Rapid treatment machine and method for fluff on surface of textile fabric
阅读说明:本技术 一种纺织面料表面绒毛快速处理机械及方法 (Rapid treatment machine and method for fluff on surface of textile fabric ) 是由 刘虎 陈栋 于 2019-10-25 设计创作,主要内容包括:本发明涉及一种纺织面料表面绒毛快速处理机械及方法,包括输送装置、压紧装置和切割装置,所述的输送装置内部下侧安装有压紧装置,输送装置内部上侧安装有切割装置。本发明可以解决现有的绒毛处理机械,通常采用单次切割处理,不能对纺织面料表面绒毛进行全面剔除,残留的绒毛仍然会影响后续使用等现象,而且可以解决现有的绒毛处理机械采用多道工序,工序复杂,处理效率低,而且会对纺织面料产生损失,对产品质量产生影响等问题。(The invention relates to a machine and a method for quickly treating fluff on the surface of a textile fabric. The invention can solve the problems that the existing fluff treatment machine usually adopts single cutting treatment, can not completely remove the fluff on the surface of the textile fabric, the residual fluff still influences the subsequent use and the like, and the problems that the existing fluff treatment machine adopts a plurality of working procedures, the working procedures are complex, the treatment efficiency is low, the textile fabric is lost, the product quality is influenced and the like.)
1. The utility model provides a quick processing machinery of textile fabric surface fine hair, includes conveyor (1), closing device (2) and cutting device (3), its characterized in that: a pressing device (2) is arranged on the lower side in the conveying device (1), and a cutting device (3) is arranged on the upper side in the conveying device (1); wherein:
the conveying device (1) comprises supporting seats (11), supporting plates (12), electric rotating rollers (13), a conveying belt (14), a supporting frame (15) and conveying channels (16), the cross section of each supporting seat (11) is of a U-shaped structure, the supporting plates (12) are symmetrically installed on the inner end face of each supporting seat (11), the electric rotating rollers (13) are installed between the supporting plates (12) through bearings, grooves are formed in the electric rotating rollers (13), the conveying belt (14) is installed between the electric rotating rollers (13), the supporting frame (15) is installed on the upper end face of each supporting plate (12), and the conveying channels (16) are symmetrically arranged on the supporting frames (15);
the pressing device (2) comprises a sliding block (21), a fixed block (22), an electric telescopic rod (23), a fixed cover (24), a driving motor (25), a rotary table (26), a spring rod mechanism (27), a fixed rod (28) and a metal partition plate (29), sliding grooves are symmetrically formed in the inner end face of the supporting frame (15), the sliding block (21) is installed in the sliding grooves in a sliding fit mode, the fixed cover (24) is installed on the upper end face of the sliding block (21), a through groove is formed in the middle of the sliding block (21), the driving motor (25) is installed in the fixed cover (24), a movable shaft of the driving motor (25) penetrates through the through groove, the rotary table (26) is installed on the end face of the movable shaft of the driving motor (25), the spring rod mechanism (27) is installed on the rotary table (26), the fixed rod (28) is installed on the spring rod mechanism (27) through a, sieve holes are uniformly formed in the metal partition plate (29), a fixed block (22) is installed on the upper side of the sliding block (21), the fixed block (22) is connected with the supporting frame (15) in a fixed mode, an electric telescopic rod (23) is installed on the lower end face of the fixed block (22), and the movable end of the electric telescopic rod (23) is connected with the sliding block (21) in a fixed mode;
cutting device (3) including diaphragm (31), cylinder (32), electronic slider (33), slide bar (34), fixed plate (35), sliding plate (36), spring (37) and cutting mechanism (38), braced frame (15) inside upside install diaphragm (31), be provided with the rectangular channel on diaphragm (31), slide bar (34) are installed to the symmetry in the rectangular channel, install electronic slider (33) on slide bar (34), install cylinder (32) on electronic slider (33) lower terminal surface, install fixed plate (35) on cylinder (32) activity end, sliding plate (36) are installed through sliding fit's mode symmetry on fixed plate (35), install cutting mechanism (38) on sliding plate (36) lower terminal surface, evenly install spring (37) between cutting mechanism (38) and fixed plate (35).
