阅读说明：本技术 一种采用板式家具批量生产工艺布局进行板件加工的方法 (Method for processing plate by adopting plate-type furniture mass production process layout ) 是由 袁浩 于 2019-09-29 设计创作，主要内容包括：本发明属于板式家具工厂布局技术领域；具体涉及一种采用板式家具批量生产工艺布局进行板件加工的方法,板式家具批量生产工艺布局包括开料区、中间库、封边钻孔区和包装区；开料区包括电子锯,电子锯的一侧依次设有码垛机Ⅰ和辊道Ⅰ；中间库内包括若干辊道Ⅱ,中间库与开料区间设有行车轨道区Ⅰ,行车轨道区Ⅰ中设有若干行车Ⅰ；封边钻孔区与行车轨道区Ⅰ相邻,封边钻孔区包括卸垛机、双边封边机Ⅰ、双边封边机Ⅱ、钻孔机和码垛机Ⅱ；包装区与中间库间设有行车轨道区Ⅱ,行车轨道区Ⅱ中设有若干行车Ⅱ。上述布局较为紧凑,使得板材运输距离较短,使用的物流设备少,整体占地面积相对减少,提高了板式家具批量生产效率。(The invention belongs to the technical field of plate furniture factory layout; the method comprises the steps of processing the plate by adopting a plate furniture batch production process layout, wherein the plate furniture batch production process layout comprises a cutting area, a middle warehouse, an edge sealing and drilling area and a packaging area; the cutting area comprises an electronic saw, and a stacker crane I and a roller bed I are sequentially arranged on one side of the electronic saw; the intermediate warehouse comprises a plurality of roller ways II, a traveling crane track area I is arranged between the intermediate warehouse and the cutting area, and a plurality of traveling cranes I are arranged in the traveling crane track area I; the edge sealing drilling area is adjacent to the travelling crane track area I and comprises an unstacker, a double-side edge sealing machine I, a double-side edge sealing machine II, a drilling machine and a stacker crane II; a traveling crane track area II is arranged between the packaging area and the intermediate warehouse, and a plurality of traveling cranes II are arranged in the traveling crane track area II. Above-mentioned overall arrangement is comparatively compact for panel transportation distance is shorter, and the logistics equipment who uses is few, and whole area reduces relatively, has improved plate fitment batch production efficiency.)

1. A method for processing plates by adopting a plate furniture mass production process layout is characterized in that the plate furniture mass production process layout comprises a cutting area (1), a middle warehouse (2), an edge sealing and drilling area (3) and a packaging area (4);

the cutting area (1) comprises an electronic saw (1-1), and one side of the electronic saw (1-1) is sequentially provided with a stacker crane I (1-2) and a roller bed I (1-3);

the intermediate warehouse (2) comprises a plurality of roller ways II (2-1), a travelling crane track area I (5) is arranged between the intermediate warehouse (2) and the cutting area (1), and a plurality of travelling cranes I (5-1) are arranged in the travelling crane track area I (5);

the edge sealing drilling area (3) is adjacent to the travelling track area I (5), the edge sealing drilling area (3) comprises an unstacker (3-1), a double-side edge sealing machine I (3-4), a double-side edge sealing machine II (3-7), a drilling machine (3-11) and a stacker crane II (3-2), a transverse chain I (3-3) is arranged between the unstacker (3-1) and an inlet of the double-side edge sealing machine I (3-4), a transverse chain II (3-5) and a roller table III (3-6) are sequentially arranged between an outlet of the double-side edge sealing machine I (3-4) and an inlet of the double-side edge sealing machine II (3-7), a roller table IV (3-8) is arranged at an outlet of the double-side edge sealing machine II (3-7), a transverse chain III (3-9) is arranged at one end, far away from the double-side edge sealing machine II (3-7), of, a roller way VII (3-14) is arranged at one end, far away from the roller way IV (3-8), of the traverse chain III (3-9), a stacker crane II (3-2) is arranged at one end, far away from the traverse chain III (3-9), of the roller way VII (3-14), a roller way V (3-10) is arranged in the middle of the traverse chain III (3-9), the roller way V (3-10) leads to an inlet of a drilling machine (3-11), a roller way VI (3-12) is arranged at an outlet of the drilling machine (3-11), a traverse chain IV (3-13) is arranged at one end, far away from the drilling machine (3-11), of the roller way VI (3-12), and the traverse chain IV (3-13) leads to the roller way VII (3-14);

