodic intervals. EP-a1001876 has also disclosed how to implement a mechanical bead-flanging device in which the required pressing force is achieved using a plurality of individual levers or flanging fingers which are arranged in a manner similar to the spokes of an umbrella. These mechanical devices provide a longer service life than the use of air bags, but do not achieve symmetrical motion.

Disclosure of Invention

It is an th task of the invention to define and design a method and a device of the type mentioned at the outset in such a way that the execution of a synchronous shift run is assisted.

According to the invention, this object is achieved by: the carcass ply turnup device has a plurality of roller arms or turnup fingers which are coupled to a drive arranged outside the tire building drum. In an advantageous embodiment of the device according to the invention, the drive is supported in a stationary tire building ring and preferably comprises three threaded spindles which are advantageously driven independently, in opposite directions and synchronously. Preferably, a torque regulator is used as regulator. Preferably a servomotor is used to adjust the lead screw. For this purpose, an alternating current or an alternating current drive is again preferably used.

Furthermore, the three threaded spindles are preferably arranged in the circumferential direction at substantially equal distances from one another.

In an advantageous embodiment, the transmission of force from the drive spindle to the respective mechanism integrated into the tire building drum is effected via radially displaceable drivers.

By arranging the drive outside the tire building drum, it is possible to operate the turn-up fingers by means of a so-called pusher, which predefines absolutely symmetrical displacement movements, whereby it is possible to produce green tires having a very high -like quality.

Another task solved by the invention is to enable the material compression force to be utilized in a more efficient manner during the flanging process.

According to the invention, this task is solved by a core/bead core placement spacing during the turn-up process that is greater than or equal to the minimum core-to-core spacing during the tire building process of step , whereby, with equal turn-up lengths, the green tire is flatter during the turn-up process and whereby an advantageous force-angle combination is obtained, compared to the prior art.

Another task of the invention is to design the plant for manufacturing tires in such a way that it is possible to manufacture both green tires in a flat forming process (flachaufbaverfahren) and green tires in a crown forming process (kronenaufbaverfahren).

In addition, the device according to the invention has exchangeable tire building drums which respectively assist at least building methods.

In a preferred variant, the apparatus according to the invention for producing a tire has a carcass layer distributor (langesever) with which different carcass material layers of a tire blank can be applied to the tire building drum, a tread distributor with which a belt package or material of the tread can be applied to the belt drum, and a tire building ring, in the region of which a tire blank can be produced from the carcass material layers of the carcass applied to the tire building drum in combination with the belt package.

Drawings

Embodiments of the invention are schematically depicted in the drawings. In the drawings:

figure 1 shows a schematic longitudinal section of a tyre building drum with a mechanical carcass layer turn-up device,

FIG. 2 shows a longitudinal cross section of a tire building drum with a mechanical carcass layer turn-up device according to the present invention, with no material applied to the carcass layer turn-up device

Figure 3 shows a longitudinal section through the tyre building drum of figure 2 with the inner liner material applied thereto,

figure 4 shows a longitudinal section through the tyre building drum of figure 3 with the sidewall material additionally applied,

fig. 5 shows a longitudinal sectional view of the tyre building drum shown in fig. 4, with additional application of carcass ply material,

figure 6 shows a schematic view of the transfer of a tyre building drum from a tread configurator to a tyre building ring in an apparatus for manufacturing tyres according to the present invention,

figure 7 shows a longitudinal section through the tyre building drum of figure 5 positioned in the tyre building ring,

figure 8 shows a longitudinal section through the tyre building drum of figure 7 with an additionally placed core,

fig. 9 shows a longitudinal sectional view of the tire building drum shown in fig. 8, with the inner shoulder extended and the carcass inflated,

fig. 10 shows a longitudinal section through the tyre building drum shown in fig. 9, wherein the drivers are positioned in the annular grooves of the push ring,

fig. 11 shows a longitudinal section through the tyre building drum shown in fig. 10, with the turn-up fingers moved for turn-up of the carcass layer,

fig. 12 shows a longitudinal section of the tyre building drum shown in fig. 11 after the turn-up process, in which the annular grooves are released,

figure 13 shows a longitudinal section through the tyre building drum of figure 12 with a belt assembly additionally attached to the carcass,

fig. 14 shows a longitudinal section through the tyre building drum shown in fig. 13, in which the stitching devices for the tread are activated,

fig. 15 shows a longitudinal section through the tyre building drum shown in fig. 14, wherein the core clamping device and the inner shoulder are retracted,

fig. 16 shows a schematic of the core placement spacing and the resulting compressive force.

