阅读说明：本技术 一种蔓越莓原花青素提取装置 (Cranberry procyanidins extraction element ) 是由 郑梦涛 尹程程 于 2021-07-31 设计创作，主要内容包括：本发明提供一种蔓越莓原花青素提取装置,涉及原花青素提取技术领域。该种蔓越莓原花青素提取装置,包括固定底座,所述固定底座顶部一侧固定连接有储液箱,所述储液箱顶部两侧均固定连接有第一支撑架,两个所述第一支撑架之间的顶部固定连接有破碎提取机构,所述破碎提取机构外壁一侧的顶部固定连接有注水管,所述注水管靠近破碎提取机构的一端安装有第一电磁阀；所述破碎提取机构的底端固定连接有三级过滤机构,所述固定底座顶部中心固定连接有两个第二支撑架。通过设计破碎提取机构、三级过滤机构、溶解搅拌机构以及杂质过滤机构和雾化干燥器,可以对蔓越莓原花青素进行机械化自动加工提取,工作效率得到了大大提高。(The invention provides a cranberry procyanidin extraction device, and relates to the technical field of procyanidin extraction. The cranberry procyanidin extraction device comprises a fixed base, wherein a liquid storage tank is fixedly connected to one side of the top of the fixed base, first support frames are fixedly connected to two sides of the top of the liquid storage tank, a crushing and extracting mechanism is fixedly connected to the top between the two first support frames, a water injection pipe is fixedly connected to the top of one side of the outer wall of the crushing and extracting mechanism, and a first electromagnetic valve is installed at one end, close to the crushing and extracting mechanism, of the water injection pipe; the bottom fixedly connected with tertiary filter mechanism of mechanism is drawed in the breakage, two second support frames of unable adjustment base top center fixedly connected with. Through design broken mechanism, tertiary filter mechanism, the stirring mechanism that dissolves and impurity filtering mechanism and the atomizing dryer of extracting, can carry out mechanized automatic processing to cranberry procyanidin and draw, work efficiency has obtained improving greatly.)

1. The utility model provides a cranberry procyanidine extraction element, includes unable adjustment base (1), its characterized in that: a liquid storage tank (2) is fixedly connected to one side of the top of the fixed base (1), first support frames (3) are fixedly connected to two sides of the top of the liquid storage tank (2), a crushing and extracting mechanism (4) is fixedly connected to the top between the two first support frames (3), a water injection pipe (5) is fixedly connected to the top of one side of the outer wall of the crushing and extracting mechanism (4), and a first electromagnetic valve (6) is installed at one end, close to the crushing and extracting mechanism (4), of the water injection pipe (5);

a three-stage filtering mechanism (7) is fixedly connected to the bottom end of the crushing and extracting mechanism (4), two second supporting frames (8) are fixedly connected to the center of the top of the fixed base (1), a dissolving and stirring mechanism (9) is fixedly connected to the top between the two second supporting frames (8), a first connecting pipe (10) is connected between the liquid storage tank (2) and the dissolving and stirring mechanism (9), and a first liquid pump (11) is installed at one end, close to the liquid storage tank (2), of the first connecting pipe (10);

the top of one side of the outer wall of the dissolving and stirring mechanism (9) is fixedly connected with an ethanol injection pipe (12), one end, close to the dissolving and stirring mechanism (9), of the ethanol injection pipe (12) is provided with a second electromagnetic valve (13), the bottom end of the dissolving and stirring mechanism (9) is fixedly connected with an impurity filtering mechanism (14), and the center of the top of the fixed base (1) is fixedly connected with a high-temperature concentration cabinet (15) corresponding to the impurity filtering mechanism (14);

one side fixedly connected with atomizing dryer (16) of liquid reserve tank (2) are kept away from at the top of unable adjustment base (1), be connected with second connecting pipe (17) between high temperature concentration cabinet (15) and atomizing dryer (16), second drawing liquid pump (18) are installed to the one end that second connecting pipe (17) are close to high temperature concentration cabinet (15).