2. The machine for rapidly processing the fluff on the surface of the textile fabric according to claim 1, is characterized in that: spring beam mechanism (27) including carriage release lever (271), spacing spring (272), limiting plate (273) and connecting rod (274), carousel (26) on be provided with the dead slot, carriage release lever (271) is installed through sliding fit's mode in the dead slot, carriage release lever (271) upside is the rectangle structure, carriage release lever (271) downside is cylindrical structure, limiting plate (273) is installed to symmetry on carriage release lever (271), be connected with carousel (26) through spacing spring (272) on limiting plate (273), connecting rod (274) is installed through the round pin axle to carriage release lever (271) downside.
3. The machine for rapidly processing the fluff on the surface of the textile fabric according to claim 1, is characterized in that: the cutting mechanism (38) comprises a cutting frame (381), a dust absorption branch chain (382), a micro motor (383) and a cutting tool (384), the cutting frame (381) is installed on the lower end face of the sliding plate (36), an arc-shaped groove is formed in the cutting frame (381), the micro motor (383) is evenly installed in the arc-shaped groove, the cutting tool (384) is installed on an output shaft of the micro motor (383), and the dust absorption branch chain (382) is symmetrically installed on the outer side face of the cutting frame (381).
4. The machine for rapidly processing the fluff on the surface of the textile fabric according to claim 3, is characterized in that: dust absorption branch chain (382) include layer board (3821), air exhauster (3822), ventilation pipe (3823) and suction hood (3824), cutting frame (381) lateral surface on the symmetry install layer board (3821), install air exhauster (3822) on layer board (3821) the up end, be provided with the dust bag in air exhauster (3822), ventilation pipe (3823) are installed to air exhauster (3822) exhaust vent department, ventilation pipe (3823) cross-section is L type structure, installs suction hood (3824) on the terminal surface under ventilation pipe (3823).
5. The machine for rapidly processing the fluff on the surface of the textile fabric according to claim 1, is characterized in that: skirt borders are arranged on two sides of the electric rotary roller (13).
6. The machine for rapidly processing the fluff on the surface of the textile fabric according to claim 1, is characterized in that: the cross section of the inner sliding groove of the supporting frame (15) is of a convex structure, and the shape of the sliding block (21) is matched with that of the sliding groove.
7. The machine for rapidly processing the fluff on the surface of the textile fabric according to any one of claims 1 to 6, characterized in that: the specific method for the rapid treatment of the fluff on the surface of the textile fabric during the mechanical treatment of the fluff on the surface of the fabric comprises the following steps:
s1: putting the textile fabric to be processed on a conveyor belt (14), driving the conveyor belt (14) through an electric roller (13), and conveying the textile fabric into a supporting frame (15);
s2: the electric telescopic rod (23) drives the metal partition plate (29) to move downwards through the sliding block (21) to tightly press the textile fabric, and the surface fluff on the textile fabric passes through the sieve pores uniformly arranged on the metal partition plate (29);
s3: the air cylinder (32) drives the cutting frame (381) to move downwards through the fixing plate (35), so that the cutting frame (381) is tightly attached to the metal partition plate (29), and the micro motor (383) drives the cutting tool (384) to shave off fluff on the surface of the textile fabric;
s4: a driving motor (25) on the sliding block (21) drives the metal partition plate (29) to do reciprocating swing, so that fluff at other positions passes through the sieve holes, and meanwhile, the electric sliding block (33) drives the cutting tool (384) to do reciprocating cutting motion along the sliding rod (34), so that the purpose of removing the fluff on the surface of the textile fabric is achieved;
s5: the textile fabric is conveyed along a conveyor belt (14) and surface fluff removing treatment is continuously carried out.