a travelling crane track area II (6) is arranged between the packaging area (4) and the intermediate warehouse (2), and a plurality of travelling cranes II (6-1) are arranged in the travelling crane track area II (6);

the method comprises the following steps:

firstly, cutting: cutting a raw material large plate in an electronic saw (1-1), and stacking plates with the same size on a stacker crane I (1-2) at the outlet of the electronic saw (1-1) after cutting;

secondly, entering an intermediate library for the first time: after the stacking on the stacker crane I (1-2) is finished, plate stacks enter a travelling crane I (5-1) in a travelling crane track area I (5) through a roller way I (1-3), and after the travelling crane I (5-1) horizontally moves to be aligned with a certain roller way II (2-1) in an intermediate warehouse (2), the plate stacks are conveyed to enter the roller way II (2-1);

thirdly, edge sealing: plate stacks in the intermediate warehouse (2) are conveyed to a travelling crane I (5-1) in a travelling crane track area I (5) through a roller way II (2-1); the travelling crane I (5-1) moves to an inlet of an unstacker (3-1) of the edge sealing drilling area (3) to convey the plate stacks into the unstacker (3-1); taking the plates out of the stack one by the unstacker (3-1), and placing the plates on the transverse moving chain I (3-3) at the inlet of the bilateral edge sealing machine I (3-4) without overlapping; the plate pieces are sent to a bilateral edge sealing machine I (3-4) one by one through the transverse moving chain I (3-3) to finish edge sealing of two of the four side edges of the plate pieces; then the plate enters a double-side edge sealing machine II (3-7) through the conveying of a transverse moving chain II (3-5) and a roller way III (3-6) to finish the edge sealing of the two left side edges in the four side edges of the plate; the plate enters a transverse moving chain III (3-9) from a bilateral edge bonding machine II (3-7) through a roller way IV (3-8);

fourthly, drilling: plates in the transverse moving chain III (3-9) are conveyed to the inlet of a drilling machine (3-11) by the transverse moving chain III (3-9) and then conveyed into the drilling machine (3-11) through a roller table V (3-10); after drilling is finished, the plate is conveyed to a traverse chain IV (3-13) by a roller table VI (3-12) at the outlet of a drilling machine (3-11), and then conveyed to a roller table VII (3-14) at the tail end of the traverse chain IV (3-13) by the traverse chain IV (3-13); plates without drilling holes can be directly conveyed to the roller table VII (3-14) at the tail end of the traverse chain III (3-9) by the traverse chain III (3-9); after the plates on the roller way VII (3-14) are conveyed to the tail end along the roller way VII (3-14), stacking is carried out on a stacker crane II (3-2);

and fifthly, entering the intermediate library for the second time: stacking plates on the stacker crane II (3-2), and conveying the plates into the intermediate warehouse (2) again through a travelling crane I (5-1) in the travelling crane track area I (5);

sixthly, packaging: the plate stacks in the intermediate warehouse (2) are conveyed to a travelling crane II (6-1) in a travelling crane track area II (6) through a roller way II (2-1) and conveyed to a packaging area (4) for packaging.

