阅读说明：本技术 带有叶片节距指示的可变节距风扇组件 (Variable pitch fan assembly with blade pitch indication ) 是由 S·J·米勒 于 2019-06-19 设计创作，主要内容包括：本发明涉及带有叶片节距指示的可变节距风扇组件。该可变节距风扇组件包括：风扇,该风扇被配置为绕风扇旋转轴线旋转并且包括具有可变的节距的叶片；活塞,该活塞连接到所述风扇并且被配置为相对于所述风扇旋转轴线轴向移动,以改变所述叶片的所述节距；旋转曲柄臂,该旋转曲柄臂朝向所述活塞可缩性地偏置；运动传递器,该运动传递器被设置成与所述活塞和所述旋转曲柄臂连接,以相对于所述风扇旋转轴线在所述活塞和所述旋转曲柄臂之间轴向传递运动；以及传感器,该传感器被设置成检测所述旋转曲柄臂的角位置,所述角位置表征所述叶片的所述节距。(The invention relates to a variable pitch fan assembly with blade pitch indication. The variable pitch fan assembly includes: a fan configured to rotate about a fan rotation axis and including blades having a variable pitch; a piston connected to the fan and configured to move axially relative to the fan axis of rotation to change the pitch of the blades; a rotary crank arm yieldably biased toward the piston; a motion transmitter disposed in connection with the piston and the rotary crank arm to transmit motion axially between the piston and the rotary crank arm relative to the fan rotational axis; and a sensor arranged to detect an angular position of the rotary crank arm, the angular position being indicative of the pitch of the blades.)

1. A variable pitch fan assembly, comprising:

a fan configured to rotate about a fan rotation axis and including blades having a variable pitch;

a piston connected to the fan and configured to move axially relative to the fan axis of rotation to change the pitch of the blades;

a rotary crank arm yieldably biased toward the piston;

a motion transmitter disposed in connection with the piston and the rotary crank arm to transmit motion axially between the piston and the rotary crank arm relative to the fan rotational axis; and

a sensor arranged to detect an angular position of the rotary crank arm, the angular position being indicative of the pitch of the blades.

2. The variable pitch fan assembly of claim 1, comprising a bearing mounted to the motion transmitter, wherein the piston is connected to the motion transmitter via the bearing such that the piston is configured to rotate with the fan relative to the motion transmitter about the fan axis of rotation.

3. The variable pitch fan assembly of claim 2, comprising a spacer, wherein the bearing comprises an outer race and an inner race, and the spacer is supported on the outer race and spaces the piston from the inner race.

4. The variable pitch fan assembly of claim 3, wherein the spacer contacts the bearing and the piston and includes a ring surrounding the outer race and a lip extending radially from the ring relative to the fan axis of rotation and axially between the bearing and the piston relative to the fan axis of rotation so as to axially space the piston from the inner race relative to the fan axis of rotation.

5. The variable pitch fan assembly of claim 2, comprising a housing and a bushing disposed in a bore of the housing, wherein the motion transmitter is disposed in the bushing for axial and rotational movement relative to the fan axis of rotation.

6. The variable pitch fan assembly of claim 1, comprising a housing, wherein the fan is supported for rotation relative to the housing about the fan rotational axis, the housing comprising a chamber and a bore extending from the chamber, the rotary crank arm being disposed in the chamber and the motion transmitter being disposed in the bore for linear movement therein along the fan rotational axis.

7. The variable pitch fan assembly of claim 6, comprising a bushing disposed in the bore, and the motion transmitter is disposed in the bushing.

8. The variable pitch fan assembly of claim 1, wherein the motion transmitter and the rotary crank arm are disposed in slidable contact with each other.

9. The variable pitch fan assembly of claim 1, wherein the rotating crank arm includes a groove and the motion transmitter includes an end portion that is received in the groove.

10. The variable pitch fan assembly of claim 1, wherein the motion transmitter and the rotary crank arm cooperate to provide a spherical interface between the motion transmitter and the rotary crank arm.

11. The variable pitch fan assembly of claim 10, wherein the motion transmitter comprises a spherical end portion and the rotary crank arm comprises a spherical recess that receives the spherical end portion.

12. The variable pitch fan assembly of claim 11, wherein the spherical recess extends longitudinally along a peripheral edge of the rotary crank arm.

