阅读说明：本技术 一种木门制造工艺 (Wooden door manufacturing process ) 是由 徐建 马胜利 蔡春 白瑾琦 李积林 张建春 王上 丁建利 于 2019-11-07 设计创作，主要内容包括：本发明涉及家具制备工艺技术领域,具体涉及一种木门制造工艺,包括如下工艺步骤：步骤S1：门框加工；步骤S2：门芯加工；步骤S3：装饰条加工：采用实木加工多条装饰条；步骤S4：烟熏处理；步骤S5：上底漆：将门框、门芯以及装饰条进行干燥,并在门框、门芯以及装饰条上分别上底漆；步骤S6：打磨；步骤S7：在步骤S6中的门框、门芯以及装饰条表面涂覆一层油膜,使木材表面的孔洞中被油膜填充,同时打油膜利于密封防虫的同时,还能够防止木门烟熏的味道挥发；步骤S8：木门装配；步骤S9：木门装配完成之后,在装配的木门表面喷上面漆,将木门表面装饰成所需的外观颜色。本发明利于防虫,安全性高,具有较好的实用价值及推广价值。(The invention relates to the technical field of furniture preparation processes, in particular to a wooden door manufacturing process, which comprises the following process steps: step S1: processing a door frame; step S2: processing the door core; step S3: processing the decorative strip: processing a plurality of decorative strips by using solid wood; step S4: smoking treatment; step S5: priming paint: drying the door frame, the door core and the decorative strip, and respectively priming the door frame, the door core and the decorative strip; step S6: polishing; step S7: coating a layer of oil film on the surfaces of the door frame, the door core and the decorative strip in the step S6, so that the holes on the surface of the wood are filled with the oil film, and meanwhile, the oil film is applied to facilitate sealing and insect prevention, and the volatilization of the smoke taste of the wood door can be prevented; step S8: assembling a wooden door; step S9: after the wooden door is assembled, spraying finish paint on the surface of the assembled wooden door, and decorating the surface of the wooden door into a required appearance color. The invention is beneficial to insect prevention, has high safety and better practical value and popularization value.)

1. A wooden door manufacturing process is characterized in that: the method comprises the following process steps:

step S1: processing a door frame: the mechanical processing method is adopted to process a door frame, and the door frame is fixedly connected into a frame-shaped structure only with a top edge and side edges by 3 wooden square columns;

step S2: processing the door core: the door core is formed by fixedly splicing wooden plates, the door core and the door frame are in clearance fit with each other, and the thickness of the door frame is equal to that of the door core;

step S3: processing the decorative strip: processing a plurality of decorative strips by using solid wood;

step S4: smoking treatment: placing the polished door frame, door core and decorative strip into a drying room, igniting the flue-cured tobacco leaves in the drying room, and smoking the door frame, the door core and the decorative strip by smoke gas formed by burning the flue-cured tobacco leaves, so that insect prevention is facilitated;

step S5: priming paint: drying the door frame, the door core and the decorative strip, and respectively priming the door frame, the door core and the decorative strip;

step S6: polishing: polishing the door frame, the door core and the decorative strip which are coated with the primer, polishing the surfaces of the door frame, the door core and the decorative strip to be smooth, and polishing the sharp corner position to be a round corner so as to avoid injury caused by scratching of a human body by the sharp corner;

step S7: coating a layer of oil film on the surfaces of the door frame, the door core and the decorative strip in the step S6, so that the holes on the surface of the wood are filled with the oil film, and meanwhile, the oil film is applied to facilitate sealing and insect prevention, and the volatilization of the smoke taste of the wood door can be prevented;

step S8: assembling a wooden door: assembling the door frame, the door core and the decorative strip to form a complete wooden door structure;

step S9: after the wooden door is assembled, spraying finish paint on the surface of the assembled wooden door, and decorating the surface of the wooden door into a required appearance color.

2. A process for manufacturing a wooden door as claimed in claim 1, wherein: firstly, wood used for processing the door frame, the door core and the decorative strip is subjected to drying treatment; and (3) selecting a wood board, putting the selected wood board into a drying kiln, steaming for 20 minutes, and then heating and drying for 15-20 days at the temperature of 45-60 ℃ so as to reduce the water content of the wood to below 15%.

3. A process for manufacturing a wooden door as claimed in claim 1, wherein: door frame, door core and ornamental strip are at the smoked in-process, and the below at door frame, door core and ornamental strip is placed to flue-cured tobacco leaf, and flue-cured tobacco leaf adopts the charcoal fire burning to carry out the water spray fog at the smoked in-process to the tobacco leaf and soak, avoid the tobacco leaf to produce the flame.

4. A process for manufacturing a wooden door as claimed in claim 1, wherein: the processing errors of the door frame, the door core and the decorative strip are not more than 0.2mm, and the thicknesses of the door frame and the door core are 5 cm-8 cm.

5. A process for manufacturing a wooden door as claimed in claim 1, wherein: and in the step S9, after the surface of the wooden door is sprayed with the finish paint, drying the finish paint in a natural air drying mode.

6. A process for manufacturing a wooden door as claimed in claim 1, wherein: the cross section structure of the decorative strip is semicircular, the width of the cross section of the decorative strip is 1 cm-1.5 cm, and the length of a single decorative strip is 5 cm-20 cm.

Technical Field

The invention relates to the technical field of furniture manufacturing processes, in particular to a wooden door manufacturing process.