2. The method for processing the plate by adopting the plate furniture mass production process layout as claimed in claim 1, wherein the method comprises the following steps: the electronic saw (1-1) comprises a raw material plate rack (1-11), a pressing plate assembly (1-12) for positioning the raw material plate is arranged at the front end of the raw material plate rack (1-11), and the pressing plate assembly (1-12) comprises a pressing beam (1-121) and a telescopic mechanism I (1-122) for controlling the movement of the pressing beam (1-121); the rear end of the raw material plate rack (1-11) is provided with a push plate mechanism (1-13) which can move linearly towards the direction of the press plate component (1-12) on the raw material plate rack (1-11), and the push plate mechanism (1-13) comprises a limiting component (1-131) for righting the raw material plate and a telescopic mechanism II (1-132) for fastening the raw material plate; the raw material plate rack (1-11) positioned on one side of the pressure plate assembly (1-12) is provided with a sawing assembly (1-14), and the sawing assembly (1-14) is positioned on the outer side of one side of the pressure beam (1-121) far away from the push plate mechanism (1-13).

3. The method for processing the plate by adopting the plate furniture mass production process layout as claimed in claim 1, wherein the method comprises the following steps: and (3) stacking the plate members in the intermediate warehouse (2), and temporarily moving the plate members which have the obstacles by the idle travelling crane I (5-1) in the travelling crane track area I (5) or the idle travelling crane II (6-1) in the travelling crane track area II (6) if the edge sealing is needed or the packaged plate members are blocked by other plate members in the intermediate warehouse (2).

Technical Field

The invention belongs to the technical field of plate furniture factory layout; in particular to a method for processing plate by adopting the mass production process layout of the plate-type furniture.

Background

The existing plate-type furniture has the difficulties that the working procedures are complicated to link up, the plate conveying distance is long, the land occupation area is large, the plates are temporarily stored in the working procedures disorderly, and the logistics equipment is used more in the batch production process.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides a method for processing plates by adopting a plate furniture batch production process layout, so that the aims of saving land occupation area, shortening plate conveying distance, standardizing temporary storage of the plates in the working procedures, reducing logistics equipment and further improving production efficiency are fulfilled.

The invention is realized by the following technical scheme: a method for processing plates by adopting a plate furniture mass production process layout comprises a cutting area, a middle warehouse, an edge sealing and drilling area and a packaging area;

the cutting area comprises an electronic saw, and a stacker crane I and a roller bed I are sequentially arranged on one side of the electronic saw;

the intermediate warehouse comprises a plurality of roller ways II, a traveling crane track area I is arranged between the intermediate warehouse and the cutting area, and a plurality of traveling cranes I are arranged in the traveling crane track area I;

the edge sealing drilling area is adjacent to the travelling crane track area I, the edge sealing drilling area comprises an unstacker, a double-side edge sealing machine I, a double-side edge sealing machine II, a drilling machine and a stacker II, a traverse chain I is arranged between the unstacker and an inlet of the double-side edge sealing machine I, a traverse chain II and a roller way III are sequentially arranged between an outlet of the double-side edge sealing machine I and an inlet of the double-side edge sealing machine II, a roller way IV is arranged at an outlet of the double-side edge sealing machine II, a traverse chain III is arranged at one end of the roller way IV far away from the double-side edge sealing machine II, a roller way VII is arranged at one end of the traverse chain III far away from the traverse chain III, a roller way V is arranged in the middle of the traverse chain III, the roller way V leads to the inlet of the drilling machine, a roller way VI is arranged at an outlet of the roller way;

a travelling crane track area II is arranged between the packaging area and the intermediate warehouse, and a plurality of travelling cranes II are arranged in the travelling crane track area II;

the method for processing the plate comprises the following steps:

firstly, cutting: cutting a raw material large plate in an electronic saw, and stacking plates with the same size on a stacker crane I at an outlet of the electronic saw after cutting;

secondly, entering an intermediate library for the first time: after the stacking on the stacker crane I is finished, plate stacks enter a travelling crane I in a travelling crane track area I through a roller way I, and after the travelling crane I moves horizontally and is aligned with a certain roller way II in a middle warehouse, the plate stacks are conveyed to enter the roller way II;