13. The variable pitch fan assembly of claim 11, wherein the rotary crank arm is configured to rotate about a crank axis of rotation, and the spherical recess lies in an imaginary plane that is perpendicular to the crank axis of rotation.

14. The variable pitch fan assembly of claim 1, wherein the motion transmitter is configured as a rod.

15. The variable pitch fan assembly of claim 1, wherein the motion transmitter is configured to linearly transmit motion between the piston and the rotary crank arm.

Technical Field

The present disclosure relates to variable pitch fan assemblies.

Background

Vehicles often use fans for cooling purposes. The fan may be used to cool various components of the vehicle, such as the engine and the cooler or other heat exchangers.

Disclosure of Invention

According to one aspect of the present disclosure, a variable pitch fan assembly comprises: a fan configured to rotate about a fan rotation axis and including blades having a variable pitch; a piston connected to the fan and configured to move axially relative to the fan axis of rotation to change the pitch of the blades; a rotary crank arm yieldably biased towards the piston; a motion transmitter disposed in connection with the piston and the rotary crank arm to transmit motion axially between the piston and the rotary crank arm relative to the fan rotational axis; and a sensor arranged to detect an angular position of the rotary crank arm, the angular position being indicative of the pitch of the blades.

The variable pitch fan assembly may be included in a vehicle. The sensor may generate a position signal indicative of the angular position and thus indicative of the blade pitch. A control system of the vehicle may determine the blade pitch based on the position signals and command the fan to the desired blade pitch to adjust the airflow to the desired level. The control system may do so by controlling the axial position of the piston relative to the axis of rotation of the fan.

The above and other features will become apparent from the following description and the accompanying drawings.

Drawings

The detailed description of the drawings refers to the accompanying drawings in which:

FIG. 1 is a front view of a vehicle with portions broken away to illustrate a variable pitch fan assembly;

FIG. 2 is a perspective view illustrating a variable pitch fan assembly;

FIG. 3 is a partially exploded perspective view taken along section line 3-3 (with portions remaining solid);

FIG. 4 is a front view in section of FIG. 3 with portions removed;

FIG. 5 is an enlarged view of a portion of FIG. 4; and

fig. 6 is an enlarged view of another portion of fig. 4.

Detailed Description

Referring to FIG. 1, a vehicle 10 includes a variable pitch fan assembly 12. Fan assembly 12 is configured to cool components of vehicle 10, such as an engine and various coolers or other heat exchangers. Vehicle 10 may be any of a wide variety of vehicles including, without limitation, agricultural, construction, or forestry vehicles. Illustratively, the vehicle 10 is a cotton harvester.

Referring to FIG. 2, fan assembly 12 includes a fan 14 with blades 16 (e.g., 9 blades). The blades 16 have a pitch that is variable to adjust the airflow to a desired level. The fan 14 with its blades 16 is configured to rotate about a fan axis of rotation 15 and may be driven in a conventional manner (such as, for example, hydraulically or pneumatically) to rotate about the axis 15.

The fan 14 includes a hub 18 and a wheel well 20, and a fan housing 21 of the fan 14 includes the hub 18 and the wheel well 20. The blades 16 are mounted to the hub 18, for example, in a conventional manner, for rotation with the hub 18 about the fan rotational axis 15. The wheel well 20 is secured in fixed relation to the hub 18. The wheel groove 20 is mounted to a housing 22 of the fan assembly 12 via a bearing 23 (e.g., a double tapered roller bearing) (the bearing 23 is disposed between the housing 22 and the wheel groove 20) for rotation relative to the housing 22 about the fan rotational axis 15. The bearing 23 is captured between a snap ring for the outer race and a snap ring that is threadably connected to the housing 22. As such, the fan 14 is supported for rotation relative to the housing 22 about the fan rotational axis 15.

Referring to fig. 3 and 4, fan assembly 12 includes a piston 24 coupled to blades 16 to vary the pitch of blades 16. The piston is configured to rotate with the fan 14 about a fan axis of rotation and is configured to move axially relative to the fan axis of rotation 15 to change the pitch of the blades 16.