2. The cranberry procyanidin extraction device of claim 1, wherein: the crushing mechanism (4) of drawing is including drawing bucket (401), two top fixedly connected with between first support frame (3) draws bucket (401), draw top fixedly connected with bung (402) of bucket (401), draw top fixedly connected with inlet pipe (403) of bucket (401) outer wall one side, broken motor (404) are installed at the top center of bung (402), the bottom fixedly connected with transmission shaft (405) of broken motor (404) output shaft, the outer wall fixedly connected with multiunit crushing blade (406) of transmission shaft (405), draw first unloading pipe (407) of the bottom fixedly connected with of bucket (401), the mid-mounting of first unloading pipe (407) has first unloading solenoid valve (408).

3. The cranberry procyanidin extraction device of claim 2, wherein: tertiary filtering mechanism (7) include filter residue rose box (701), the bottom fixedly connected with filter residue rose box (701) of mechanism (4) is drawed in the breakage, the top center fixedly connected with connector (702) of filter residue rose box (701), the bottom fixedly connected with kuppe (703) of filter residue rose box (701), one-level filter residue collection box (704), second grade filter box (705) and tertiary filter box (706) are installed respectively to the center of filter residue rose box (701).

4. The cranberry procyanidin extraction device of claim 3, wherein: the bottom ends of the first-stage filter residue collecting box (704), the second-stage filter box (705) and the third-stage filter box (706) are fixedly connected with filter screens.

5. The cranberry procyanidin extraction device of claim 3, wherein: the bottom end of the three-stage filtering mechanism (7) is communicated with the liquid storage tank (2).

6. The cranberry procyanidin extraction device of claim 1, wherein: the dissolving and stirring mechanism (9) comprises a stirring barrel (901), wherein the stirring barrel (901) is fixedly connected to the top between the two second supporting frames (8), a stirring motor (902) is installed at the center of the top of the stirring barrel (901), a stirring shaft (903) is fixedly connected to the bottom end of an output shaft of the stirring motor (902), two groups of stirring blades (904) are fixedly connected to the outer wall of the stirring shaft (903), a group of stirring scrapers (905) are fixedly connected to the bottom end of the stirring shaft (903), a second blanking pipe (906) is fixedly connected to the center of the bottom of the stirring barrel (901), and a second blanking electromagnetic valve (907) is installed in the middle of the second blanking pipe (906).

7. The cranberry procyanidin extraction device of claim 6, wherein: the bottom end of the stirring scraper (905) is attached to the inner surface of the bottom of the stirring barrel (901).

8. The cranberry procyanidin extraction device of claim 6, wherein: the impurity filtering mechanism (14) comprises an impurity filtering box (1401), and a drawing type filtering box (1402) is installed in the center of the impurity filtering box (1401).

Technical Field

The invention relates to the technical field of procyanidine extraction, in particular to a cranberry procyanidine extraction device.

Background

Procyanidins (PCs) are a general name of a large class of polyphenol compounds widely existing in plants, have extremely strong effects of resisting oxidation and eliminating free radicals, can effectively eliminate superoxide anion free radicals and hydroxyl free radicals, and also participate in metabolism of phosphoric acid and arachidonic acid and protein phosphorylation, so that lipid is protected from peroxidation damage; is a powerful metal chelating agent which can chelate metal ions and form inert compounds in vivo; the proanthocyanidin is widely distributed, exists in skins, shells, seeds, kernels, flowers and leaves of a plurality of plants, has the highest proanthocyanidin content and is rich in variety in grape seeds, and the cranberry also contains proanthocyanidin, also called proanthocyanidin or condensed tannin, has few components in other fruits and vegetables, so that bacteria can not attach to the growth of a human body, thereby reducing the probability of acquired infection of the human body, improving atherosclerosis, recovering elasticity, preventing the multiarterial blood flow of cardiovascular diseases, and remarkably improving the result.