Detailed Description

The tyre building drum shown in fig. 1 consists of a left half-drum (3) and a right half-drum (4), which in turn are supported on drum shafts (6), the two half-drums (3, 4) together with the drum intermediate part (5) and the integrated core tensioning device (10) form a cylindrical rolling circle on which the individual carcass plies (12, 15) are processed and the green tyre is formed.

A radially projecting mechanical bead support (9) in combination with a core tensioning device (10) stabilizes the bead region inwards. The two half-drums (3, 4) are locked on a slotted drum shaft (6). The axial adjustment of the half-drums (3, 4) is produced by means of a motor which rotates a threaded spindle positioned in the carcass machine or in the drum shaft (6).

A typical workflow is described below. The building material for the carcass is applied to a cylindrical drum (3, 4, 5) with the turn-up fingers (2), core tensioning device (10) and mechanical bead supports (9) retracted. Two cores (13) (on the left/on the right) are then placed on the drum (3, 4, 5) with a segmented, annular core placement device (1). The core placement device (1) is composed of symmetrical left and right halves.

The core placement devices (1) are in turn supported on at least lead screws which are rotated to the left/right and which can be moved axially in a precise and program-controlled manner by means of servo motors, after the placement of the cores (13), the left and right core placement devices (1) are moved outwardly, the core placement devices (1) serving as pushing devices are moved here radially inwardly into the push rings (16) of the half drums (3, 4), and a servo-controlled connection is thereby established between the core placement devices (1) and the flanging fingers (2).

The spacing of the cores (13) is reduced by the rotation of said at least threaded spindles, the bead supports (9) are advanced radially and form stabilizing rests for the subsequent carcass ply turn-up process, the plurality of turn-up fingers (2) arranged very closely on the left and right halves (3, 4) lift the carcass material lying on them.

The turn-up fingers (2) are deflected outwards by an axial movement as the spacing of the cores (13) is gradually reduced and compressed air is simultaneously fed into the bulging carcass (12). The rollers of the right and left turn-up fingers (2) roll the carcass material (15) onto the formed carcass (12) (green tire) absolutely symmetrically. The outwardly offset flanging fingers (2) form an increased distance in the region of the roller head, which is in turn filled by the double-roller mechanism (2.1).

Thereby, a surface rolling is achieved during the turn-up of the carcass layer, so that air inclusions are avoided. After completion of the carcass ply turnup, further green tire components are fed from the outside.

The tyre building drum is provided with an external, if necessary coupled, servo-controlled core placement device (1). This ensures absolute synchronous operation of the rolling systems of the two half-drums (3, 4). At the same time, the synchronous operation of the motor does not produce the stick-slip effect or the difficult/unstable adjustment of the pneumatic flanging finger operation. Thus, significantly improved concentricity quality/uniformity can be expected for the user, particularly in terms of improved taper and lateral force fluctuations.

The tyre building drum according to the invention has the advantage of steps in terms of modular design, the area of the core clamping achieved by means of the core clamping device (10) and the area of the bead support (9) can be constructed identically in the form of a double-bladder (Zwei-Balg) -drum-type, whereby, in combination with the radially extendable mechanical bead support (9), an absolutely reliable core clamping is ensured.

Despite the use of the turn-up fingers (2) and all of their intermediate spaces, the tire building drum has an absolutely continuous axial bearing surface for the formation of an automatic splice seam.