thirdly, edge sealing: conveying the plate stacks in the intermediate warehouse into a travelling crane I in a travelling crane track area I through a roller way II; the travelling crane I moves to an inlet of the unstacker in the edge sealing drilling area, and plates are stacked and conveyed into the unstacker; taking the plates out of the stack one by the unstacker, and placing the plates on a transverse moving chain I at the inlet of the bilateral edge bonding machine I, wherein the plates are not overlapped; the plate pieces are fed into a bilateral edge sealing machine I one by one through a transverse moving chain I, and edge sealing of two of four side edges of the plate pieces is completed; conveying the plate into a double-side edge sealing machine II through a transverse moving chain II and a roller way III to finish edge sealing of two left side edges in four side edges of the plate; the plate enters a transverse moving chain III from a double-side edge bonding machine II through a roller way IV;

fourthly, drilling: plates in the transverse moving chain III are conveyed to the inlet of the drilling machine by the transverse moving chain III and then conveyed into the drilling machine through a roller way V; after drilling is finished, the plate is conveyed to the traverse chain IV by a roller way VI at the outlet of the drilling machine and then conveyed to a roller way VII at the tail end of the traverse chain IV by the traverse chain IV; plates without drilling holes can be directly conveyed to the roller table VII at the tail end of the traverse chain III by the traverse chain III; after the plates on the roller table VII are conveyed to the tail end along the roller table VII, stacking is carried out on a stacking machine II;

and fifthly, entering the intermediate library for the second time: stacking plates on the stacking machine II, and conveying the plates into the intermediate warehouse again through the travelling crane I in the travelling crane track area I;

sixthly, packaging: and the plate stacks in the intermediate warehouse are conveyed to a travelling crane II in the travelling crane track area II through a roller way II and are conveyed to a packaging area for packaging.

Furthermore, the electronic saw comprises a raw material plate rack, a pressing plate assembly for positioning the raw material plate is arranged at the front end of the raw material plate rack, and the pressing plate assembly comprises a pressing beam and a telescopic mechanism I for controlling the pressing beam to move; the rear end of the raw material plate rack is provided with a push plate mechanism which can linearly move towards the direction of the pressure plate assembly on the raw material plate rack, and the push plate mechanism comprises a limiting part for righting the raw material plate and a telescopic mechanism II for fastening the raw material plate; the raw material plate rack on one side of the pressing plate assembly is provided with a saw cutting assembly, and the saw cutting assembly is located on the outer side of the pressing beam far away from one side of the push plate mechanism.

Further, the plate stack in the intermediate storage, if need banding or when the plate of packing is blockked by other plate stacks in the intermediate storage, will play the plate stack of obstacle and temporarily move away by idle driving I in driving track district I or idle driving II in driving track district II.

The invention has the beneficial effects that: the process layout comprises four large areas, namely a cutting area, a middle warehouse, a sealing edge drilling area and a packaging area, and also comprises logistics equipment such as a roller way, a traveling crane, a stacker crane and an unstacker for transporting products among the areas, the overall structure layout is compact, the plate transportation distance is short, the used logistics equipment is few, the overall occupied area is relatively reduced, and the plate furniture batch production efficiency is improved.

Drawings

FIG. 1 is a schematic view of the layout structure of the present invention;

FIG. 2 is a schematic view of an electronic saw according to the present invention;

