阅读说明：本技术 一种卡簧式压盖机 (Jump ring formula closing machine ) 是由 徐兆明 于 2019-11-27 设计创作，主要内容包括：本发明公开了一种卡簧式压盖机,主要包括：机箱、中转部件、压卡簧部件、放盖部件、转盘上料部件、激光检测部件和出料装列；其中,所述机箱表面设有限位孔,上述部件通过限位孔固定在机箱表面；所述放盖部件将物料压盖处理后通过中转部件传至转盘上料部件上,由激光检测部件检测后分为合格与不合格两类,将信息传递到另一中转部件上,并通过中转部件将合格的物料传至压卡簧部件进行紧丝处理后,由中转部件导出；将不合格物料传至出料装列。本发明通过采用多部件相互配合结构,并通过中转部件进行传递物料,增加了工作效率,采用激光检测部件,使合格度提高,提高产品出料质量；使本发明具有结构简单、工作效率高以及出料质量高的特点。(The invention discloses a clamp spring type capping machine, which mainly comprises: the device comprises a case, a transfer component, a clamp spring pressing component, a cover placing component, a turntable feeding component, a laser detection component and a discharging device; the surface of the case is provided with a limiting hole, and the components are fixed on the surface of the case through the limiting hole; the cover placing component is used for capping the materials and then transmitting the capped materials to the turntable feeding component through the transfer component, the materials are divided into qualified materials and unqualified materials after being detected by the laser detection component, information is transmitted to the other transfer component, the qualified materials are transmitted to the clamp spring pressing component through the transfer component and are led out by the transfer component after being subjected to wire tightening treatment; and transferring the unqualified materials to a discharging and loading device. The laser detection device has the advantages that the multi-component mutual matching structure is adopted, materials are transferred through the transfer component, the working efficiency is improved, the laser detection component is adopted, the qualification degree is improved, and the product discharging quality is improved; the invention has the characteristics of simple structure, high working efficiency and high discharging quality.)

1. The utility model provides a jump ring formula capper which characterized in that mainly includes: the device comprises a case, a transfer component, a clamp spring pressing component, a cover placing component, a turntable feeding component, a laser detection component and a discharging device; the surface of the case is provided with a limiting hole, and the components are fixed on the surface of the case through the limiting hole; the cover placing component is used for capping the materials and then transmitting the capped materials to the turntable feeding component through the transfer component, the materials are divided into qualified materials and unqualified materials after being detected by the laser detection component, information is transmitted to the other transfer component, the qualified materials are transmitted to the clamp spring pressing component through the transfer component and are led out by the transfer component after being subjected to wire tightening treatment; and transferring the unqualified materials to a discharging and loading device.

2. The jump ring capping machine of claim 1, wherein the jump ring pressing part is composed of a pressing wheel part and an operating part; the puck component includes: the device comprises a bottom frame, a servo motor, a pressing wheel, a feeding device and a guider; the chassis is fixed on the surface of the case, double pressure wheels are arranged on the chassis, the pressure wheels and the servo motor are mutually driven through a driving shaft, and a feeding device and a guider are respectively arranged at the front and the rear of each pressure wheel; the operating component comprises a claw A, a claw B, a claw C, a fixing part, an underframe, a longitudinal telescopic cylinder, a transverse telescopic cylinder, a rotary cylinder and a supporting block; a claw A is arranged on one side of the underframe, a fixing piece is arranged at the top of the front side of the underframe and sleeved on the sliding rail, and a claw B and a claw C are arranged on the fixing piece; the claw A is provided with a rotary cylinder and fixed on the underframe, the rotary cylinder is provided with a rotary piece, and the tail end of the rotary piece is provided with a gas claw; mounting one side is connected with the chassis through horizontal telescopic cylinder, cleft hand B top is equipped with vertical telescopic cylinder, and the bottom is equipped with the gas claw, cleft hand C top is equipped with vertical telescopic cylinder, and the bottom is equipped with the piece of receiving up.

3. The jump ring capping machine of claim 2, wherein the pinch rollers are concentric with the servo motor and are in a tangential relationship.