Fig. 2 shows a further tyre building drum according to the invention, with push rings (16) which each have an annular groove (17), the turn-up fingers (2) being located in longitudinal grooves in the tyre building drum and being connected with the push rings (16) in a rotationally movable manner, the turn-up fingers (2) being advantageously guided by means of a positive guide device (18), furthermore, the shown embodiment of the tyre building drum of the invention comprises two half-drums (3, 4) which are defined as outer half-drums (3) or inner half-drums (4) depending on their position relative to the bearing of the drum shaft (6), between which half-drums (3, 4) there is an intermediate part (5) beside which the core clamping device (10) and the shoulder support (9) are located.

Fig. 3 shows the process steps of the method for manufacturing a tyre according to the invention, different layers of carcass material are applied one after the other during the tyre building drum being centrally located in the carcass layer configurator (19) of the apparatus according to the invention fig. 3 shows the drum after the lining material (20) has been applied fig. 21 is then applied as is shown visually in fig. 4 fig. 5 shows the drum after the application of the cord material (22) applied to the previously placed carcass layer.

Fig. 6 shows the lower step of the method according to the invention for manufacturing a tire the belt assembly (25) is first applied onto the belt drum (30) in the area of the tread configurator (29) and then transferred from the tread configurator (29) to the tire building ring (23), the tire building ring (23) has a gripper (24) which receives the belt assembly (25) of the tire blank from the belt drum (30) and holds it, the belt drum (30) is then transferred from the tire building ring (23) back to the tread configurator (29), the tire building drum is positioned centrally in the tire building ring (23) below the belt assembly (25).

Fig. 7 shows a longitudinal section through a tyre building drum according to the invention, which is located inside the tyre building ring (23) after the process step according to fig. 6.

The lower step shown in fig. 8 of the method according to the invention is the placing of the core (13), which is fixed radially outwards by means of the movement of the core clamping device (10).

Fig. 9 shows a lower step of the method, in which the inner shoulders of the bead supports (9) are extended and the carcass is inflated by means of an overpressure supplied from inside the tyre building drum.

Next, as shown in fig. 10, the driver (26) realized by means of the core placement device (1) is moved into the annular groove (17) of the push ring (16), thereby coupling the driver with a drive integrated into the tire building ring (23).

By means of a synchronous and counter-driven axial drive of the threaded spindle, the driver (26) and thus the push ring (16) are moved in the direction of the center of the tire forming ring (23), whereby, as shown in fig. 11, the turn-up fingers (2) project, here, the turn-up fingers (2), which are advantageously distributed uniformly in the circumferential direction, are first moved by means of rollers on their side facing the green tire up over a not shown, obliquely arranged annular machine surface (not shown), and the elastomer material of the previously placed green body layer is then erected and turned up, in a lower step the rollers on the turn-up fingers (2) roll the material onto the green body.

The turn-up fingers (2) are then turned back and sunk into the longitudinal grooves of the tyre building drum by the movement of the push ring (16), as shown in fig. 12.

According to the prior art, a plurality of helical springs which generate a sprung restoring force extend in the circumferential direction on the flanging fingers (2). according to the invention, a positive restoring device (18) is additionally implemented, so that the springs only have to exert a relatively small restoring force.A problem with spring forces is that, depending on the positioning and length of the flanging fingers (2), portions of the spring force act inwards in the radial direction, while further force components act via the rollers of the flanging fingers (2) on the side walls of the tire to be built.

Subsequently, the driver (26) is returned and the annular groove (17) of the push ring (16) is released again.

Fig. 13 shows the next process step of the method according to the invention for manufacturing a tire, in which the core pitch is set to the final position and the carcass is connected with the belt package (25), next, as shown in fig. 14, the belt package (25) built as tread is rolled onto the carcass by means of a rolling device (28) present in the tire building ring (30).

The green tyre is then released from the tyre building drum by retraction of the core clamping device (10) and the inner shoulder of the bead support (9), as is shown visually in fig. 15.

Fig. 16 shows a diagram of the pressing force F occurring during flanging as a result of the core placement according to the invention. Due to the greater or at least equal spacing of the placed cores (13) with respect to the final core placement spacing during the tire building process, the carcass of the green tire has a flatter or at most as high profile compared to the prior art. In the embodiment according to the invention of the apparatus for manufacturing tyres when the turn-up length l is the same, the associated horizontal component of the force vector is greater or at least equal compared to the prior art.