Polishing device for ceramic-like composite board and processing technology thereof
阅读说明：本技术 一种仿陶瓷复合板抛光装置及其加工工艺 (Polishing device for ceramic-like composite board and processing technology thereof ) 是由 罗巨国 于 2019-09-27 设计创作，主要内容包括：本发明涉及一种仿陶瓷复合板抛光装置及其加工工艺,包括底端储水箱体,所述底端储水箱体为顶端开口的长方体盒状结构,所述底端储水箱体的内侧水平设置有水平滤水板,所述底端储水箱体的内侧竖直位置处设置有竖直过滤板,所述底端储水箱体的顶端设置有机架,所述机架的内侧通过转轴转动连接有传递辊和驱动辊,所述传递辊共设置有若干个,若干个所述传递辊依次排列于机架的内侧,所述传递辊和驱动辊的一侧均通过转轴连接有驱动皮带轮,所述驱动皮带轮的外侧设置有传动皮带,本发明经过加热的仿陶瓷复合板通过入料口投入机架内,解决了生产仿陶瓷复合板时,由于仿陶瓷复合板还人工下料后进行切割,影响了生产仿陶瓷复合板的便捷性的问题。(The invention relates to a polishing device for ceramic-like composite plates and a processing technology thereof, and the polishing device comprises a bottom water storage tank body, wherein the bottom water storage tank body is of a cuboid box-shaped structure with an opening at the top end, a horizontal water filtering plate is horizontally arranged on the inner side of the bottom water storage tank body, a vertical filtering plate is arranged at the vertical position of the inner side of the bottom water storage tank body, a rack is arranged at the top end of the bottom water storage tank body, a plurality of transmission rollers and a driving roller are rotatably connected to the inner side of the rack through a rotating shaft, the transmission rollers are arranged on the inner side of the rack in sequence, one sides of the transmission rollers and the driving roller are connected with a driving belt pulley through a rotating shaft, and a driving belt is arranged on the outer side of the driving belt pulley. Because the imitation ceramic composite board is cut after manual blanking, the convenience of producing the imitation ceramic composite board is affected.)
1. The polishing device for the ceramic-like composite plates comprises a bottom water storage box body (1) and is characterized in that the bottom water storage box body (1) is of a cuboid box-shaped structure with an open top end, a horizontal water filtering plate (2) is horizontally arranged on the inner side of the bottom water storage box body (1), a vertical filtering plate (23) is arranged at the vertical position of the inner side of the bottom water storage box body (1), a rack (4) is arranged at the top end of the bottom water storage box body (1), a transfer roller (10) and a driving roller (24) are rotatably connected to the inner side of the rack (4) through a rotating shaft, the transfer roller (10) is provided with a plurality of transfer rollers (10) which are sequentially arranged on the inner side of the rack (4), a driving belt pulley (9) is connected to one side of each of the transfer roller (10) and the driving roller (24) through a rotating shaft, and a driving belt (8) is arranged on the outer side of the, one side of drive roller (24) is rotated through the pivot and is connected with driving motor (17), one side of frame (4) is provided with cutting platform (19), the inboard of cutting platform (19) is rotated through the pivot and is connected with cutting platform driving roller (15), cutting platform (19) are top and bottom open-ended and column structure, the inside of cutting platform (19) and the inside intercommunication of bottom water storage box (1).
2. The polishing device for ceramic-like composite plates according to claim 1, wherein: the top end of the vertical filter plate (23) is connected to the horizontal filter plate (2).
3. The polishing device for ceramic-like composite plates according to claim 1, wherein: the inboard of frame (4) is rotated through the pivot and is connected with burnishing roll (7), one side of burnishing roll (7) is provided with the polishing motor, burnishing roll (7) are located the top position department of drive roller (24), there is suction pump (18) one side of bottom water storage box (1) through the pipe connection, the exit end of suction pump (18) is connected with drinking-water pipe (5), the end of drinking-water pipe (5) is provided with sprinkler bead (6), sprinkler bead (6) are located the top position department of burnishing roll (7).