4. The jump ring capping machine of claim 1, wherein the capping component is composed of a turning component, a suction device, a positioning sleeve and a module; the suction device sucks the cover plate from the module and then performs gland through the positioning sleeve, and the other surface is turned over through the turnover part after the gland, so that the other surface is capped.

5. A circlip capping machine according to claim 4 wherein the capping member comprises: the device comprises an underframe, a fixing piece and a transverse telescopic cylinder; the top of the underframe is provided with a fixing piece, the fixing piece is sleeved on the underframe through a slide rail and is connected with the underframe through a transverse telescopic cylinder at one side of the fixing piece, the top end of the fixing piece is provided with a longitudinal telescopic cylinder, and the bottom of the longitudinal telescopic cylinder is provided with a suction head; the positioning sleeve consists of an underframe and a supporting plate, the supporting plate is fixed at the top end of the underframe, the top end of the supporting plate is provided with a limiting hole, and the bottom of the supporting plate is provided with a fixing groove; the module comprises an underframe, a guide rod and a longitudinal telescopic cylinder, wherein the guide rod is fixed on one side of the underframe, the bottom of the guide rod is provided with the longitudinal telescopic cylinder, the top of the longitudinal telescopic cylinder is provided with a support block, and the support block is sleeved on the guide rod; the turning part comprises: the device comprises a bottom frame, a sliding block, a longitudinal telescopic cylinder, a rotary cylinder and a pneumatic claw; the top of the bottom frame is provided with a longitudinal telescopic cylinder, the bottom of the longitudinal telescopic cylinder is fixedly provided with a sliding block, the rotary cylinder is fixedly arranged at the bottom of the sliding block, and the tail end of the rotary cylinder is provided with a gas claw.

6. The jump ring capper of claim 1 wherein said centering element comprises: a bottom frame and a fixing piece; the chassis is provided with a guide rail, and the side surface of the chassis is provided with a transverse telescopic cylinder; the fixing piece is connected with the bottom frame through a guide rail, the side face of the fixing piece is connected with the transverse telescopic cylinder, the top end of the fixing piece is provided with a longitudinal telescopic cylinder, and the bottom end of the longitudinal telescopic cylinder is fixed with a paw cylinder.

7. The jump ring capper of claim 1 wherein said discharge train comprises: the device comprises a tray, a channel plate, an NG box and a push cylinder; the tray is fixed on the surface of the case through the fixing columns, a channel plate is arranged on one side of the tray, a pushing cylinder is arranged below the channel plate, and the NG box is arranged below the channel plate.

8. The jump ring capper of claim 1 wherein said laser detection feature comprises a chassis, a laser detection sensor; the chassis is fixed on the surface of the case, and a laser detection sensor is arranged at the top end of the chassis.

Technical Field

The invention relates to the technical field of clamp spring capping machines, in particular to a clamp spring type capping machine.

Background

The bearing needs for bearing gland, installation tight silk in the post processing of making, prevents that the gland of bearing inner bearing from leading to the gland uneven because inside ball rolls to make the inside ball of bearing roll unbalanced, increase friction and the unbalance nature when rotating. At present, snap spring capping machines in the market generally use manpower to install and tighten wires and adopt multi-step operation to process. The operation is carried out manually, so that errors are easy to occur, the steps are complicated, the working efficiency is low, and the product quality is low.

Therefore, how to provide a circlip capping machine with simple structure, high working efficiency and high product quality is a problem that needs to be solved urgently by the technical personnel in the field.

Disclosure of Invention

In view of the above, the invention provides the clamp spring type capping machine which is simple in structure, high in working efficiency and high in product quality.

In order to achieve the above object, the present invention provides the following technical solutions, which mainly include: the device comprises a case, a transfer component, a clamp spring pressing component, a cover placing component, a turntable feeding component, a laser detection component and a discharging device; the surface of the case is provided with a limiting hole, and the components are fixed on the surface of the case through the limiting hole; the cover placing component is used for capping the materials and then transmitting the capped materials to the turntable feeding component through the transfer component, the materials are divided into qualified materials and unqualified materials after being detected by the laser detection component, information is transmitted to the other transfer component, the qualified materials are transmitted to the clamp spring pressing component through the transfer component and are led out by the transfer component after being subjected to wire tightening treatment; and transferring the unqualified materials to a discharging and loading device.

