Assembling equipment

文档序号:1583897 发布日期:2020-02-04 浏览:8次 中文

阅读说明:本技术 一种装配设备 (Assembling equipment ) 是由 卢松 苏建良 刘宗阳 于 2019-12-02 设计创作,主要内容包括:本发明涉及机械制造领域,尤其涉及一种装配设备。本发明公开了一种装配设备,该设备具体包括:供料组件、分配组件和装配组件。其中,供料组件用于暂存钢球;分配组件上开设有至少两个与供料组件相连通的暂存通道,暂存通道能暂存预设数量的钢球,分配组件上还开设有一个汇总通道,汇总通道的一端与分配组件外部相连通,另一端可选择性地与其中一个暂存通道相连通;装配组件可放置待装配工件,待装配工件能承接从汇总通道排出的钢球,从而完成装配过程。本发明提供的一种装配设备,通过上述的分配组件,实现了仅一台装配设备向不同待装配工件输出不同数量的钢球的目的,提高了装配效率。(The invention relates to the field of machine manufacturing, in particular to assembling equipment. The invention discloses an assembling device, which specifically comprises: a feed assembly, a dispensing assembly and an assembly. The feeding assembly is used for temporarily storing the steel balls; the distribution assembly is provided with at least two temporary storage channels communicated with the feeding assembly, the temporary storage channels can temporarily store a preset number of steel balls, the distribution assembly is also provided with a gathering channel, one end of the gathering channel is communicated with the outside of the distribution assembly, and the other end of the gathering channel can be selectively communicated with one of the temporary storage channels; the assembly component can be used for placing a workpiece to be assembled, and the workpiece to be assembled can be used for receiving the steel balls discharged from the gathering channel, so that the assembly process is completed. According to the assembling equipment provided by the invention, through the distribution assembly, the purpose that only one assembling equipment outputs different numbers of steel balls to different workpieces to be assembled is realized, and the assembling efficiency is improved.)

1. An assembly apparatus, comprising:

a feed assembly (100) configured to temporarily store the steel balls (620);

the distribution assembly (200) is provided with at least two temporary storage channels (2111) communicated with the feeding assembly (100), the temporary storage channels (2111) can temporarily store a preset number of steel balls (620), the distribution assembly (200) is further provided with a collecting channel (2211), one end of the collecting channel (2211) is communicated with the outside of the distribution assembly (200), and the other end of the collecting channel (2211) can be selectively communicated with one of the temporary storage channels (2111);

a fitting assembly (300) configured to place a to-be-fitted workpiece capable of receiving the steel ball (620) discharged from the summarizing passage (2211).

2. The assembling apparatus according to claim 1, wherein said dispensing assembly (200) comprises:

the distribution module (210) is provided with a temporary storage channel (2111); and

the summarizing module (220) is provided with a summarizing channel (2211), and the summarizing module (220) is arranged below the distribution module (210).

3. The assembling apparatus according to claim 2, wherein said distribution module (210) comprises:

a housing (213); and

the sliding blocks (211) are arranged in the shell (213), each sliding block (211) is provided with a temporary storage channel (2111) along the thickness direction, the upper cover of the shell (213) is provided with first holes (2131) corresponding to the temporary storage channels (2111) one by one, the bottom plate of the shell (213) is provided with second holes (2134) corresponding to the temporary storage channels (2111) one by one, the projection of the first holes (2131) on the horizontal plane and the projection of the second holes (2134) corresponding to the first holes (2131) on the horizontal plane are distributed along the first direction, the second holes (2134) are communicated with the collecting channel (2211), and the sliding blocks (211) can reciprocate relative to the shell (213) along the first direction.

4. The assembling apparatus according to claim 3, wherein said distribution module (210) further comprises:

a slider driving member (212) configured to drive the slider (211) to reciprocate in the first direction with respect to the housing (213) so that the temporary storage passage (2111) can be selectively aligned with the first hole (2131) or the second hole (2134).

5. The assembling apparatus according to claim 3, wherein said temporary storage channel (2111) has the same diameter as said steel balls (620), and said slide (211) has a thickness equal to the sum of the heights of a preset number of said steel balls (620).

6. The assembling apparatus according to claim 3, wherein said dispensing assembly (200) further comprises:

the blowing mechanism is communicated with the temporary storage channel (2111) and is configured to blow the steel balls (620) in the temporary storage channel (2111) into the collecting channel (2211).

7. The assembling device according to claim 6, wherein a third hole (2132) for air intake is formed in the housing (213), the third hole (2132) and the second hole (2134) corresponding to the third hole (2132) are arranged in a collinear manner along the thickness direction of the slider (211), and each third hole (2132) is connected to the air blowing mechanism.

8. The assembly plant according to claim 1, characterized in that said feed assembly (100) comprises:

a feed tank (101) configured to temporarily store the steel balls (620);

a feed agitator (103) disposed within the feed tank (101); and

a feed agitator drive member (102) configured to drive the feed agitator (103) in a reciprocating motion along an extension direction of the feed agitator (103).