4. The polishing device for ceramic-like composite plates according to claim 1, wherein: the cutting platform is characterized in that a forward side screw rod (20) is rotatably connected to one side of the interior of the cutting platform (19) through a bearing, a reverse side screw rod (16) is rotatably connected to the other side of the interior of the cutting platform (19) through a bearing, the tail end of the forward side screw rod (20) is connected with the reverse side screw rod (16), and a hand wheel is connected to one side of the reverse side screw rod (16).
5. The polishing device for ceramic-like composite plates according to claim 1, wherein: the outside of forward side screw rod (20) and reverse side screw rod (16) all closes soon and is connected with screw slide (21), the top of screw slide (21) top cutting platform (19) passes through slide sliding connection.
6. The polishing device for ceramic-like composite plates according to claim 3, wherein: the utility model discloses a cutting machine, including screw rod slide (21), the top fixed mounting of screw rod slide (21) has electric telescopic handle (22), cutting wheel (14) are installed on the top of electric telescopic handle (22), one side of cutting wheel (14) is rotated through the pivot and is connected with cutting motor (13).
7. The polishing device for ceramic-like composite plates according to claim 1, wherein: one side of drinking-water pipe (5) is connected with water distribution pipeline (11), the end of water distribution pipeline (11) is provided with cutting wheel cooling shower nozzle (12), cutting wheel cooling shower nozzle (12) are located the top position department of cutting wheel (14), one side of frame (4) is provided with pan feeding mouth (3).
8. The processing technology of the ceramic-like composite board is characterized by comprising the following steps of:
s1: preparing base glaze, fancy glaze, blank and transparent glass frit, wherein the components in percentage by weight are as follows: 3 to 5 percent of ground coat, 0.5 to 1.8 percent of fancy glaze, 78 to 84 percent of blank and 13 to 18 percent of transparent glass frit;
s2: sending the blank to a press for molding, and drying to obtain a dry blank;
s3: applying a base coat on the dry blank to form a base coat layer;
s4: printing glaze on the ground glaze layer to obtain a glaze pattern layer;
s5: sintering for the first time;
s6: spreading transparent glass frits on the semi-finished product after the first firing;
s8: heating the surface glass frits to melt the glass frits, and cooling to obtain the glass ceramic composite plate;
s9: the ceramic composite plate is placed in the processing device of claim 1 for polishing, the surface glass layer is polished, and cutting is carried out.
Technical Field
The invention belongs to the technical field of ceramic-like composite plate processing, and particularly relates to a ceramic-like composite plate polishing device and a processing technology thereof.
Background
The ceramic-like composite board has the advantages of smoothness, attractiveness and consistent color of the ceramic tile, the product cannot crack or peel at high temperature and low temperature, the appearance is still perfect, the flexible strength of the ceramic-like composite board is greater than that of the ceramic tile, and the standard solidification density strength can be achieved. The appearance of the ceramic tile is smooth and beautiful as the ceramic tile, and the color and luster of the ceramic tile are consistent. The ceramic-like composite board adopts white jade sand, white cement, the imitative pottery of light to add the powder and do waterproof thermal-insulated decorative layer, and the sheet layer colour is white, and the surface is smooth, and when being used for the roof, can play the reflection sunshine effect, reinforcing waterproof thermal-insulated effect, and adopt dry maintenance method maintenance when producing, the flexible strength of multiplicable composite board, using water wisely.
But the mattress in the existing market still has certain defect in the in-process of using, for example, when producing imitative ceramic composite sheet, because imitative ceramic composite sheet still cuts after artifical unloading, has influenced the convenience of producing imitative ceramic composite sheet to and when producing imitative ceramic composite sheet, because imitative ceramic composite sheet is difficult to recycle the cooling water when polishing, has influenced the feature of environmental protection of producing imitative ceramic composite sheet.
Disclosure of Invention
The invention aims to provide a polishing device for a ceramic-like composite plate and a processing technology thereof, and aims to solve the problems that the ceramic-like composite plate is cut after manual blanking and the ceramic-like composite plate is difficult to recycle cooling water during polishing in the conventional process of producing the ceramic-like composite plate.