Cranberry procyanidin has higher medicinal value, so many trade companies all begin to extract cranberry procyanidin, nevertheless because production technology is comparatively complicated, the current equipment structural design that draws is too simple, at the in-process that actually draws, can't improve holistic extraction efficiency, simultaneously because equipment is comparatively dispersed and single, still need a large amount of manual intervention in the course of working, a lot of flows all need the manual work to carry out, both wasted a large amount of manpower and materials, do not also do benefit to simultaneously and reduce production and processing cost.

Therefore, a novel cranberry procyanidin extraction device is developed.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a cranberry procyanidin extraction device, which solves the problems that the structural design of the existing extraction equipment is too simple, the overall extraction efficiency cannot be improved in the actual extraction process, meanwhile, because the equipment is dispersed and single, a large amount of manual intervention is needed in the processing process, manual processing is needed in many processes, a large amount of manpower and material resources are wasted, and the production and processing cost is not reduced.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: a cranberry procyanidin extraction device comprises a fixed base, wherein a liquid storage tank is fixedly connected to one side of the top of the fixed base, first support frames are fixedly connected to two sides of the top of the liquid storage tank, a crushing and extracting mechanism is fixedly connected to the top between the two first support frames, a water injection pipe is fixedly connected to the top of one side of the outer wall of the crushing and extracting mechanism, and a first electromagnetic valve is installed at one end, close to the crushing and extracting mechanism, of the water injection pipe;

the bottom end of the crushing and extracting mechanism is fixedly connected with a three-stage filtering mechanism, the center of the top of the fixed base is fixedly connected with two second supporting frames, the top between the two second supporting frames is fixedly connected with a dissolving and stirring mechanism, a first connecting pipe is connected between the liquid storage tank and the dissolving and stirring mechanism, and a first liquid pump is installed at one end, close to the liquid storage tank, of the first connecting pipe;

the top of one side of the outer wall of the dissolving and stirring mechanism is fixedly connected with an ethanol injection pipe, one end of the ethanol injection pipe, which is close to the dissolving and stirring mechanism, is provided with a second electromagnetic valve, the bottom end of the dissolving and stirring mechanism is fixedly connected with an impurity filtering mechanism, and the center of the top of the fixed base is fixedly connected with a high-temperature concentration cabinet corresponding to the impurity filtering mechanism;

one side fixedly connected with atomizing dryer of liquid reserve tank is kept away from at unable adjustment base's top, be connected with the second connecting pipe between high temperature concentration cabinet and the atomizing dryer, the second drawing liquid pump is installed to the one end that the second connecting pipe is close to high temperature concentration cabinet.

Preferably, the crushing mechanism of drawing draws the bucket, two top fixedly connected with between the first support frame draws the bucket, draw the top fixedly connected with bung of bucket, draw the top fixedly connected with inlet pipe of bucket outer wall one side, broken motor is installed at the top center of bung, the bottom fixedly connected with transmission shaft of broken motor output shaft, the broken blade of outer wall fixedly connected with multiunit of transmission shaft, draw the first unloading pipe of the bottom fixedly connected with of bucket, the mid-mounting of first unloading pipe has first unloading solenoid valve, and the crushing blade of the inside multiunit of crushing mechanism of drawing can carry out abundant breakage to the cranberry that gets into and draw the bucket to through with hydrothermal mixing, thereby can make the mixed thick liquid of cranberry.

Preferably, tertiary filter mechanism includes the filter residue rose box, the broken bottom fixedly connected with filter residue rose box that draws the mechanism, the top center fixedly connected with connector of filter residue rose box, the bottom fixedly connected with kuppe of filter residue rose box, first-order filter residue collection box, second grade filter box and tertiary filter box are installed respectively to the center of filter residue rose box.