Preferably, in the above clamp spring type capping machine, the clamp spring pressing part is composed of a pressing wheel part and an operating part; the puck component includes: the device comprises a bottom frame, a servo motor, a pressing wheel, a feeding device and a guider; the chassis is fixed on the surface of the case, double pressure wheels are arranged on the chassis, the pressure wheels and the servo motor are mutually driven through a driving shaft, and a feeding device and a guider are respectively arranged at the front and the rear of each pressure wheel; the operating component comprises a claw A, a claw B, a claw C, a fixing part, an underframe, a longitudinal telescopic cylinder, a transverse telescopic cylinder, a rotary cylinder and a supporting block; a claw A is arranged on one side of the underframe, a fixing piece is arranged at the top of the front side of the underframe and sleeved on the sliding rail, and a claw B and a claw C are arranged on the fixing piece; the claw A is provided with a rotary cylinder and fixed on the underframe, the rotary cylinder is provided with a rotary piece, and the tail end of the rotary piece is provided with a gas claw; mounting one side is connected with the chassis through horizontal telescopic cylinder, cleft hand B top is equipped with vertical telescopic cylinder, and the bottom is equipped with the gas claw, cleft hand C top is equipped with vertical telescopic cylinder, and the bottom is equipped with the piece of receiving up. .

Preferably, in the above jump ring capping machine, the pinch rollers and the servo motor are coaxial, and the two pinch rollers are in a tangential relationship.

Preferably, in the above jump ring capping machine, the capping member is composed of a turning member, a suction device, a positioning sleeve and a module; the suction device sucks the cover plate from the module and then performs gland through the positioning sleeve, and the other surface is turned over through the turnover part after the gland, so that the other surface is capped.

Preferably, in the above snap-spring capping machine, the capping member includes: the device comprises an underframe, a fixing piece and a transverse telescopic cylinder; the top of the underframe is provided with a fixing piece, the fixing piece is sleeved on the underframe through a slide rail and is connected with the underframe through a transverse telescopic cylinder at one side of the fixing piece, the top end of the fixing piece is provided with a longitudinal telescopic cylinder, and the bottom of the longitudinal telescopic cylinder is provided with a suction head; the positioning sleeve consists of an underframe and a supporting plate, the supporting plate is fixed at the top end of the underframe, the top end of the supporting plate is provided with a limiting hole, and the bottom of the supporting plate is provided with a fixing groove; the module comprises an underframe, a guide rod and a longitudinal telescopic cylinder, wherein the guide rod is fixed on one side of the underframe, the bottom of the guide rod is provided with the longitudinal telescopic cylinder, the top of the longitudinal telescopic cylinder is provided with a support block, and the support block is sleeved on the guide rod; the turning part comprises: the device comprises a bottom frame, a sliding block, a longitudinal telescopic cylinder, a rotary cylinder and a pneumatic claw; the top of the bottom frame is provided with a longitudinal telescopic cylinder, the bottom of the longitudinal telescopic cylinder is fixedly provided with a sliding block, the rotary cylinder is fixedly arranged at the bottom of the sliding block, and the tail end of the rotary cylinder is provided with a gas claw.

Preferably, in the above snap-spring capping machine, the turning member includes: a bottom frame and a fixing piece; the chassis is provided with a guide rail, and the side surface of the chassis is provided with a transverse telescopic cylinder; the fixing piece is connected with the bottom frame through a guide rail, the side face of the fixing piece is connected with the transverse telescopic cylinder, the top end of the fixing piece is provided with a longitudinal telescopic cylinder, and the bottom end of the longitudinal telescopic cylinder is fixed with a paw cylinder.

Preferably, in the above snap spring capping machine, the discharging unit includes: the device comprises a tray, a channel plate, an NG box and a push cylinder; the tray is fixed on the surface of the case through the fixing columns, a channel plate is arranged on one side of the tray, a pushing cylinder is arranged below the channel plate, and the NG box is arranged below the channel plate.

Preferably, in the above clamp spring capping machine, the laser detection component includes a chassis and a laser detection sensor; the chassis is fixed on the surface of the case, and a laser detection sensor is arranged at the top end of the chassis.

