Component determination system and component determination method
阅读说明:本技术 元件判定系统及元件判定方法 (Component determination system and component determination method ) 是由 大桥辉之 于 2017-06-07 设计创作,主要内容包括:本发明提供一种元件判定系统,在通过第一装配作业向基板的第一面装配的第一元件和通过第二装配作业向基板的第二面装配的第二元件具有特别的对应关系的情况下,判定是否允许第一元件与第二元件的组合,元件判定系统具备:第一固有信息取得部,取得第一装配作业结束后的第一元件的第一固有信息;第二固有信息取得部,取得在第二装配作业之前准备的第二元件的第二固有信息;及组合判定部,基于所取得的第一固有信息及所取得的第二固有信息,判定是否允许第一元件与第二元件的组合。(An component determination system for determining whether or not to permit combination of a th component and a second component when a th component mounted on a 0 th surface of a board by a th mounting work and the second component mounted on a second surface of the board by a second mounting work have a special correspondence, the component determination system comprising a th unique information acquisition unit for acquiring th unique information of a th component after the th mounting work is completed, a second unique information acquisition unit for acquiring second unique information of the second component prepared before the second mounting work, and a combination determination unit for determining whether or not to permit combination of the th component and the second component based on the acquired th unique information and the acquired second unique information.)
A component determination system of , in a case where a -th component mounted to a -th surface of a substrate by a -th mounting work and a second component mounted to a second surface of the substrate by a second mounting work have a special correspondence, determining whether or not to permit combination of the -th component with the second component,
the component determination system includes:
an th unique information acquiring unit for acquiring th unique information of the th element after the th assembling work is completed;
a second unique information acquiring unit that acquires second unique information of the second component prepared before the second assembly work; and
a combination determination unit configured to determine whether or not to permit the combination of the th element and the second element based on the obtained th unique information and the obtained second unique information.
2. The component determination system according to claim 1,
the component determination system further includes a board information acquisition unit that acquires board information specifying at least sides of the distinction between the type and the individual of the board,
the th unique information acquiring unit acquires th unique information specific to the th element from among the plurality of th unique information suitable for the element type of the th element, and stores the th unique information in association with the substrate information,
the second unique information acquiring unit acquires the second unique information specific to the second component, which is prepared from the plurality of pieces of second unique information suitable for the component type of the second component,
the combination determination part allows the combination of the th element and the second element in a case where the specific th inherent information is identical to the specific second inherent information .
3. The component determination system according to claim 1 or 2, wherein,
the th element and the second element have the same element type specific correspondence to each other,
the th unique information and the second unique information are any of a medium identification number for identifying a holding medium holding a plurality of components, a lot number for identifying a lot in which a plurality of the holding media are packaged, and a manufacturer of the component.
4. The component determination system according to claim 1,
the component determination system further includes a combination storage unit that stores in advance allowable combinations of the th unique information and the second unique information,
the combination determination unit allows the combination of the th element and the second element when a combination of the obtained th unique information and the obtained second unique information is stored in the combination storage unit.
5. The component determination system according to claim 4,
the th element and the second element have the correspondence specified by combination use of for constituting a specific part of an electronic circuit formed on the substrate,
the th unique information and the second unique information are any of an individual identification number for identifying an individual of the component, a medium identification number for identifying a holding medium holding the plurality of components, a lot number for identifying a lot in which the plurality of holding media are packaged, and a manufacturer of the component.
6. The component determination system according to any of claims 1 to 5, wherein,
the component determination system further includes an assembly prohibition unit that prohibits the second assembly work when the combination determination unit does not permit the combination of the th component and the second component.
7, component determination methods, in a case where a component mounted to a th face of a substrate by a th mounting work and a second component mounted to a second face of the substrate by a second mounting work have a special correspondence, determining whether or not to permit combination of the th component and the second component,
in the component determination method, in the above-described method,
obtaining the th inherent information of the th element after the th assembling operation is finished,
acquiring second unique information of the second component prepared prior to the second assembly work,
determining whether to permit the combination of the th element and the second element based on the obtained th inherent information and the obtained second inherent information.