Preferably, the equal fixedly connected with filter screen in bottom that box, second grade filter box and tertiary filter box were collected to the one-level filter residue, the filter screen mesh number of box, second grade filter box and tertiary filter box bottom is collected to the one-level filter residue increases in proper order to can carry out multi-stage filtration to the cranberry sediment, reduce the impurity in the extract.

Preferably, the bottom end of the third-stage filtering mechanism is communicated with the liquid storage tank, and the bottom end of the third-stage filtering mechanism is communicated with the liquid storage tank, so that the filtered extracting solution can enter the liquid storage tank.

Preferably, dissolve rabbling mechanism and include the agitator, two top fixedly connected with agitator between the second support frame, agitator motor is installed at agitator top center, the bottom fixedly connected with (mixing) shaft of agitator motor output shaft, two sets of stirring vane of outer wall fixedly connected with of (mixing) shaft, a set of stirring scraper blade of bottom fixedly connected with of (mixing) shaft, the center fixedly connected with second unloading pipe of agitator bottom, the mid-mounting of second unloading pipe has second unloading solenoid valve, and the inside (mixing) shaft of dissolving rabbling mechanism and two sets of stirring vane can evenly stir the mixed solution in the agitator to make ethanol can be abundant carry out the desorption to the extract.

Preferably, the bottom of stirring scraper blade and agitator bottom internal surface laminate each other, through making the bottom of stirring scraper blade and the interior surface of agitator bottom laminate each other to make the stirring scraper blade can scrape the precipitate of agitator bottom, prevent that the precipitate from piling up in the bottom of agitator.

Preferably, the impurity filtering mechanism comprises an impurity filtering box, a drawing type filtering box is installed at the center of the impurity filtering box, and the drawing type filtering box in the impurity filtering box can filter precipitates in the desorbed solution.

(III) advantageous effects

The invention provides a cranberry procyanidin extraction device. The method has the following beneficial effects:

1. this kind of cranberry procyanidin extraction element, through the extraction equipment of design integration, at the in-process that actually draws, need not artificial intervention, processing can be accomplished automatically to equipment, has both saved a large amount of manpower and materials, has also reduced the production and processing cost simultaneously.

2. This kind of cranberry procyanidin extraction element draws mechanism, tertiary filter mechanism, dissolving stirring mechanism and impurity filtering mechanism and atomizing dryer through the design breakage, can carry out mechanized automatic processing to cranberry procyanidin and draw, and work efficiency has obtained improving greatly.

Drawings

Fig. 1 is a front view structural diagram of a cranberry procyanidin extraction device of the present invention;

fig. 2 is a cross-sectional structural view of a crushing and extracting mechanism of a cranberry procyanidin extracting device of the present invention;

fig. 3 is a schematic structural view of a three-stage filtering mechanism of a cranberry procyanidin extraction device of the present invention;

fig. 4 is a schematic structural view of a tertiary filter cartridge of a cranberry procyanidin extraction device of the present invention;

fig. 5 is a cross-sectional structural view of a dissolving and stirring mechanism of a cranberry procyanidin extraction device of the present invention;

fig. 6 is a schematic structural diagram of an impurity filtering mechanism of a cranberry procyanidin extraction device of the present invention.

Wherein, 1, fixing the base; 2. a liquid storage tank; 3. a first support frame; 4. a crushing and extracting mechanism; 401. an extraction barrel; 402. a barrel cover; 403. a feed pipe; 404. a crushing motor; 405. a drive shaft; 406. crushing the blade; 407. a first blanking pipe; 408. a first blanking solenoid valve; 5. a water injection pipe; 6. a first solenoid valve; 7. a third stage filtering mechanism; 701. a filter residue filtering tank; 702. a connecting port; 703. a pod; 704. a first-stage filter residue collecting box; 705. a secondary filter cartridge; 706. a third stage filter box; 8. a second support frame; 9. a dissolving and stirring mechanism; 901. a stirring barrel; 902. a stirring motor; 903. a stirring shaft; 904. a stirring blade; 905. a stirring scraper; 906. a second blanking pipe; 907. a second blanking electromagnetic valve; 10. a first connecting pipe; 11. a first liquid pump; 12. an ethanol injection pipe; 13. a second solenoid valve; 14. an impurity filtering mechanism; 1401. an impurity filtering tank; 1402. a pull-out filter cartridge; 15. a high temperature concentration cabinet; 16. an atomizing dryer; 17. a second connecting pipe; 18. and a second liquid pump.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example (b):