Background

The wooden door is a door structure commonly used for thousands of years in China. As the wooden door has the characteristics of light weight, natural materials and the like, the wooden door is still favored by the majority of users at present with continuous development and progress of economy. The existing wood doors usually have some problems in the specific using process, most typically, the wood doors are easy to be damaged by worms, and the wood structure is damaged. This problem is not usually considered in the present manufacturing process of many wooden doors. For example, chinese patent application No. 201711348652.4 discloses a good-performance solid wood door manufacturing process, and the wood door manufacturing process mainly adopts hot pressing, cold pressing and other modes to compact and flatten the wood door. However, such wood doors still pose a threat of being damaged by insects.

Therefore, based on the above, the invention provides the wooden door manufacturing process, the wooden door is effectively protected by adopting technical means such as smoking in the wooden door manufacturing process, so that the wooden door can be prevented from being damaged by worms, and further the defects in the prior art are effectively solved.

Disclosure of Invention

The invention aims to provide the following advantages: aiming at the problems existing at present, the wooden door manufacturing process is provided, the wooden door is effectively protected by adopting technical means such as smoking in the wooden door manufacturing process, the wooden door can be prevented from being damaged by worms, and further the defects in the prior art are effectively overcome.

In order to achieve the purpose, the invention adopts the technical scheme that:

a wooden door manufacturing process comprises the following process steps:

step S1: processing a door frame: the mechanical processing method is adopted to process a door frame, and the door frame is fixedly connected into a frame-shaped structure only with a top edge and side edges by 3 wooden square columns;

step S2: processing the door core: the door core is formed by fixedly splicing wooden plates, the door core and the door frame are in clearance fit with each other, and the thickness of the door frame is equal to that of the door core;

step S3: processing the decorative strip: processing a plurality of decorative strips by using solid wood;

step S4: smoking treatment: placing the polished door frame, door core and decorative strip into a drying room, igniting the flue-cured tobacco leaves in the drying room, and smoking the door frame, the door core and the decorative strip by smoke gas formed by burning the flue-cured tobacco leaves, so that insect prevention is facilitated;

step S5: priming paint: drying the door frame, the door core and the decorative strip, and respectively priming the door frame, the door core and the decorative strip;

step S6: polishing: polishing the door frame, the door core and the decorative strip which are coated with the primer, polishing the surfaces of the door frame, the door core and the decorative strip to be smooth, and polishing the sharp corner position to be a round corner so as to avoid injury caused by scratching of a human body by the sharp corner;

step S7: coating a layer of oil film on the surfaces of the door frame, the door core and the decorative strip in the step S6, so that the holes on the surface of the wood are filled with the oil film, and meanwhile, the oil film is applied to facilitate sealing and insect prevention, and the volatilization of the smoke taste of the wood door can be prevented;

step S8: assembling a wooden door: assembling the door frame, the door core and the decorative strip to form a complete wooden door structure;

step S9: after the wooden door is assembled, spraying finish paint on the surface of the assembled wooden door, and decorating the surface of the wooden door into a required appearance color.

Preferably, the wood used for processing the door frame, the door core and the decorative strip is firstly subjected to drying treatment; and (3) selecting a wood board, putting the selected wood board into a drying kiln, steaming for 20 minutes, and then heating and drying for 15-20 days at the temperature of 45-60 ℃ so as to reduce the water content of the wood to below 15%.

Preferably, door frame, door core and ornamental strip are smoked the in-process, and flue-cured tobacco leaf is placed in the below of door frame, door core and ornamental strip, and flue-cured tobacco leaf adopts the charcoal fire burning to carry out the water spray fog at the smoked in-process to the tobacco leaf and soak, avoid the tobacco leaf to produce the flame.

Preferably, the processing errors of the door frame, the door core and the decorative strip are not more than 0.2mm, and the thicknesses of the door frame and the door core are 5 cm-8 cm.

Preferably, in the step S9, after spraying the finish paint on the surface of the wood door, the finish paint is dried in a natural air drying manner.

The cross section structure of the decorative strip is semicircular, the width of the cross section of the decorative strip is 1 cm-1.5 cm, and the length of a single decorative strip is 5 cm-20 cm.

Due to the adoption of the technical scheme, the invention has the beneficial effects that:

at first, this application adopts the mode of the smog smoked wooden door of flue-cured tobacco leaf production, can effectually make the timber surface form the smoked flavor of flue-cured tobacco, can also let the smoked flavor further enter into wooden inside through the mode of toasting simultaneously. The fumigation can effectively avoid the damage of worms to wood, and is beneficial to effectively protecting the safety of the wooden door and prolonging the service life of the wooden door.

Secondly, adopt priming paint, oil film and finish paint complex mode to handle the timber surface in this application, do benefit to and completely cut off this kind of smoked flavor and outside to after making the user install this kind of timber, the smoked flavor on timber surface is isolated by paint, therefore can not produce the smoked peculiar smell. Meanwhile, the mode of multiple composite painting is adopted, so that the moisture-proof safety of the wooden door is protected, and a certain insect-proof effect is achieved. When the mode is combined with flue-cured tobacco smoking, insects in the original wood are easily killed after smoking. After the paint coating treatment, external insects are difficult to invade the interior of the wood, and the effective protection of the wooden door structure has the technical effect of enhancing safety.

Thirdly, the wooden door preparation process in the application is relatively easy to realize, the operability is relatively strong, and the wooden door prepared by the process has good popularization value and practical value.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer and more complete, the technical solutions in the embodiments of the present invention will be described below, it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.