Piston 24 moves in a first axial direction 26 and a second axial direction 28 relative to axis 15 to change the pitch of blades 16. The piston 24 may be fluidly (e.g., hydraulically) actuated in a first axial direction 26 relative to the axis 15. In other embodiments, piston 24 may be pneumatically or otherwise actuated in first axial direction 26. Piston 24 is yieldably biased in a second axial direction 28 opposite first axial direction 26 by a plurality of springs 29; springs 29 are disposed about axis 15 between piston 24 and fan housing 21 (e.g., wheel slots 20 of fan housing 21) and in corresponding spring-receiving slots of piston 24.

Movement of piston 24 in either direction 26, 28 causes corresponding rotation of blades 16 about their respective axes of rotation to change their pitch. A rack and pinion gear may be associated with each blade 16 to rotate the blade 16 (the rack and pinion gear is not shown). In this case, each rack may be mounted to piston 24 for axial movement with piston 24 relative to axis 15, and each lobe 16 may be overmolded or otherwise connected to a respective pinion that meshes with the respective rack. Axial movement of piston 24 and the rack mounted thereon causes the pinion and the blades 16 respectively mounted thereto to rotate, thereby changing the pitch of blades 16.

The fan assembly 12 includes a rotary crank arm 30, a motion transmitter 32, and a sensor 34 (fig. 3). The crank arm 30 is yieldably biased in the first axial direction 26 toward the piston 24 and is mounted to the housing 22 for rotation relative to the housing 22 about a crank rotation axis 36. A motion transmitter 32 is provided in connection with the piston 24 and the crank arm 30 to transmit motion axially between the piston 24 and the crank arm 30 relative to the fan rotational axis 15. The sensor 34 is disposed to detect an angular position of the crank arm 30 relative to the crank rotation axis 36. The angular position characterizes the pitch of the blade 16.

Referring to fig. 3-5, fan assembly 12 includes a bearing 38 mounted to motion transmitter 32 for piston 24. Piston 24 is connected to motion transmitter 32 via bearing 38 such that piston 24 is configured to rotate with fan 14 relative to motion transmitter 32 about fan axis of rotation 15.

Referring to fig. 4 and 5, fan assembly 12 includes a partition 40. With the biaser 60 urging the divider 40 in the second axial direction 28 to contact the piston 24, the divider 40 contacts the bearing 38 and the piston 24. The spacer 40 contacts the outer race 42 of the bearing 38 and axially spaces the piston 24 from the inner race 44 of the bearing 38 relative to the fan axis of rotation 15.

The divider 40 is supported on an outer race 42. A ring 46 of the divider 40 surrounds the outer race 42. The lip 48 of the spacer 40 extends radially from the ring 46 relative to the fan axis of rotation 15 and extends axially relative to the fan axis of rotation 15 between the bearing 38 and the piston 24 to axially space the piston 24 from the inner race 44 relative to the fan axis of rotation 15. The divider 40 is, for example, configured as a cap that is pressed against the outer race 42 to establish an interference fit between the divider 40 and the outer race 42, and is made of, for example, steel.

Referring to fig. 3, 4 and 6, the housing 22 includes a chamber 50 and a bore 52, the bore 52 extending axially from the chamber 50 relative to the fan rotational axis 15. The crank arm 30 is disposed in the cavity 50. The motion transmitter 32 is disposed in the bore 52 for linear movement in the bore 52 along the fan rotational axis 15 in the first axial direction 26 and the second axial direction 28. Two bushings 54 of fan assembly 12, made of, for example, bronze, are pressed into bore 52 so as to be disposed in spaced relation to each other in bore 52. The motion transmitter 32 is disposed in the bushing 54 so as to be supported by the bushing 54 in the bore 52 for axial and rotational movement relative to the fan rotational axis 15 and relative to the bushing 54 and the housing 22. Rotation of the motion transmitter 32 may be caused by rotation of the piston 24 mounted to the motion transmitter 32 via the bearing 38 and the partition 40. As such, the motion transmitter 32 is mounted for axial movement and rotational movement about the fan rotational axis 15.

The motion transmitter 32 is arranged to transmit motion linearly along the fan axis of rotation 15 between the piston 24 and the crank arm 30. The motion transmitter 32 may be configured, for example, as a rod or other suitable linear member for such linear movement.