8. The component determination method according to claim 7,
obtaining substrate information specifying at least sides of the differences between the types and the individuals of the substrates,
acquiring specific -th unique information of the -th element mounted from among a plurality of -th unique information suitable for the -th element type, and storing the acquired information in association with the substrate information,
acquiring the specific second unique information of the second component, which is prepared from the plurality of pieces of second unique information suitable for the component type of the second component,
in the case where the specific th inherent information is identical to the specific second inherent information , the combination of the th element and the second element is allowed.
9. The component determination method according to claim 7 or 8,
the th element and the second element have the same element type specific correspondence to each other,
the th unique information and the second unique information are any of a medium identification number for identifying a holding medium holding a plurality of components, a lot number for identifying a lot in which a plurality of the holding media are packaged, and a manufacturer of the component.
10. The component determination method according to claim 7,
the permitted combinations of the th inherent information and the second inherent information are stored in advance,
in a case where a combination of the acquired th unique information and the acquired second unique information is stored, the combination of the th element and the second element is permitted.
11. The component determination method according to claim 10,
the th element and the second element have the correspondence specified by combination use of for constituting a specific part of an electronic circuit formed on the substrate,
the th unique information and the second unique information are any of an individual identification number for identifying an individual of the component, a medium identification number for identifying a holding medium holding the plurality of components, a lot number for identifying a lot in which the plurality of holding media are packaged, and a manufacturer of the component.
12. The component determination method according to any one of claims 7 to 11,
in a case where the combination of the th element and the second element is not permitted, the second fitting work is prohibited.
Technical Field
The present invention relates to a component mounting machine for mounting electronic components (hereinafter referred to as components) on a front surface and a back surface of a substrate to produce a double-sided mounting substrate, and more particularly, to a method for determining whether or not a component mounted on the front surface and a component mounted on the back surface can be combined.
Background
There are a solder printer, a component mounter, a reflow soldering machine, a substrate inspection machine, and the like as a substrate-to-substrate working machine for performing a substrate-to-substrate working, a substrate working line is generally configured by connecting these substrate-to-substrate working machines, a component mounter is generally provided with a substrate transfer device, a component supply device, and a component transfer device, types of substrates for performing a mounting work by the component mounter are double-sided mounting substrates for mounting components to a front side and a back side, and
In the component mounting method of
Disclosure of Invention
Problems to be solved by the invention
However, in
In the production of the substrate having the same front and back surfaces as disclosed in
In addition, there is also a double-sided mounting substrate that spans over a front side surface and a back side surface to constitute a specific portion of an electronic circuit. In this double-sided mounting substrate, when the combination of the specific information of the elements on the front side and the specific information of the elements on the back side constituting the specific portion is not managed, the performance of the specific portion is degraded, and the quality of the substrate is degraded.
In
In the present specification, an object to be solved is to provide a component determination system and a component determination method that ensure good quality of a substrate by managing a combination of unique information of a plurality of components when the plurality of components having a particular correspondence relationship are mounted on a front side surface and a back side surface of the substrate.
Means for solving the problems
Disclosed is a component determination system for determining whether or not to permit combination of a th component and a second component when a th component mounted on a 0 th surface of a board by a th mounting work and the second component mounted on a second surface of the board by a second mounting work have a special correspondence, the component determination system being provided with a th unique information acquisition unit for acquiring th unique information of the th component after the th mounting work is completed, a second unique information acquisition unit for acquiring second unique information of the second component prepared before the second mounting work, and a combination determination unit for determining whether or not to permit the combination of the th component and the second component based on the th unique information acquired and the second unique information acquired.