9. The fitting apparatus according to claim 1, wherein the fitting assembly (300) comprises:

an assembly nozzle module (330) in communication with the summing channel (2211);

a workpiece placement module (340) configured to place the workpiece to be assembled;

and the assembling lifting module (320) is configured to convey the assembling nozzle module (330) to a position matched with the workpiece to be assembled, so that the workpiece to be assembled receives the steel ball (620) discharged from the assembling nozzle module (330).

10. The assembly apparatus according to claim 9, wherein the assembly nozzle module (330) comprises:

the feeding nozzle (331) is provided with a workpiece mounting hole (3312), the feeding nozzle (331) is provided with a feeding channel (3311), one end of the feeding channel (3311) is communicated with the workpiece mounting hole (3312), and the other end of the feeding channel is communicated with the collecting channel (2211);

a nozzle gate (332) disposed in the workpiece mounting hole (3312); and

a nozzle gate driving part (333) configured to drive the nozzle gate (332) to reciprocate in an axial direction of the workpiece mounting hole (3312) to close or open the discharge port of the feed passage (3311).

Technical Field

The invention relates to the field of machine manufacturing, in particular to assembling equipment.

Background

The pressure valve is an important industrial product and is widely applied to industrial departments such as petroleum, chemical industry, metallurgy, light industry and the like and urban heat supply and heating components. The valve element is an important component of the pressure valve, and the production efficiency is increasingly emphasized.

The valve core comprises a body and steel balls, the steel balls are usually mounted on the body by adopting automatic assembly equipment, and the traditional automatic assembly equipment can only mount a fixed number of steel balls on the body. The quantity of the steel balls required to be installed on the valve cores of different models is different, when the model of the valve core required to be assembled changes, the steel balls of different quantities can be installed on bodies of different models only by replacing other automatic assembling equipment, more kinds of automatic assembling equipment are required in the assembling process, and the cost is high. When the valve cores of different models are assembled, the bodies of different models need to be installed on corresponding automatic assembling equipment, so that the assembling efficiency of the valve cores is low.

Therefore, there is a need for an apparatus that solves the above-mentioned problems.

Disclosure of Invention

The invention aims to provide assembling equipment which can be used for installing different numbers of steel balls on different types of workpieces to be assembled and improving the assembling efficiency of the workpieces to be assembled.

In order to achieve the purpose, the invention adopts the following technical scheme:

an assembly apparatus comprising: the feeding assembly is configured to temporarily store the steel balls; the distribution assembly is provided with at least two temporary storage channels communicated with the feeding assembly, the temporary storage channels can temporarily store a preset number of steel balls, the distribution assembly is also provided with a gathering channel, one end of the gathering channel is communicated with the outside of the distribution assembly, and the other end of the gathering channel can be selectively communicated with one of the temporary storage channels; and the assembling component is configured to place a workpiece to be assembled, and the workpiece to be assembled can receive the steel balls discharged from the gathering channel.

Optionally, the dispensing assembly comprises: the distribution module is provided with a temporary storage channel; and the summarizing module is provided with a summarizing channel and is arranged below the distribution module.

Optionally, the allocation module comprises: a housing; the sliding blocks are arranged in the shell, each sliding block is provided with the temporary storage channel along the thickness direction of the sliding block, the upper cover of the shell is provided with first holes in one-to-one correspondence with the temporary storage channels, the bottom plate of the shell is provided with second holes in one-to-one correspondence with the temporary storage channels, the projection of the first holes on the horizontal plane corresponds to the first holes, the projection of the second holes on the horizontal plane is distributed along the first direction, the second holes are communicated with the collecting channel, and the sliding blocks can move back and forth along the first direction.

Optionally, the allocation module further comprises: a slide driving member configured to drive the slide to reciprocate in the first direction relative to the housing so that the escrow passage may be selectively aligned with the first aperture or the second aperture.

Optionally, the diameter of the temporary storage channel is the same as the diameter of the steel balls, and the thickness of the sliding block is equal to the sum of the heights of the steel balls in a preset number.

Optionally, the dispensing assembly further comprises: and the blowing mechanism is communicated with the temporary storage channel and is configured to blow the steel balls in the temporary storage channel into the gathering channel.

Optionally, a third hole for air intake is formed in the housing, the third hole and the second hole corresponding to the third hole are arranged in a collinear manner along the thickness direction of the slider, and each third hole is connected with the air blowing mechanism.

Optionally, the feed assembly comprises: a feed box configured to temporarily store the steel balls; the feeding stirrer is arranged in the feeding box; and a feed agitator driving part configured to drive the feed agitator to reciprocate in an extending direction of the feed agitator.

Optionally, the fitting assembly comprises: the assembling nozzle module is communicated with the gathering channel; a workpiece placing module configured to place the workpiece to be assembled; and the assembling lifting module is configured to convey the assembling nozzle module to a position matched with the workpiece to be assembled, so that the workpiece to be assembled receives the steel balls discharged from the assembling nozzle module.