Referring to FIG. 6, the crank arm 30 is disposed in the cavity 50 and is mounted to the housing 22 for rotation about the crank axis of rotation 36. The crank arm 30 is formed integrally with the axle 56 to form a one-piece construction, but in other embodiments the crank arm 30 and the axle 56 may be separate components. The shaft 56 is mounted for rotation about the crank axis of rotation 36 by two bearings 58 (e.g., needle bearings). Each bearing 58 is mounted in a corresponding aperture in the housing 22. The crank arm 30 extends radially from the shaft 56 relative to the crank rotation axis 36.

Biaser 60 yieldably biases crank arm 30 toward piston 24. The biaser 60 is configured as, for example, a torsion spring. In this case, one end of the biaser 60 presses against a post 62 mounted to the crank arm 30 (e.g., the post 62 is threaded or pressed into the crank arm 30), and an opposite end of the biaser 60 presses against a tab 64 of the housing 22 disposed in the cavity 50 (those of ordinary skill in the art will appreciate that the portion of the tab 64 that is not actually shown in fig. 4 but is indicated to be contacted by the biaser 60).

The motion transmitter 32 and the crank arm 30 are disposed in slidable contact with each other. The motion transmitter 32 and the crank arm 30 cooperate to provide a spherical interface 66 therebetween. The spherical interface 66 resists axial play of the crank arm 30 and the shaft 56 along the crank axis of rotation 36 and accommodates rotation of the motion transmitter 32 about the fan axis of rotation 15.

The crank arm 30 includes a recess 68 and the motion transmitter 32 includes an end portion 70 that is received in the recess 68. Illustratively, the end portion 70 is spherical, and the groove 68 is a spherical groove that receives the spherical end portion 70. The recess 68 extends longitudinally along the peripheral edge 72 of the crank arm 30 and lies in an imaginary plane 74 perpendicular to the crank rotation axis 36 (the plane 74 coincides with the cross-sectional plane of fig. 6 and is shown as a dashed box in fig. 6 for illustration). The groove 68 may be machined in the peripheral edge 72.

The spherical interface 66 may be wear resistant. The motion transmitter 32 may be made of, for example, stainless steel so as to have corrosion resistance. The crank arms 30 and axles 56 may be made of, for example, hardened steel (e.g., heat treated) so as to be wear resistant and not prematurely worn.

As such, the motion transmitter 32 and the crank arm 30 slide against each other as the motion transmitter 32 and the piston 24 move in the first and second axial directions 26, 28. In this manner, motion is converted between rotational motion of the crank arm 30 and linear motion of the motion transmitter 32 and the piston 24. As the motion transmitter 32 and piston 24 move axially along the fan axis of rotation 15, the blades 16 rotate in proportion to this axial linear movement of the motion transmitter 32 and piston 24.

The shaft 56 and the sensor 34 are connected to one another such that rotation of the crank arm 30 about the crank rotation axis 36 is detected by the sensor 34 via corresponding rotation of the shaft 56 about the crank rotation axis 36. In an embodiment, shaft 56 and sensor 34 may be keyed to one another such that rotation of shaft 56 causes a corresponding sleeve of sensor 34 to rotate. The key of the sleeve may be received by the keyway of the shaft 56. In other embodiments, the shaft 56 and sleeve may have a key and keyway, respectively. The shaft 56 and the sensor 34 may be connected to one another in other manners (e.g., a spline connection or an interference fit).

The sensor 34 detects an angular position of the crank arm 30 relative to the crank rotation axis 36, wherein the angular position is indicative of the pitch of the blades 16. Sensor 34 may be configured, for example, as a rotary potentiometer that outputs a position signal (e.g., analog) proportional to the pitch of blades 16. The position signal is proportional to the angular position of the crank arm 30 and thus the blade pitch. In this manner, the position signal is representative of angular position and blade pitch. The position signal may be used by an onboard control system on vehicle 10 to control blades 16 to a desired blade pitch to regulate airflow to a desired level. The control system (e.g., a controller thereof) may receive the position signal and determine the blade pitch based on the position signal. The control system may then control the blade pitch by virtue of the axial position of piston 24 relative to fan rotational axis 15.

While the above describes example embodiments of the present disclosure, these descriptions should not be viewed in a limiting sense. Rather, other variations and modifications may be made without departing from the scope and spirit of the disclosure as defined in the appended claims.