In addition, the present specification discloses component determination methods, wherein when a component mounted on a th surface of a board by a -th mounting work and a second component mounted on a second surface of the board by a second mounting work have a special correspondence, it is determined whether or not to permit a combination of the th component and the second component, th specific information of the th component after the -th mounting work is completed is acquired, second specific information of the second component prepared before the second mounting work is acquired, and it is determined whether or not to permit the combination of the th component and the second component based on the acquired th specific information and the acquired second specific information.
Effects of the invention
In the component determination system and the component determination method disclosed in the present specification, it is determined whether or not to permit combination of the th component and the second component based on the th unique information of the th component mounted to the th surface of the board and the second unique information of the second component mounted to the second surface of the board, the th surface is an object of the th mounting work performed in the front-side surface and the back-side surface, and the second surface is an object of the second mounting work to be performed in the front-side surface and the back-side surface.
In contrast, in the component determination system and the component determination method, it is determined whether the combination of the th unique information and the second unique information is appropriate, and the combination of the th component and the second component is allowed if appropriate.
Drawings
Fig. 1 is a perspective view of a main part of a component mounting machine incorporating a component determination system according to embodiment .
Fig. 2 is a diagram illustrating the unique information of the interchangeable element and the inclusion relationship thereof.
Fig. 3 is a block diagram showing a functional configuration of an element determination system according to embodiment .
Fig. 4 is a flowchart showing an operation flow of the element determination system according to the -th embodiment.
Fig. 5 is a block diagram showing a functional configuration of the element determination system according to the second embodiment.
Detailed Description
1. Integral structure of
First, the overall structure of the
The substrate transfer device 2 includes th guide rails 21 and second guide rails 22, , a pair of conveyor belts and a clamping device, etc., th guide rail 21 and second guide rail 22 are mounted on the machine table 10 so as to extend in the X-axis direction across the center of the upper portion of the machine table 10 and be parallel to each other, pairs of conveyor belts disposed parallel to each other are provided in parallel directly below the th guide rail 21 and the second guide rail 22, the pair of conveyor belts rotate while placing the substrate K on the conveyor transfer surface, and carry in and out the substrate K with respect to the mounting position set at the center portion of the machine table 10, and the clamping device is provided below the conveyor belt at the center portion of the machine table 10, and clamps the substrate K by a plurality of ejector pins in a horizontal posture and positions the substrate K at the mounting position.
The component supply device 3 is detachably mounted on the front side of the
The feeder device 31 includes a
Further, feeder device 31 may store only the component type code and transmit it to control
The component transfer apparatus 4 includes pairs of a Y-axis rail 41, a Y-axis moving table 42, a Y-axis motor 43, an X-axis moving table 44, an X-axis motor 45, a mounting head 46, a rotary tool 47, a Z-axis motor 48, etc., pairs of Y-axis rails 41 are disposed from the rear of the stage 10 to above the component supply apparatus 3 at the front, the Y-axis moving table 42 is mounted on pairs of Y-axis rails 41, the Y-axis moving table 42 is driven by the Y-axis motor 43 via a ball screw mechanism to move in the Y-axis direction, and the X-axis moving table 44 is mounted on the Y-axis moving table 42, the X-axis moving table 44 is driven by the X-axis motor 45 via a ball screw mechanism to move in the X-axis direction.
The mounting head 46 is disposed in front of the X-axis moving stage 44, the mounting head 46 has a rotary tool 47 on the lower side, although not shown in fig. 1, a plurality of suction nozzles are arranged in a ring shape on the lower side of the rotary tool 47, the plurality of suction nozzles are rotated on the lower side of the rotary tool 47 to select suction nozzles, the selected suction nozzles are driven by a Z-axis motor 48 to move up and down, the suction nozzles suck components by the supply of negative pressure, and the components are mounted on the substrate K by the supply of positive pressure.
The component transfer apparatus 4 performs the mounting operation by repeating the suction mounting cycle. To describe the suction mounting cycle in detail, the mounting head 46 of the component transfer apparatus 4 is moved to the component supply apparatus 3, and the components are sucked by the plurality of suction nozzles. Next, when the mounting head 46 is moved to the component camera 5, the suction states of the plurality of components are photographed. Next, the mounting head 46 moves to the substrate K to mount a plurality of components, and then returns to the component supply apparatus 3 again.