Optionally, the nozzle assembly module includes: the feeding nozzle is provided with a workpiece mounting hole, the feeding nozzle is provided with a feeding channel, one end of the feeding channel is communicated with the workpiece mounting hole, and the other end of the feeding channel is communicated with the collecting channel; the material nozzle gate is arranged in the workpiece mounting hole; and a nozzle gate driving part configured to drive the nozzle gate to reciprocate along an axial direction of the workpiece mounting hole to close or open the discharge port of the feed passage.

The invention has the beneficial effects that:

the invention provides an assembling device which comprises a feeding assembly, a distributing assembly and an assembling assembly, wherein the feeding assembly can temporarily store steel balls, the distributing assembly is provided with at least two temporary storage channels communicated with the feeding assembly, the temporary storage channels can temporarily store a preset number of steel balls, the distributing assembly is also provided with a gathering channel, one end of the gathering channel is communicated with the outside of the distributing assembly, the other end of the gathering channel can be selectively communicated with one of the temporary storage channels, the assembling assembly is used for placing a workpiece to be assembled, and the workpiece to be assembled receives the steel balls discharged from the gathering channel to obtain an assembled workpiece. Through the temporary storage channel communicated with the collection channel, steel balls with different preset quantities fall into the collection channel from the temporary storage channel, the steel balls with the preset quantities are output to the assembly, the purpose that only one assembly device outputs the steel balls with different quantities to different workpieces to be assembled is achieved, and the assembly efficiency of the workpieces to be assembled is improved.

Drawings

FIG. 1 is a schematic diagram of a pressure valve spool;

FIG. 2 is a schematic view of the structure of the assembling apparatus provided by the present invention;

FIG. 3 is a schematic structural view of a feed assembly provided by the present invention;

FIG. 4 is a cross-sectional view of a feed assembly provided by the present invention;

FIG. 5 is a schematic view of a dispensing assembly provided by the present invention (without the cover of the housing);

FIG. 6 is a top view of a dispensing assembly provided by the present invention;

FIG. 7 is a cross-sectional view taken along line A-A of FIG. 6;

FIG. 8 is a cross-sectional view taken along line B-B of FIG. 6;

FIG. 9 is a schematic structural view of a mounting assembly provided by the present invention;

fig. 10 is a cross-sectional view of an assembled nozzle module provided by the present invention.

The figures are labeled as follows:

620-steel ball; 600-pressure valve spool; 610-a body; 611-steel ball mounting holes;

100-a feed assembly; 101-a supply tank; 1011-first purge hole; 102-a feed agitator drive member; 103-a feed agitator; 1031-hoop; 104-a feed rack; 1041-third hole for cleaning; 110-material cleaning module; 111-a material clearing driving part; 112-material cleaning and plate drawing; 1121-second cleaning holes;

200-a dispensing assembly; 210-a distribution module; 211-a slider; 2111-a temporary storage channel; 2112 — gas flow channel; 212-a slider drive component; 213-a housing; 2131-a first hole; 2132-a third aperture; 2133-a chute; 213-a second well; 220-a summary module; 221-a summary channel block; 2211-summary channels; 2212-summarize branch channels; 300-assembling the components; 310-assembling a rack; 320-assembling a lifting module; 321-assembling a lifting driving part; 322-nozzle mounting plate; 323-lifting guide post; 330-assembling a material nozzle module; 331-material nozzle; 3311-a feed channel; 3312-workpiece mounting hole; 332-nozzle gate; 333-nozzle gate drive component; 340-a workpiece placement module;

400-a feed pipe; 500-feed pipe.

Detailed Description

In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.

In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used in an orientation or positional relationship based on that shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.

As shown in fig. 1, the workpiece in this embodiment is a pressure valve core 600, the pressure valve core 600 includes a body 610 and a steel ball 620, the body 610 is provided with a steel ball mounting hole 611, and the steel ball 620 is mounted in the steel ball mounting hole 611 by using an automatic assembly device. Conventional automatic assembling apparatuses can only mount a fixed number of steel balls 620 to the body 610. The quantity of the steel balls 620 that every type pressure valve case 600 need be installed is different, and the model of the pressure valve case 600 that needs the assembly changes, need to install the steel balls 620 of different quantity on the body 610 of different models, crosses and changes different automatic assembly equipment and just can realize, leads to needing more kind automatic assembly equipment in the assembling process, and is with high costs. In addition, when assembling different types of pressure valve cartridges 600, it is necessary to mount these different bodies 610 to corresponding automatic assembling apparatuses, resulting in a reduction in assembling efficiency of the pressure valve cartridges 600.