According to the technical scheme, compared with the prior art, the clamp spring type capping machine is provided; the laser detection device has the advantages that the multi-component mutual matching structure is adopted, materials are transferred through the transfer component, the working efficiency is improved, the laser detection component is adopted, the qualification degree is improved, and the product discharging quality is improved; the invention has the characteristics of simple structure, high working efficiency and high discharging quality.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a pressure clamp spring component of the present invention.

Fig. 2 is a schematic structural diagram of an operating part of the invention.

FIG. 3 is a schematic structural diagram of a laser detection component according to the present invention.

FIG. 4 is a schematic diagram of the discharging and charging structure of the present invention.

Fig. 5 is a schematic view of the structure of the suction device of the present invention.

FIG. 6 is a schematic diagram of a module structure according to the present invention.

Fig. 7 is a schematic view of the structure of the positioning sleeve of the invention.

Fig. 8 is a schematic structural diagram of a transfer component of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Please refer to fig. 1-8, which illustrate a clamp spring capping machine according to the present invention.

The invention mainly comprises the following steps: the device comprises a case 1, a transfer component 9, a pressure clamp spring component 2, a cover placing component 11, a turntable loading component 3, a laser detection component 4 and a discharge row 5; the surface of the case 1 is provided with a limiting hole 82, and the components are fixed on the surface of the case 1 through the limiting hole 82; the cover placing part 11 is used for conveying materials to the turntable feeding part 3 through the transfer part 9 after the materials are subjected to gland processing, the materials are divided into qualified materials and unqualified materials after being detected by the laser detection part 4, information is transmitted to the other transfer part 9, the qualified materials are conveyed to the pressing clamp spring part 2 through the transfer part 9 to be subjected to wire tightening processing, and then the qualified materials are led out through the transfer part 9; and (5) transferring the unqualified materials to a discharging and loading line 5.

In order to further optimize the technical scheme, the pressing clamp spring part 2 is composed of a pressing wheel 21 part and an operating part 10; the puck 21 components include: the device comprises a bottom frame 27, a servo motor, a pressing wheel 21, a feeding device 22 and a guider 23; the chassis 27 is fixed on the surface of the case 1, the chassis 27 is provided with double pinch rollers 21, the pinch rollers 21 and the servo motor are mutually driven through a driving shaft, and a feeding device 22 and a guider 23 are respectively arranged at the front and the rear of the pinch rollers 21; the operating component 10 comprises a claw A31, a claw B32, a claw C33, a fixing piece 24, a bottom frame 27, a longitudinal telescopic cylinder 25, a transverse telescopic cylinder 26, a rotary cylinder 28 and a supporting block 29; a claw A31 is arranged on one side of the underframe 27, a fixing piece 24 is arranged on the top of the front side and sleeved on the sliding rail 62, and a claw B32 and a claw C33 are arranged on the fixing piece 24; the claw A31 is provided with a rotary cylinder 28 and fixed on the bottom frame 27, the rotary cylinder 28 is provided with a rotary part 281, and the tail end of the rotary part 281 is provided with a gas claw 282; the fixing piece 24 is connected with the underframe 27 through a transverse telescopic cylinder 26, a longitudinal telescopic cylinder 25 is arranged at the top of the claw B32, an air claw 282 is arranged at the bottom of the claw B, a longitudinal telescopic cylinder 25 is arranged at the top of the claw C33, and a tightening piece is arranged at the bottom of the claw C33.

In order to further optimize the technical scheme, the pinch rollers 21 and the servo motor are coaxial, and the two pinch rollers 21 are in a tangential relation.

In order to further optimize the technical scheme, the gland component 11 consists of a turning component, a suction device 6, a positioning sleeve 8 and a module 7; the suction device 6 sucks the cover plate from the module 7 and then presses the cover plate through the positioning sleeve 8, and the other surface of the cover plate is turned over through the turning part and pressed.