The component camera 5 is provided upward on the upper surface of the base 10 between the substrate transfer device 2 and the component supply device 3, and the component camera 5 captures an image of a state in which the plurality of suction nozzles of the mounting head 46 are sucking components by the component pickup unit 34 and moving the components to the substrate K, whereby the component camera 5 can pick up images of the components held by the plurality of suction nozzles, respectively, perform image processing on the obtained captured data, confirm the suction state of the components, and perform fine adjustment of the mounting operation as necessary when it is confirmed that there is a deviation in the suction position, rotation angle, or bending of the lead wire of the components.
The
The job data is data describing detailed steps and methods of the assembly job. The operation data is given to information of a substrate type encoding unit that specifies the type of the substrate K (substrate type), and is associated with the actual substrate K. The operation data includes data such as the mounting order of a plurality of components, the slot number of the device tray 39 indicating the supply position of each component, the type of suction nozzle used in the mounting operation, and the operation control method of the mounting head 46.
In the following description, the substrate K is a double-sided mounting substrate, and the
The substrate K is provided with a substrate code including a substrate type code section for identifying the type of the substrate and an individual code section for identifying the individual of the substrate K, the substrate code is a bar code or a character string and is attached by printing, attaching a label, or the like, the front side surface and the back side surface of the substrate K are distinguished by the substrate code, and for example, the substrate code is attached only to the side of the front side surface and the back side surface, or different substrate codes are attached to the front side surface and the back side surface.
2. Interchanging information inherent in elements
Next, information unique to the interchangeable component will be described, the
The type of the element (element type) is determined by the electrical characteristic value, size, shape, and the like described in the specification, for example, the type of the element having a chip resistor having a rectangular shape with a resistance value of 1k Ω, a vertical dimension of 0.4mm, and a horizontal dimension of 0.2mm is determined, and the chip resistors are manufactured by manufacturers a, B, and C as illustrated in fig. 2, the chip resistors are supplied by the manufacturer a in units of th lot, second lot, and … …, and a plurality of holding media, that is, a plurality of
The lot is attached with a code for identifying the manufacturer and the lot number. The
Even if the chip resistance of the D manufacturer is the same in specification, the D manufacturer is also used for other device types. That is, the chip resistance of manufacturer D is not interchangeable with the chip resistance of manufacturers a, B and C. For example, the chip resistors of the a manufacturer, the B manufacturer, and the C manufacturer have temperature-dependent characteristics of resistance values similar to each other within the allowable tolerance of the specification. In contrast, the chip resistance of the D manufacturer has a temperature-dependent characteristic of a specific resistance value even within an allowable tolerance. Therefore, the chip resistance of manufacturer D is considered to be significantly different from the chip resistances of manufacturer a, manufacturer B, and manufacturer C, and is used for other device types.
The feeder device 31 attached to the equipment tray 39 recognizes the code attached to the
Feeder device 31 may transmit the component type code and may transmit the unique information as described above, feeder device 31 may transmit the device code as described above, feeder device 31 may not acquire the unique information in this embodiment, instead, combination information indicating the correspondence relationship between the device code of feeder device 31 and the component type and unique information may be registered in advance, and
The holding medium also includes a tray for storing a plurality of large-sized devices and a dicing sheet for holding a plurality of die devices formed by dicing a semiconductor wafer, and the tray and the dicing sheet may be considered as a plurality of lots and a plurality of manufacturers, and the
3. Functional configuration of
The
Fig. 3 is a block diagram showing a functional configuration of the
The
As shown in fig. 3, the
The -specific
The
The second unique
Specifically, the
4.