Therefore, as shown in fig. 2 and 5, the present embodiment provides a mounting apparatus, which can mount different numbers of steel balls 620 to different types of pressure valve spools 600 by using only one mounting apparatus. The assembly apparatus specifically includes a feed assembly 100, a dispensing assembly 200, and an assembly 300. The supply assembly 100 is used for storing the steel balls 620, two temporary storage channel groups communicated with the supply assembly 200 are arranged on the distribution assembly 200, each temporary storage channel group comprises three temporary storage channels 2111, the temporary storage channels 2111 can temporarily store the steel balls 620 with preset number, two gathering channels 2211 are further arranged on the distribution assembly 200, each gathering channel 2211 corresponds to one temporary storage channel group, one end of each gathering channel 2211 is communicated with the outside of the distribution assembly 200, and the other end of each gathering channel 2211 is selectively communicated with one temporary storage channel 2111. The mounting assembly 300 is capable of receiving a pressure valve cartridge 600 to be mounted, and the pressure valve cartridge 600 to be mounted is capable of receiving a steel ball 620 exiting the summing passage 2211. Through the temporary storage channel 2111 communicated with the collection channel 2211, the steel balls 620 with different preset quantities fall into the collection channel 2211 from the temporary storage channel 2111 and are then output to the assembly component 300, the function of outputting the steel balls 620 with different quantities to the assembly component 300 on the same equipment is realized, the effect that one equipment can install different quantities of the steel balls 620 on various products with different models is achieved, and the assembly efficiency of the pressure valve core 600 is improved.

Specifically, there is two sets of feed pipe groups that are provided with feed assembly 100 bottom, wherein a set of feed pipe group is corresponding with a set of passageway group of keeping in, another group's feed pipe group is corresponding with another group's passageway group of keeping in, every group feed pipe group contains three feeder tubes 400, every feeder tube 400 is linked together with a passageway 2111 of keeping in the passageway group that corresponds, every feeder tube 400 one end and feed tank 101 intercommunication, every feeder tube 400's the other end is linked together with corresponding passageway 2111 of keeping in. The assembly unit 300 has two stations for placing the bodies 610, the dispensing unit 200 and the assembly unit 300 are communicated with each other through two feed pipes 500, one end of one feed pipe 500 is communicated with one gathering channel 2211, and the other end of the feed pipe 500 is communicated with one body 610; one end of another feed tube 500 is in communication with another summing passage 2211 and the other end of another feed tube 500 is in communication with another summing passage 2211. In other embodiments, the number of the feeding pipe groups and the buffer passage groups is not limited to two groups, and may be three, four or more groups, as long as each group of feeding pipe groups, the corresponding buffer passage group and the corresponding feeding pipe 500 form a set of feeding passages. In addition, the number of the feeding pipes 400 in each group of feeding pipe groups is not limited to three, and may be four, five or more, as long as each feeding pipe 400 is ensured to correspond to one temporary storage passage 2111.

For convenience of understanding, the working principle of the assembling device is as follows: before the assembling equipment works, an operator stores the steel balls 620 in the feeding assembly 100, after the equipment starts to operate, the steel balls 620 are discharged from the feeding box 101 and enter the feeding pipe 400, the steel balls 620 enter the temporary storage channel 2111 from the feeding pipe 400, a preset number of the steel balls 620 are temporarily stored in the temporary storage channel 2111, the temporary storage channel 2111 is communicated with the collecting channel 2211, the steel balls 620 in the temporary storage channel 2111 selectively enter the collecting channel 2211, the steel balls 620 in the collecting channel 2211 enter the assembling system 300 through the feeding pipe 500, and the assembling system 300 loads the steel balls 620 into the pressure valve core 600 to be assembled.

For clarity of describing the specific structure of the feeding assembly 100, as shown in fig. 2 and 3, the feeding assembly 100 includes a feeding tank 101 and a feeding frame 104, the feeding tank 101 is mounted on the feeding frame 104, a feeding hole is formed on a bottom plate of the feeding tank 101, and a feeding pipe 400 is mounted in the feeding hole. Steel ball 620 in feed tank 101 can pass through feed pipe 400 and transmit to distribution assembly 200, and feed tank 101 can play better guard action to inside steel ball 620, avoids steel ball 620 to receive external pollution. The feeding assembly 100 further comprises a feeding agitator driving part 102 and a feeding agitator 103, wherein the feeding agitator driving part 102 is installed on the feeding frame 104, the feeding agitator 103 is rotatably installed on the feeding tank 101, one end of the feeding agitator 103 is installed in the feeding tank 101, the other end is connected with the output end of the feeding agitator driving part 102, and the feeding agitator driving part 102 can drive the feeding agitator 103 to reciprocate along the extending direction of the feeding agitator 103. Specifically, the feed agitator drive unit 102 in this embodiment is a linear drive cylinder, and the feed agitator 103 is fixedly connected to the output end of the linear drive cylinder. The linear driving cylinder drives the feeding stirrer 103 to reciprocate along the linear direction, the feeding stirrer 103 can stir the steel balls 620 in the feeding box 101 uniformly, the blockage of the steel balls 620 in the conveying process can be avoided, and the conveying smoothness of the steel balls 620 is improved.

In order to make the steel balls 620 enter the feeding pipe 400 more easily and increase the contact area between the feeding agitator 103 and the steel balls 620, the feeding agitator 103 comprises a rotating rod and two hoops 1031 convexly arranged on the periphery of the rotating rod, and the two hoops 1031 are distributed at intervals along the axial direction of the rotating rod. Specifically, the anchor ear 1031 is composed of two half hoops, each half hoop has a threaded hole on the circumferential surface, and the two half hoops are fixed and locked on the feeding agitator 103 by screws, so that the anchor ear 1031 is convenient to mount and dismount.