FIG. 3 is a schematic structural diagram of a push plate mechanism according to the present invention;

in the figure, 1, a cutting area 1-1, an electronic saw 1-2, a stacker crane I, 1-3, roller ways I, 2, a middle warehouse 2-1, roller ways II, 3, an edge sealing and drilling area 3-1, an unstacker 3-2, a stacker crane II, 3-3, a transverse chain I, 3-4, a double-side edge sealing machine I, 3-5, a transverse chain II, 3-6 and roller ways III, 3-7, the device comprises two-side edge sealing machines II, 3-8 parts of roller ways IV, 3-9 parts of transverse chains III, 3-10 parts of roller ways V, 3-11 parts of drilling machines 3-12 parts of roller ways VI, 3-13 parts of transverse chains IV, 3-14 parts of roller ways VII, 4 parts of packaging areas 5 parts of travelling crane track areas I, 5-1 parts of travelling cranes I, 6 parts of travelling crane track areas II, 6-1 parts of travelling cranes II; 1-11 parts of raw material plate rack, 1-12 parts of pressure plate assembly, 1-121 parts of pressure beam, 1-122 parts of telescoping mechanism I, 1-13 parts of pressure plate mechanism, 1-131 parts of limiting component, 1-132 parts of telescoping mechanism II, 1-14 parts of saw cutting assembly.

Detailed Description

The invention is further illustrated below with reference to the figures and examples.

As shown in fig. 1 to 3, a method for processing a plate by using a plate furniture mass production process layout, the plate furniture mass production process layout comprises a cutting area 1, an intermediate warehouse 2, an edge sealing drilling area 3 and a packaging area 4; the edge sealing drilling area 3 is distributed on the right side of the cutting area 1, one side of the edge sealing drilling area 3 and one side of the cutting area 1 are distributed into an intermediate warehouse 2, a travelling crane track area I5 is distributed among the intermediate warehouse 2, the edge sealing drilling area 3 and the cutting area 1, the packaging area 4 is distributed on the other side of the intermediate warehouse 2 opposite to the travelling crane track area I5, and a travelling crane track area II 6 is distributed between the packaging area 4 and the intermediate warehouse 2;

the cutting area 1 comprises an electronic saw 1-1, and a stacker crane I1-2 and a roller bed I1-3 are sequentially arranged on one side of the electronic saw 1-1; the intermediate warehouse 2 comprises a plurality of roller ways II 2-1, a plurality of traveling cranes I5-1 are arranged in the traveling crane track area I5, a plurality of traveling cranes II 6-1 are arranged in the traveling crane track area II 6, and the traveling cranes I5-1 and the traveling cranes II 6-1 are of the same type.

The edge sealing and drilling area 3 comprises an unstacker 3-1, a bilateral edge sealing machine I3-4, a bilateral edge sealing machine II 3-7, a drilling machine 3-11 and a stacker II 3-2, a traverse chain I3-3 is arranged between the unstacker 3-1 and the inlet of the bilateral edge sealing machine I3-4, a traverse chain II 3-5 and a roller table III 3-6 are sequentially arranged between the outlet of the bilateral edge sealing machine I3-4 and the inlet of the bilateral edge sealing machine II 3-7, a roller table IV 3-8 is arranged at the outlet of the bilateral edge sealing machine II 3-7, a traverse chain III 3-9 is arranged at one end of the roller table IV 3-8 far away from the bilateral edge sealing machine II 3-8, a roller table VII 3-14 is arranged at one end of the roller table VII 3-14 far away from the traverse chain III 3-9, a roller way V3-10 is arranged in the middle of the traverse chain III 3-9, the roller way V3-10 leads to an inlet of a drilling machine 3-11, a roller way VI 3-12 is arranged at an outlet of the drilling machine 3-11, a traverse chain IV 3-13 is arranged at one end of the roller way VI 3-12 far away from the drilling machine 3-11, and the traverse chain IV 3-13 leads to a roller way VII 3-14;

as shown in fig. 2 and 3, the electronic saw 1-1 includes a raw material plate rack 1-11, a pressing plate assembly 1-12 for positioning the raw material plate is disposed at the front end of the raw material plate rack 1-11, and the pressing plate assembly 1-12 includes a pressing beam 1-121 and a telescopic mechanism i 1-122 for controlling the movement of the pressing beam 1-121; the rear end of the raw material plate rack 1-11 is provided with a push plate mechanism 1-13 which can linearly move towards the direction of the press plate component 1-12 on the raw material plate rack 1-11, and the push plate mechanism 1-13 comprises a limiting part 1-131 for righting the raw material plate and a telescopic mechanism II 1-132 for fastening the raw material plate; the raw material plate rack 1-11 positioned on one side of the pressure plate assembly 1-12 is provided with a sawing assembly 1-14, and the sawing assembly 1-14 is positioned on the outer side of one side of the pressure beam 1-121 far away from the plate pushing mechanism 1-13.