In order to further optimize the above technical solution, the capping member 11 includes: a chassis 27, a fixing member 24 and a transverse telescopic cylinder 26; the top of the underframe 27 is provided with a fixed part 24, the fixed part 24 is sleeved on the underframe 27 through a slide rail 62 and is connected with the underframe 27 through a transverse telescopic cylinder 26 at one side of the fixed part 21, the top end of the fixed part 24 is provided with a longitudinal telescopic cylinder 25, and the bottom of the longitudinal telescopic cylinder 25 is provided with a suction head 61; the positioning sleeve 8 is composed of a bottom frame 27 and a supporting plate 81, the supporting plate 81 is fixed at the top end of the bottom frame 27, a limiting hole 82 is formed in the top end of the supporting plate 81, and a fixing groove 83 is formed in the bottom of the supporting plate 81; the module 7 is composed of an underframe 27, a guide rod 71 and a longitudinal telescopic cylinder 25, wherein the guide rod 71 is fixed on one side of the underframe 27, the bottom of the guide rod is provided with the longitudinal telescopic cylinder 25, the top of the longitudinal telescopic cylinder 25 is provided with a support block 29, and the support block 29 is sleeved on the guide rod 71; the turning part comprises: a base frame 27, a slide block, a longitudinal telescopic cylinder 25, a rotary cylinder 28 and a gas claw 282; the top of the bottom frame 27 is provided with a longitudinal telescopic cylinder 25, the bottom of the longitudinal telescopic cylinder 25 is fixed with a slide block, the rotary cylinder 28 is fixed at the bottom of the slide block, and the tail end of the rotary cylinder 28 is provided with a pneumatic claw 282.

In order to further optimize the above solution, the transfer member 9 comprises: a chassis 27, a fixing member 24; the chassis 27 is provided with a guide rail, and the side surface of the chassis is provided with a transverse telescopic cylinder 26; the fixing piece 24 is connected with the bottom frame 27 through a guide rail, the side face of the fixing piece is connected with the transverse telescopic cylinder 26, the top end of the fixing piece 24 is provided with the longitudinal telescopic cylinder 25, and the bottom end of the longitudinal telescopic cylinder 25 is fixed with the paw cylinder.

In order to further optimize the above technical solution, the discharging column 5 comprises: a tray 51, a passage plate 52, an NG box 53, and a pusher cylinder 54; the tray 51 is fixed on the surface of the chassis 1 through fixing posts 55, a channel plate 52 is arranged on one side of the tray 51, a pushing cylinder 54 is arranged below the channel plate 52, and the NG box 53 is arranged below the channel plate 52.

In order to further optimize the above technical solution, the laser detection part comprises a base frame 27 and a laser detection sensor; the bottom frame 27 is fixed on the surface of the case 1, and the top end of the bottom frame 27 is provided with a laser detection sensor.

In order to further optimize the technical scheme, the bearing is placed on the positioning sleeve 8, the sucking device 6 sucks the cover plate from the module 7, the cover plate is pressed into the bearing through the limiting hole 82 on the positioning sleeve 8, then the overturning part turns over to repeat the capping action, the bearing is placed on the turntable feeding part 3 through the transferring part 9 after the capping is finished, the laser detection part detects the bearing and divides the bearing into two types of qualified and unqualified, the information is transmitted to the other transferring part 9, the qualified bearing is transmitted to the supporting block 29 through the transferring part 9, the unqualified bearing is transmitted to the discharging and arranging part, and the bearing is pushed into the NG box 53 through the pushing cylinder 54; the feeding device provides the tight wire for the pressing wheel 21, bends under the guidance of the guider 23, is grabbed by the claw A31 and conveyed to the claw B32, places the tight wire on the supporting block 29 through the claw B32, tightens the tight wire through the claw C33 and presses the tight wire into the bearing, turns the bearing over through the turning part, and repeatedly tightens the tight wire and presses the bearing.

In order to further optimize the technical scheme, the classification standard of the laser detection part is to detect whether the bearing is pressed, if the bearing is qualified, the bearing is unqualified if the bearing is not pressed; and detecting whether the bearing is pressed for multiple times, wherein if the bearing is not pressed for multiple times, the bearing is unqualified, and if the bearing is not pressed for multiple times, the bearing is qualified.

In order to further optimize the above technical solution, when the suction device 6 sucks the cover sheet from the module 7, the longitudinal telescopic cylinder 25 of the module 7 jacks up the cover sheet through the support block 29 so as to suck the cover sheet.

The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.