In addition, in order to conveniently empty the steel balls 620 in the feeding assembly 100 after the assembly equipment is finished, as shown in fig. 3 and 4, a material cleaning module 110 is arranged in the feeding assembly 100, and the material cleaning module 110 comprises a material cleaning driving part 111 and a material cleaning drawing plate 112. Wherein, the material cleaning drawing plate 112 is arranged between the upper surface of the frame 104 and the bottom plate of the feeding box 101, and the material cleaning drawing plate 112 is connected with the material cleaning driving part 111. The lower surface of the feeding box 101 is provided with a first material cleaning hole 1011, the feeding frame 104 is provided with a third material cleaning hole 1041 which is through, the first material cleaning hole 1011 and the third material cleaning hole 1041 are coaxial all the time, and the diameters of the first material cleaning hole 1011 and the third material cleaning hole 1041 are equal. The material-cleaning drawing plate 112 is provided with a second material-cleaning hole 1121 having the same diameter as the first material-cleaning hole 1011. When the material supply assembly 100 supplies materials to the distribution assembly 200, the material cleaning driving part 111 drives the material cleaning drawing plate 112 to move, so that the second material cleaning hole 1121 and the first material cleaning hole 1011 are completely dislocated, the first material cleaning hole 1011 is completely sealed by the material cleaning drawing plate 112, and the steel ball 620 cannot enter the third material cleaning hole 1041 through the first material cleaning hole 1011, so that the steel ball 620 is ensured to be only discharged out of the material supply box 101 from the material supply pipe 400; when the feeding box 101 needs to be emptied after the assembly equipment works, the material cleaning driving part 111 drives the material cleaning and drawing plate 112 to move, so that the second material cleaning hole 1121 is opposite to the first material cleaning hole 1011, the second material cleaning hole 1121 and the third material cleaning hole 1041 are communicated, most of the steel balls 620 can be discharged from the material cleaning holes 1011, and a small part of the steel balls 620 flow into the material distributing assembly 200 from the feeding pipe 400, so that the feeding box 101 is emptied. Specifically, the material cleaning driving part 111 can be a linear driving cylinder, the material cleaning drawing plate 112 is installed at the output end of the linear driving cylinder, and the linear driving cylinder drives the material cleaning drawing plate 112 to reciprocate horizontally. In other embodiments, the diameters of the first material cleaning hole 1011, the second material cleaning hole 1121, and the third material cleaning hole 1041 may be unequal, as long as it is ensured that the steel ball 620 can be smoothly discharged through the channel formed by the first material cleaning hole 1011, the second material cleaning hole 1121, and the third material cleaning hole 1041 without being blocked in the material cleaning process.

As shown in fig. 5, 6, 7, and 8, the assignment component 200 includes an assignment module 210 and an aggregation module 220. The dispensing module 210 dispenses a preset number of steel balls 620 entering from the feed tube 400 through the buffer passage 2111. The distribution module 210 is connected with the aggregation module 220 below. The summing module 220 includes a summing channel block 221, and the summing channel block 221 is configured to sum the different numbers of steel balls 620 flowing into the different temporary storage channels 2111 into one summing channel 2211 through a summing branch channel 2212 for output. The dispensing module 210 includes a housing 213 and three sliders 211 disposed in the housing 213, and the housing 213 includes an upper cover and a bottom plate disposed in parallel and opposite to each other to form a sliding slot 2133 for accommodating the sliders 211. The upper cover of the housing 213 is hidden in fig. 5 to facilitate the structure of the slider 211. For a group of feeding pipe groups, the upper cover of the housing 213 is provided with three first holes 2131, each first hole 2131 corresponds to one feeding pipe 400 in the group of feeding pipe groups one by one, each sliding block 211 is provided with temporary storage channels 2111 corresponding to the first holes 2131 one by one in the thickness direction, the bottom plate of the housing 213 is provided with three second holes 2134, each second hole 2134 corresponds to each temporary storage channel 2111 one by one, the projection of the first holes 2131 on the horizontal plane and the projection of the second holes 2134 corresponding to the first holes 2131 on the horizontal plane are distributed along the x direction (the first direction), the second holes 2134 are communicated with the collecting channel 2211, and the sliding block 211 can reciprocate along the x direction relative to the housing 213. Through the movement of the slider 211, the temporary storage channel 2111 can be selectively communicated with the first hole 2131 and the second hole 2134, so that the steel balls 620 in different temporary storage channels 2111 can selectively enter the summarizing channel 2211. In other embodiments, four, five, or six or even more sliders 211 may be provided, and the more the number of the sliders 211 is provided, the more the number of the preset number groups of the steel balls 620 that can be provided by the distribution assembly 200 is provided, the more the assembly requirements of the valve spools 600 of more types of pressure valves can be met, as long as the temporary storage channels 2111 on all the sliders 211 are ensured to be communicated with the corresponding summary channel 2211.