as shown in fig. 1, an embodiment of the present invention provides a cranberry procyanidin extraction apparatus, which includes a fixing base 1, a liquid storage tank 2 is fixedly connected to one side of the top of the fixing base 1, first support frames 3 are fixedly connected to both sides of the top of the liquid storage tank 2, a crushing and extracting mechanism 4 is fixedly connected to the top between the two first support frames 3, as shown in fig. 2, the crushing and extracting mechanism 4 includes an extraction barrel 401, an extraction barrel 401 is fixedly connected to the top between the two first support frames 3, a barrel cover 402 is fixedly connected to the top of the extraction barrel 401, a feed pipe 403 is fixedly connected to the top of one side of the outer wall of the extraction barrel 401, a crushing motor 404 is installed at the center of the top of the barrel cover 402, a transmission shaft 405 is fixedly connected to the bottom end of an output shaft of the crushing motor 404, a plurality of crushing blades 406 are fixedly connected to the outer wall of the transmission shaft 405, a first discharge pipe 407 is fixedly connected to the bottom end of the extraction barrel 401, the first blanking solenoid valve 408 is installed in the middle of the first blanking pipe 407, and the plurality of groups of crushing blades 406 inside the crushing and extracting mechanism 4 can fully crush the cranberries entering the extracting barrel 401, and are mixed and stirred with hot water, so that mixed slurry of the cranberries can be prepared.

As shown in fig. 3-4, a water injection pipe 5 is fixedly connected to the top of one side of the outer wall of the crushing and extracting mechanism 4, and a first electromagnetic valve 6 is installed at one end of the water injection pipe 5 close to the crushing and extracting mechanism 4; the bottom end of the crushing and extracting mechanism 4 is fixedly connected with a third-level filtering mechanism 7, the third-level filtering mechanism 7 comprises a filter residue filtering box 701, the bottom end of the crushing and extracting mechanism 4 is fixedly connected with the filter residue filtering box 701, the top center of the filter residue filtering box 701 is fixedly connected with a connecting port 702, the bottom end of the filter residue filtering box 701 is fixedly connected with a flow guide cover 703, and the center of the filter residue filtering box 701 is respectively provided with a first-level filter residue collecting box 704, a second-level filtering box 705 and a third-level filtering box 706; the bottom ends of the first-stage filter residue collecting box 704, the second-stage filter box 705 and the third-stage filter box 706 are fixedly connected with filter screens, and the mesh number of the filter screens at the bottom ends of the first-stage filter residue collecting box 704, the second-stage filter box 705 and the third-stage filter box 706 is sequentially increased, so that multi-stage filtration can be performed on the cranberry residues, and impurities in the extracting solution are reduced.

The bottom of tertiary filtering mechanism 7 link up mutually with liquid reserve tank 2, link up mutually with liquid reserve tank 2 through the bottom that makes tertiary filtering mechanism 7 to the extract that makes after the filtration can get into liquid reserve tank 2.