In order to achieve the purpose, the invention provides the following technical scheme: a polishing device for ceramic-like composite plates comprises a bottom water storage box body and is characterized in that the bottom water storage box body is of a cuboid box-shaped structure with an opening at the top end, a horizontal water filtering plate is horizontally arranged on the inner side of the bottom water storage box body, a vertical filtering plate is arranged at the vertical position of the inner side of the bottom water storage box body, a rack is arranged at the top end of the bottom water storage box body, a plurality of transmission rollers and a driving roller are rotatably connected to the inner side of the rack through rotating shafts, the transmission rollers are sequentially arranged on the inner side of the rack, one sides of the transmission rollers and the driving roller are respectively connected with a driving belt wheel through rotating shafts, a driving belt is arranged on the outer side of the driving belt wheel, one side of the driving roller is rotatably connected with a driving motor through rotating shafts, a cutting platform is arranged on one side of the rack, and a cutting platform driving roller is rotatably, the cutting platform is of a top end and bottom end opening and shape structure, and the interior of the cutting platform is communicated with the interior of the bottom water storage box body.
Preferably, the top end of the vertical filter plate is connected to a horizontal filter plate.
Preferably, the inboard of frame is rotated through the pivot and is connected with the burnishing roll, one side of burnishing roll is provided with the polishing motor, the burnishing roll is located the top position department of drive roller, there is the suction pump one side of bottom water storage box through the pipe connection, the exit end of suction pump is connected with the drinking-water pipe, the end of drinking-water pipe is provided with the sprinkler bead, the sprinkler bead is located the top position department of burnishing roll.
Preferably, one side of the inside of the cutting platform is rotatably connected with a forward side screw rod through a bearing, the other side of the inside of the cutting platform is rotatably connected with a reverse side screw rod through a bearing, the tail end of the forward side screw rod is connected with a reverse side screw rod, and one side of the reverse side screw rod is connected with a hand wheel.
Preferably, the outer sides of the forward side screw rod and the reverse side screw rod are connected with screw slide seats in a screwing mode, and the top ends of the cutting platforms at the top ends of the screw slide seats are connected with each other in a sliding mode through slide ways.
Preferably, the top fixed mounting of screw rod slide has electric telescopic handle, cutting wheel is installed on electric telescopic handle's top, one side of cutting wheel is connected with the cutting motor through the pivot rotation.
Preferably, one side of drinking-water pipe is connected with water distribution pipeline, water distribution pipeline's end is provided with cutting wheel cooling shower nozzle, cutting wheel cooling shower nozzle is located the top position department of cutting wheel, one side of frame is provided with the pan feeding mouth.
The processing technology of the ceramic-like composite board is characterized by comprising the following steps of:
s1: preparing base glaze, fancy glaze, blank and transparent glass frit, wherein the components in percentage by weight are as follows: 3 to 5 percent of ground coat, 0.5 to 1.8 percent of fancy glaze, 78 to 84 percent of blank and 13 to 18 percent of transparent glass frit;
s2: sending the blank to a press for molding, and drying to obtain a dry blank;
s3: applying a base coat on the dry blank to form a base coat layer;
s4: printing glaze on the ground glaze layer to obtain a glaze pattern layer;
s5: sintering for the first time;
s6: spreading transparent glass frits on the semi-finished product after the first firing;
s8: heating the surface glass frits to melt the glass frits, and cooling to obtain the glass ceramic composite plate;
s9: the ceramic composite plate is placed in the processing device of claim 1 for polishing, the surface glass layer is polished, and cutting is carried out.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention puts the heated ceramic-like composite board into the frame through the material inlet, the driving motor drives the driving belt pulley to rotate, the driving belt pulley drives the transmission roller to rotate, the transmission roller sends the ceramic-like composite board to the lower part of the polishing roller for surface polishing, simultaneously the water pump pumps the water in the water storage tank at the bottom end into the water spray head for spraying, the temperature of the polished ceramic-like composite board is reduced, the ceramic-like composite board is prevented from bursting, the polished ceramic-like composite board is sent to the cutting platform transmission roller by the driving roller for cutting, a user rotates the hand wheel according to the requirement, the reverse side screw rod and the forward side screw rod drive the two cutting wheels to be far away from or close to each other, the cutting width is adjusted, the polished ceramic-like composite board moves to the cutting platform transmission roller under the inertia effect for cutting, the cutting is carried out without manual blanking, and the problem, because the imitation ceramic composite board is cut after manual blanking, the convenience of producing the imitation ceramic composite board is affected.