In addition, to achieve automated driving of the slider 211, the dispensing module 210 further includes a slider driving part 212, as shown in fig. 5, 6, and 7. The slider driving part 212 may drive the slider 211 to slide along the slide groove 2133. Specifically, the slider driving part 212 may be a linear driving cylinder, and the slider 211 is mounted at an output end of the linear driving cylinder. When no steel ball 620 is in the temporary storage channel 2111, the slide block driving component 212 drives the slide block 211 to make the temporary storage channel 2111 aligned with the first hole 2131, the steel ball 620 enters the temporary storage channel 2111, and the steel ball 620 in the feeding pipe 400 flows into the temporary storage channel 2111; when the temporary storage passage 2111 is filled with a predetermined number of steel balls, the slider driving part 212 drives the slider 211 to move so that the temporary storage passage 2111 is aligned with the second hole 2134, and the steel balls 620 are discharged from the temporary storage passage 2111 into the collecting passage 2211.

As shown in fig. 8, the thickness of the three sliders 211 is different, so that the length of the temporary storage passage 2111 of each slider 211 is different, and the diameter of the temporary storage passage 2111 is the same as that of the steel ball 620. The thickness of each slide block 211 is determined according to the sum of the heights of the preset number of steel balls 620, so that different temporary storage channels 2111 temporarily store different numbers of steel balls 620.

Fig. 8 also shows that the summary channel block 221 includes one summary channel 2211 and three summary branch channels 2212. The upper end of each collecting branch passage 2212 is respectively communicated with the corresponding second hole 2134, and the lower end is collected in one collecting passage 2211, so that the steel balls 620 flowing in from different temporary storage passages 2111 are collected in one collecting passage 2211 to be output, and different numbers of steel balls 620 can be output to the same assembly component 300. In other embodiments, the number of the summarizing branch channels 2112 may be other values, as long as it is ensured that the upper end of the summarizing branch channel 2212 has the corresponding second hole 2134, and the lower end is summarized in the same summarizing channel 2211.

For convenience of explaining the operation of the feed assembly 100 and the distribution assembly 200, the operation principle of the feed assembly 100 and the distribution assembly 200 is as follows: the steel balls 620 discharged from the feeding assembly 100 enter the six feeding pipes 400, the steel balls 620 enter each first hole 2131 through the feeding pipes 400, and then the steel balls 620 enter the corresponding temporary storage passage 2111 until the temporary storage passage 2111 is filled. Then, the slider driving component 212 corresponding to the required number of steel balls 620 drives the corresponding slider 211 to move along the x-axis direction, so that the temporary storage channel 2111 on the slider 211 is aligned with the corresponding second hole 2134, and the preset number of steel balls 620 fall into the summarizing channel 2211 in the summarizing module 220. In order to ensure that only a fixed number of steel balls 620 enter the summarizing passage 2211 each time, the driving devices 212 corresponding to the other two sliding blocks 211 do not work.

In addition, to achieve a faster flow of the steel balls 620 in the buffer channel 2111 into the summation channel 2211, the dispensing module 210 also comprises a blowing mechanism. Wherein, the blowing mechanism comprises an air pump and a blowing pipe. The gas-blowing pipe of the gas-blowing mechanism is mounted on the housing 213 of the dispensing module 210, and the gas-blowing mechanism can blow high-pressure gas into the temporary storage passage 2111. Specifically, as shown in fig. 5 and 7, for each group of the feeding pipe groups, three third holes 2132 are opened in the upper cover of the housing 213, each third hole 2132 is communicated with an air blowing pipe of an air blowing mechanism, and each third hole 2132 and a second hole 2134 corresponding to the third hole are arranged in a collinear manner along the thickness direction of the slider 211. When one end of the temporary storage channel 2111 on one sliding block 211 is communicated with the corresponding third hole 2132 and the other end of the temporary storage channel 2111 is communicated with the corresponding second hole 2134 of the temporary storage channel 2111, the blowing mechanism blows high-pressure gas into the temporary storage channel 2111, so that the steel balls 620 in the temporary storage channel 2111 are completely discharged into the collecting channel 2211.

In order to make the steel ball 620 enter the assembly 300 more quickly to complete the installation, each slide block 211 is provided with an air flow channel 2112. Air flow passage 2112 penetrates slider 211 from the thickness direction. The temporary storage channel 2111 and the air flow channel 2112 of each slider 211 are arranged in the x direction (first direction), and the distance between the projections of the air flow channel 2112 and the temporary storage channel 2111 on the horizontal plane is equal to the distance between the projections of the first hole 2131 and the second hole 2134 on the horizontal plane. When the temporary storage channel 2111 is aligned with the first hole 2131, the lower part of the air flow channel 2112 is aligned with the second hole 2134, the upper part of the air flow channel is aligned with the third hole 2132, the three form a channel, the air flow discharged by the air blowing mechanism blows the steel ball 620 into the gathering channel 2211 along the channel formed by the three, and the steel ball enters the assembly component 300 through the gathering channel 2211 to complete assembly; at this time, the temporary storage passage 2111 is opposite to the first hole 2131, the temporary storage passage 2111 can continue to collect the steel balls 620 from the feeding pipe 400, and when the temporary storage passage 2111 is filled with the steel balls 620, the next steel ball 620 output process can be performed, so that the assembly efficiency is improved.