One or more drilling machines 3-11 are arranged in the edge sealing drilling area 3.

The method for processing the plate comprises the following steps:

firstly, cutting: cutting a raw material large plate in an electronic saw 1-1, and stacking plates with the same size on a stacker crane I1-2 at an outlet of the electronic saw 1-1 after cutting;

secondly, the plate which is processed in the cutting area 1 is put into an intermediate warehouse for the first time: after the stacking on the stacker crane I1-2 is finished, plate stacks enter a travelling crane I5-1 in a travelling crane track area I5 through a roller way I1-3, and after the travelling crane I5-1 horizontally moves to be aligned with a certain roller way II 2-1 in an intermediate warehouse 2, the plate stacks are conveyed to enter the roller way II 2-1;

thirdly, edge sealing: the plate stack in the intermediate warehouse 2 is conveyed to a travelling crane I5-1 in a travelling crane track area I5 through a roller way II 2-1; the travelling crane I5-1 moves to an inlet of an unstacker 3-1 of the edge sealing drilling area 3, and plates are stacked and conveyed into the unstacker 3-1; the unstacker 3-1 takes the plates out of the stack one by one and places the plates on a transverse moving chain I3-3 at the inlet of a bilateral edge sealing machine I3-4, and at the moment, the plates are not overlapped; the transverse moving chain I3-3 sends the plate pieces to a bilateral edge sealing machine I3-4 one by one to finish edge sealing of two of four side edges of the plate pieces; then the plate enters a double-side edge sealing machine II 3-7 through the conveying of a transverse moving chain II 3-5 and a roller way III 3-6 to finish the edge sealing of the two left side edges in the four side edges of the plate; the plate enters a transverse moving chain III 3-9 from a bilateral edge bonding machine II 3-7 through a roller way IV 3-8;

fourthly, drilling: plates in the transverse moving chain III 3-9 are conveyed to an inlet of a drilling machine 3-11 by the transverse moving chain III 3-9 and then conveyed into the drilling machine 3-11 by a roller way V3-10; after drilling is finished, the plate is conveyed to the traverse chain IV 3-13 by a roller way VI 3-12 at the outlet of a drilling machine 3-11, and then conveyed to a roller way VII 3-14 at the tail end of the traverse chain IV 3-13 by the traverse chain IV 3-13; plates without drilling holes can be directly conveyed to the roller table VII 3-14 at the tail end of the sideslip chain III 3-9 by the sideslip chain III 3-9; after the plates on the roller way VII 3-14 are conveyed to the tail end along the roller way VII 3-14, stacking is carried out on a stacker crane II 3-2;

fifthly, the plate processed in the edge sealing drilling area 3 enters the intermediate warehouse for the second time: stacking the plates on the stacker crane II 3-2, and conveying the plates into the intermediate warehouse 2 again through a travelling crane I5-1 in a travelling crane track area I5;

sixthly, packaging: and the plate stacks in the intermediate warehouse 2 are conveyed to a travelling crane II 6-1 in a travelling crane track area II 6 through a roller way II 2-1 and conveyed to a packaging area 4 for packaging.

In the production process, if the edge sealing is needed or the packaged plate is blocked by other plate stacks in the intermediate warehouse 2, the plate stack which serves as a barrier is temporarily moved by the idle travelling crane I5-1 in the travelling crane track area I5 or the idle travelling crane II 6-1 in the travelling crane track area II 6.