(2) The invention is characterized in that a transmission roller sends a ceramic-like composite board to the lower part of a polishing roller for surface polishing, a water pump pumps water in a bottom water storage tank to a water spray head for spraying out, the polished ceramic-like composite board is cooled and prevented from bursting, the ceramic-like composite board is polished and then is conveyed to a cutting platform transmission roller by a driving roller for cutting, a user rotates a hand wheel according to needs, a reverse side screw and a forward side screw drive two cutting wheels to be far away from or close to each other, the cutting width is adjusted, water in a water pumping pipe is also sprayed out through a cutting wheel cooling nozzle, the cutting wheels and the ceramic-like composite board are cooled, the water for cooling the ceramic-like composite board flows into the bottom water storage tank through the inside of the cutting platform, the water in the bottom water storage tank can be pumped into the water pumping pipe through the water pumping pump for cooling the ceramic-, the problem of environmental protection in the production of the ceramic-like composite board is influenced because the ceramic-like composite board is difficult to recycle cooling water in polishing.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a cutting platform according to the present invention;
fig. 3 is a schematic structural view of the bottom water storage tank of the present invention.
In the figure: 1-a bottom water storage tank body, 2-a horizontal water filtering plate, 3-a material inlet, 4-a frame, 5-a water pumping pipe, 6-a water spray head, 7-a polishing roller, 8-a transmission belt, 9-a driving belt pulley, 10-a transmission roller, 11-a water distribution pipeline, 12-a cutting wheel cooling spray head, 13-a cutting motor, 14-a cutting wheel, 15-a cutting platform transmission roller, 16-a reverse side screw rod, 17-a driving motor, 18-a water pump, 19-a cutting platform, 20-a forward side screw rod, 21-a screw rod slide seat, 22-an electric telescopic rod, 23-a vertical filter plate and 24-a driving roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: a polishing device for ceramic-like composite plates comprises a bottom water storage tank body 1, and is characterized in that the bottom water storage tank body 1 is of a cuboid box-shaped structure with an open top end, a horizontal
The top end of the
The inboard of frame 4 is rotated through the pivot and is connected with burnishing roll 7, and one side of burnishing roll 7 is provided with the polishing motor, and burnishing roll 7 is located the top position department of
A forward side screw rod 20 is rotatably connected to one side of the interior of the cutting platform 19 through a bearing, a reverse side screw rod 16 is rotatably connected to the other side of the interior of the cutting platform 19 through a bearing, the reverse side screw rod 16 is connected to the tail end of the forward side screw rod 20, and a hand wheel is connected to one side of the reverse side screw rod 16.
The outer sides of the forward side screw 20 and the reverse side screw 16 are both screwed and connected with a screw slide seat 21, and the top end of the cutting platform 19 at the top end of the screw slide seat 21 is connected in a sliding way through a slide way.
An electric telescopic rod 22 is fixedly installed at the top end of the screw sliding seat 21, a
One side of the
The processing technology of the ceramic-like composite board is characterized by comprising the following steps of:
s1: preparing base glaze, fancy glaze, blank and transparent glass frit, wherein the components in percentage by weight are as follows: 3 to 5 percent of ground coat, 0.5 to 1.8 percent of fancy glaze, 78 to 84 percent of blank and 13 to 18 percent of transparent glass frit;
s2: sending the blank to a press for molding, and drying to obtain a dry blank;
s3: applying a base coat on the dry blank to form a base coat layer;
s4: printing glaze on the ground glaze layer to obtain a glaze pattern layer;
s5: sintering for the first time;
s6: spreading transparent glass frits on the semi-finished product after the first firing;
s8: heating the surface glass frits to melt the glass frits, and cooling to obtain the glass ceramic composite plate;
s9: the ceramic composite plate is placed in the processing device of claim 1 for polishing, the surface glass layer is polished, and cutting is carried out.
The working principle and the using process of the invention are as follows: when the invention is used, a heated ceramic-like composite board is put into a frame 4 through a material inlet 3, a driving
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
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