Alternatively, to enhance the air flow effect, the air flow channels 2112 of the other two non-operating sliders 211 may communicate with the second hole 2134 and the third hole 2132, respectively, when one slider 211 is operating. At this point, high pressure air flows through air flow passage 2112 into summing passage 2211, enhancing the air flow in summing passage 2211, causing steel ball 620 to enter assembly 300 more quickly to complete the installation.

As shown in fig. 8, the summing module 220 includes a summing channel block 221, the summing channel block 221 includes three summing branch channels 2212, the upper ends of the three summing branch channels 2212 are respectively connected to three second holes 2134 corresponding to the three sliders 211, and the lower ends of the three summing branch channels 2212 are merged into the summing channel 2211. The steel balls 620 with the preset number enter the collecting branch passage 2212 from the corresponding second holes 2134 and then flow into the collecting passage 2211, so that the pressure valve core 600 with different numbers of steel balls 620 can be assembled on one device.

As shown in fig. 9, the mounting assembly 300 includes a mounting frame 310, a mounting lift module 320, a mounting nozzle module 330, and a workpiece placement module 340. Wherein, the fixed end of the assembly lifting module 320 is fixed on the assembly frame 310. The assembling lifting module 320 may drive the assembling nozzle module 330 mounted on the assembling lifting module 320 to move up and down linearly. The workpiece placing module 340 is used for storing the pressure valve core 600 to be assembled with the steel ball 620 and is located right below the nozzle assembling module 330, and the workpiece placing module 340 can also drive the pressure valve core 600 to rotate by taking the central axis of the pressure valve core 600 as an axis. In order to more clearly show the working principle of the main components of the assembly 300, the workpiece placing module 340 is hidden in fig. 9 except for the workpiece placing seat.

Specifically, the assembly lifting module 320 includes an assembly lifting driving member 321 and a nozzle mounting plate 322. Wherein the fitting cylinder 321 may be a linear driving cylinder. The body of the assembly cylinder 321 is fixed on the assembly frame 310, and the output end of the assembly cylinder 321 is fixedly connected with the nozzle mounting plate 322. The assembling cylinder 321 can drive the nozzle mounting plate 322 to reciprocate along the vertical direction. The nozzle-assembling module 330 is fixed to the nozzle-mounting plate 322. When the valve core 600 of the pressure valve to be assembled with the steel ball 620 is placed on the workpiece placing module 340, the linear driving cylinder drives the material nozzle mounting plate 322 to drive the material nozzle assembling module 330 to move downwards until the valve core 600 of the pressure valve enters the material nozzle assembling module 330 to install the steel ball 620. When the pressure valve spool 600 in the assembly nozzle module 330 is installed, the assembly cylinder 321 drives the assembly nozzle module 330 to move upwards, and the assembly nozzle module 330 is separated from the pressure valve spool 600, so that the pressure valve spool 600 is convenient to take out.

In order to prevent the assembly lifting module 320 from deviating from moving in the vertical direction, as shown in fig. 9, the assembly 300 further includes a lifting guide column 323, the lifting guide column 323 is fixedly connected to the frame 310, and the lower end of the lifting guide column 323 is connected to the nozzle mounting plate 322. The lifting guide post 323 is arranged in the vertical direction, and the material nozzle mounting plate 322 can slide relatively along the vertical direction relative to the lifting guide post 323, so that the stability of the lifting motion of the material nozzle mounting plate 322 is ensured.

Fig. 10 is a sectional view of an assembly nozzle module 330, and the assembly nozzle module 330 includes a nozzle 331, a nozzle gate 332, and a nozzle gate driving part 333. The nozzle gate 332 is installed in the nozzle 331, and the nozzle gate driving part 333 is connected to the nozzle gate 332.

Specifically, the center of the nozzle 331 is provided with a workpiece mounting hole 3312 for the valve core 600 of the pressure valve to enter, the sidewall is provided with a feeding channel 3311 for the steel ball 620 to enter, and the upper end of the feeding channel 3311 is communicated with the feeding pipe 500. The steel ball 620 to be installed flows in from the feeding pipe 500, and the high pressure gas blown by the blowing mechanism pushes the steel ball 620 into the feeding channel 3311 and finally into the pressure valve core 600. The nozzle gate 332 is installed in the workpiece installation hole 3312 and connected to a nozzle gate driving member 333. The nozzle gate driving part 333 may be a linear driving cylinder, and the nozzle gate 332 is connected to an output end of the linear driving cylinder. The nozzle gate driving part 333 may drive the nozzle gate 332 to reciprocate up and down. When the pressure valve spool 600 is not present in the workpiece mounting hole 3312, the nozzle gate 332 is located at the bottom dead center, and the discharge port of the feed passage 3311 is blocked by the sidewall of the nozzle gate 332, so that the steel ball 620 cannot be discharged. When the valve core 600 of the pressure valve to be assembled with the steel ball 620 is in place in the workpiece mounting hole 3312, the nozzle gate 332 moves upwards, the discharge hole of the feed channel 3311 is opened, and the steel ball 620 can smoothly enter the valve core 600 of the pressure valve to complete the assembly. When the valve core 600 of the pressure valve completes the assembly of the steel ball 620, the nozzle gate 332 moves downwards again to block the discharge hole of the feeding channel 3311, and the steel ball 620 is prevented from being discharged. The up-and-down movement of the nozzle gate 332 opens or blocks the discharge hole of the feed channel 3311, so as to control the transmission of the steel ball 620 between the feed pipe 3311 and the pressure valve core 600, thereby ensuring the controllability of the installation process.