Next, the operation and action of the
In step S1 of fig. 4, the board
The
In the next step S5, the
In step S6 at the time of this -th assembly work, the -specific
In these cases, the
In step S7, when the -specific information is of the manufacturers a, B, and C, the -specific information is suitable for the -th component, and here, the -th specific information is the manufacturer B, and when suitable, the
In the next step S10, the
In step S5, when the second assembly work is performed, the
Here, as described above, the subject matter that the th unique information is the B manufacturer is recorded in the work history, and it is assumed that the second unique information does not match the th unique information even if it is suitable for the second element in the case that the second unique information is the a manufacturer or the C manufacturer, the
In step S18, the mounting
In step S17, when the second unique information is the B manufacturer, the second unique information matches the unique information , and therefore, the
In the next step S10, the
In the th embodiment, the th element on the th surface of the substrate K and the second element on the second surface have a special correspondence relationship such that the elements are of the same type, whereas the
Generally, large electronic circuits are formed on the front side and the back side of the substrate K, or different electronic circuits are formed in association with each other, that is, the th element and the second element are associated with each other in the characteristics of the electronic circuits, and thus, the characteristics of the electronic circuits are made good by the unique information of the th element and the second element, and good quality of the substrate K can be ensured.
5. Component determination system 7A of the second embodiment
Next, a component determination system 7A according to a second embodiment will be mainly described with respect to the point different from the th embodiment, the component determination system 7A according to the second embodiment is configured to span between the th component mounter 11 and the second component mounter 12, fig. 5 is a block diagram showing a functional configuration of the component determination system 7A according to the second embodiment, and the
As shown in fig. 5, the
The element determination system 7A according to the second embodiment also functions when a specific portion of an electronic circuit formed on a substrate is configured by a combination of the th element and the second element, for example, consider a case where the th element is a quartz oscillator and the second element is a resistance for adjustment, a resistance value of the resistance for adjustment can be finely adjusted to an oscillation frequency output from the quartz oscillator, and in this case, an effect of reducing a variation in the oscillation frequency can be expected by managing a combination of the th unique information of the quartz oscillator and the second unique information of the resistance for adjustment, and besides, there are many circuit configuration examples in which characteristics of the electronic circuit can be made good by managing a combination of the th unique information and the second unique information.
In order to achieve an effect of improving the characteristics of the electronic circuit, the
The allowable combinations are found, for example, by a preliminary combination compatibility test in which sample elements extracted from the respective lots of the th element and the second element are combined to form a temporary electronic circuit, and then, the characteristics of the temporary electronic circuit are measured to determine whether the compatibility is good or not, and as a result, the combinations of lots in which the good compatibility is obtained are allowed to be stored in the combination storage unit 83, and in the example of fig. 5, the combination of the 11 th lot number L11 of the th element and the 22 nd lot number L22 of the second element, and the combination of the 12 th lot number L12 of the th element and the 23 rd lot number L23 of the second element are stored in the memory 84.
When the stored combination is used to determine the th component and the second component, the component determination system 7A executes an operation flow similar to that shown in fig. 4, but actually performs operations of the substrate
In step S7, the -specific
In step S17, the
In addition, for example, when the lot number of the second component is the 22 nd lot number L22, the combination of the 11 th lot number L11 and the 22 nd lot number L22 is stored, in the case of such a check , the
In contrast, the element determination system 7A stores in advance a combination of the st unique information and the second unique information that improves the characteristics of the electronic circuit, and the element determination system 7A limits the combination of the th unique information of the th element to be mounted and the second unique information of the second element to be mounted within the range of the stored combination.
6. Applications and variants of the embodiments
In addition, although the difference in manufacturer is unique information in the embodiment and the lot number is unique information in the second embodiment, the present invention is not limited to this, and for example, in the embodiment, the lot number and the medium identification number can be unique information to match the lot of the th element and the second element and the
Description of the reference numerals
The component mounter 11, the component mounter 12, the second component mounter 2, the substrate conveying device 3, the component supplying device 31, the feeder device 4, the component moving and mounting device 5, the
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