As shown in fig. 5, two second support frames 8 are fixedly connected to the center of the top of the fixed base 1, a dissolving and stirring mechanism 9 is fixedly connected to the top between the two second support frames 8, the dissolving and stirring mechanism 9 includes a stirring barrel 901, the top between the two second support frames 8 is fixedly connected to the stirring barrel 901, a stirring motor 902 is installed at the center of the top of the stirring barrel 901, a stirring shaft 903 is fixedly connected to the bottom end of an output shaft of the stirring motor 902, two groups of stirring blades 904 are fixedly connected to the outer wall of the stirring shaft 903, a group of stirring scraper 905 is fixedly connected to the bottom end of the stirring shaft 903, a second discharging pipe 906 is fixedly connected to the center of the bottom of the stirring barrel 901, a second discharging electromagnetic valve 907 is installed in the middle of the second discharging pipe 906, and the stirring shaft 903 and the two groups of stirring blades 904 inside the dissolving and stirring mechanism 9 can uniformly stir the mixed solution in the stirring barrel 901, so that the ethanol can sufficiently desorb the extracting solution; the bottom end of the stirring scraper 905 is attached to the inner surface of the bottom of the stirring barrel 901, and the bottom end of the stirring scraper 905 is attached to the inner surface of the bottom of the stirring barrel 901, so that the stirring scraper 905 can scrape the sediment at the bottom of the stirring barrel 901, and the sediment is prevented from being accumulated at the bottom of the stirring barrel 901.

A first connecting pipe 10 is connected between the liquid storage tank 2 and the dissolving and stirring mechanism 9, and a first liquid pump 11 is installed at one end, close to the liquid storage tank 2, of the first connecting pipe 10;

the top of one side of the outer wall of the dissolving and stirring mechanism 9 is fixedly connected with an ethanol injection pipe 12, one end of the ethanol injection pipe 12 close to the dissolving and stirring mechanism 9 is provided with a second electromagnetic valve 13, the bottom end of the dissolving and stirring mechanism 9 is fixedly connected with an impurity filtering mechanism 14, as shown in fig. 6, the impurity filtering mechanism 14 comprises an impurity filtering box 1401, the center of the impurity filtering box 1401 is provided with a pull-type filtering box 1402, and the pull-type filtering box 1402 in the impurity filtering box 1401 can filter precipitates in the desorbed solution; the center of the top of the fixed base 1 is fixedly connected with a high-temperature concentration cabinet 15 corresponding to the impurity filtering mechanism 14;

one side fixedly connected with atomizing dryer 16 of liquid reserve tank 2 is kept away from at unable adjustment base 1's top, is connected with second connecting pipe 17 between high temperature concentration cabinet 15 and the atomizing dryer 16, and second drawing liquid pump 18 is installed to the one end that second connecting pipe 17 is close to high temperature concentration cabinet 15.

The working principle is as follows: pouring the cranberries into an extraction barrel 401 through a feeding pipe 403, then injecting a proper amount of hot water through a water injection pipe 5, then starting a crushing motor 404, enabling a plurality of groups of crushing blades 406 to fully crush the cranberries in the extraction barrel 401, and mixing and stirring the crushed cranberries with the hot water to prepare mixed slurry of the cranberries, enabling the extracted mixed slurry to flow into a three-stage filtering mechanism 7 through a first discharging pipe 407, enabling the first-stage filter residue collection box 704, a second-stage filter box 705 and a filter screen at the bottom end of the third-stage filter box 706 to perform multi-stage filtration on cranberry residues so as to reduce impurities in an extracting solution, enabling the filtered slurry to enter a liquid storage tank 2 through a flow guide cover 703, starting a first liquid pump 11, pumping the slurry in the liquid storage tank 2 into a stirring barrel 901 through the first liquid pump 11 and a first connecting pipe 10, injecting a proper amount of ethanol solution into the stirring barrel through an ethanol injection pipe 12, and starting a stirring motor 901, utilize (mixing) shaft 903 and two sets of stirring vane 904 to carry out even stirring to the mixed solution in agitator 901, thereby make ethanol can be abundant carry out the desorption to the extract, the mixed solution after the desorption gets into high temperature concentration cabinet 15 after impurity filtering mechanism 14's filtration, boil through high temperature, concentrate the processing to the extract, after concentrated completion, start second drawing pump 18, utilize second drawing pump 18 and second connecting pipe 17 with concentrate suction atomizing dryer 16, at last, through spray drying, prepare cranberry procyanidin powder.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.