For convenience of explaining the operation of the assembly 300, the assembly 300 operates according to the following principle: an operator fixes and places the pressure valve spool 600 to be assembled with the steel ball 620 on the workpiece placement module 340, and the assembly lifting driving component 321 drives the nozzle mounting plate 322 to drive the nozzle 331 to move downwards along the vertical direction until the pressure valve spool 600 enters the workpiece mounting hole 3312 on the nozzle 331. At this time, the nozzle gate driving part 333 drives the nozzle gate 332 to move upward, the discharge port of the feeding channel 3311 is opened, the high-pressure gas from the blowing mechanism blows the steel ball 620 into the feeding channel 3311 through the feeding pipe 500, then the high-pressure gas continuously blows the steel ball 620 into the steel ball mounting hole 21 on the pressure valve spool 600, the pressure valve spool 600 placing part 340 drives the pressure valve spool 600 to rotate, and the assembly of the steel balls 620 in all the steel ball mounting holes 211 on the pressure valve spool 600 is completed. After the pressure valve spool 600 is installed, the nozzle gate driving part 333 drives the nozzle gate 332 to move downward, and blocks the discharge port of the feed passage 3311. Then, the lifting driving component 321 is assembled to drive the nozzle mounting plate 322 to drive the nozzle 331 to move upwards in the vertical direction, and the pressure valve core 600 is separated from the workpiece mounting hole 3312, so that a primary assembly process is completed.

For convenience of understanding, the working principle of the assembling device provided by the embodiment is as follows:

the steel balls 620 are initially stored in the feed tank 101 and the feed agitator drive unit 102 drives the feed agitator 103 with the hoop 1031 mounted thereon to reciprocate linearly within the feed tank 101 to agitate the steel balls 620. The steel balls 620 at the bottom of the feed tank 101 are stirred by the feed stirrer 103 into the six feed pipes 400, respectively. The steel balls 620 in the six feeding pipes 400 respectively enter the corresponding temporary storage channels 2111 through the corresponding first holes 2131. Then the corresponding required number of the sliders 211 are driven by the corresponding slider driving components 212, so that the temporary storage channels 2111 are communicated with the corresponding collecting branch channels 2212, the steel ball 620 falls into the collecting branch channels 2212 from the temporary storage channels 2111 through the second hole 2134, and then the steel ball 620 enters the collecting branch channels 2212 and further enters the feeding pipe 500. When the steel ball 620 is completely discharged from the temporary storage channel 2111, the slide block 211 is reset, so that the temporary storage channel 2111 is communicated with the feeding pipe 400 again to enable the temporary storage channel 2111 to continuously collect the steel ball 620, at this time, high-pressure air entering from the third hole 2132 connected with the blowing pipe of the blowing mechanism enters the summarizing channel 2211 through the air flow channel 2112, the steel ball 620 is pushed into the feeding channel 3311 on the assembling nozzle 331 through the feeding pipe 500, and the air flow continuously pushes the steel ball 620 to enter the pressure valve core 600 through the discharging port of the feeding channel 3311, so that one assembling process is completed.

Before the steel ball 620 to be mounted leaves the distributing component 200, the mounting lifting driving component 321 drives the nozzle mounting plate 322 to move downwards along the axial direction of the lifting guide column 323 until the pressure valve core 600 of the steel ball 620 to be mounted placed on the workpiece placing module 340 enters the workpiece mounting hole 3312 of the nozzle 331, and at this time, the nozzle gate driving component 333 drives the nozzle gate 332 to move upwards to open the discharge hole of the feeding channel 3311, so that the preparation work before mounting is completed. After completion of one assembly process, the nozzle gate driving part 333 drives the nozzle gate 332 downward until blocking the lower outlet of the feed passage 3311. The assembly lifting driving part 321 drives the nozzle mounting plate 322 to move upwards along the axial direction of the lifting guide column 323, so that the assembled pressure valve core 600 can be conveniently taken out of the workpiece placing module 340 and a new pressure valve core 600 of the steel ball 620 to be assembled can be conveniently placed on the workpiece placing module 340.

When all the work of the equipment is completed and the residual steel balls 620 in the feeding assembly 100 need to be cleaned, the material cleaning driving part 111 of the material cleaning module 110 is opened, so that the second material cleaning hole 1121 on the material cleaning driving part 111 is opposite to the first material cleaning hole 1011 on the bottom surface of the feeding box 101, and the steel balls 620 in the feeding assembly 100 are discharged from the first material cleaning hole 1011.

It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

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