Technical Field
The invention relates to the field of textile processing equipment, in particular to a machine and a method for quickly processing fluff on the surface of a textile fabric.
Background
The textile fabric is usually made of low-elasticity polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn and the like as raw materials by weaving flat stitch, variable flat stitch, rib flat stitch, double rib flat stitch, jacquard weave, terry stitch and the like on various weft knitting machines.
At present, the surface of the textile fabric can have fluff in the processing and production process, and if the fluff is not treated, the product is not attractive, and the fluff can cause health hazard to users, so that the fluff on the surface of the textile fabric needs to be removed.
The existing fluff treatment machines have the following problems: 1. the existing fluff treatment machinery generally adopts single cutting treatment, so that fluff on the surface of a textile fabric cannot be completely removed, and the residual fluff still influences the subsequent use; 2. the existing fluff treatment machinery adopts a plurality of processes, the processes are complex, the treatment efficiency is low, and the loss of textile fabrics and the influence on the product quality can be generated.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the existing fluff treatment machine usually adopts single cutting treatment, can not completely remove the fluff on the surface of the textile fabric, the residual fluff still influences the subsequent use and the like, and the problems that the existing fluff treatment machine adopts a plurality of working procedures, the working procedures are complex, the treatment efficiency is low, the textile fabric is lost, the product quality is influenced and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the rapid treatment machine for fluff on the surface of the textile fabric comprises a conveying device, a pressing device and a cutting device, wherein the pressing device is installed on the lower side inside the conveying device, and the cutting device is installed on the upper side inside the conveying device.
The conveying device comprises supporting seats, supporting plates, electric rotating rollers, a conveying belt, a supporting frame and a conveying channel, wherein the cross section of each supporting seat is of a U-shaped structure, the supporting plates are symmetrically arranged on the inner end surfaces of the supporting seats, the electric rotating rollers are arranged between the supporting plates through bearings, grooves are formed in the electric rotating rollers, the conveying belt is arranged between the electric rotating rollers, the supporting frame is arranged on the upper end surface of each supporting plate, and the conveying channel is symmetrically arranged on the supporting frame; and putting the textile fabric to be treated on a conveyor belt, driving the conveyor belt through an electric rotating roller, and conveying the textile fabric into a supporting frame.
The pressing device comprises a sliding block, a fixed block, an electric telescopic rod, a fixed cover, a driving motor, a rotary table, a spring rod mechanism, a fixed rod and a metal clapboard, the support frame is characterized in that sliding grooves are symmetrically formed in the inner end face of the support frame, a sliding block is mounted in each sliding groove in a sliding fit mode, a fixing cover is mounted on the upper end face of each sliding block, a through groove is formed in the middle of each sliding block, a driving motor is mounted in each fixing cover, a movable shaft of each driving motor penetrates through the through groove, a rotating disc is mounted on the end face of each movable shaft of each driving motor, a spring rod mechanism is mounted on each rotating disc, a fixing rod is mounted on each spring rod mechanism through a pin shaft, a metal partition plate is mounted on the lower end face of each fixing rod, sieve holes are uniformly formed in each metal partition plate, a fixing block is mounted on the upper side of each sliding; electric telescopic handle passes through the slider and drives metal partition downstream, compresses tightly textile fabric, and the last surperficial fine hair of textile fabric passes the sieve mesh that evenly sets up on the metal partition, and driving motor on the slider drives metal partition and is reciprocating swing, makes the fine hair of all the other positions pass the sieve mesh.
The cutting device comprises a transverse plate, an air cylinder, an electric sliding block, a sliding rod, a fixed plate, a sliding plate, a spring and a cutting mechanism, wherein the transverse plate is installed on the upper side inside the supporting frame, a rectangular groove is formed in the transverse plate, the sliding rod is symmetrically installed in the rectangular groove, the electric sliding block is installed on the sliding rod, the air cylinder is installed on the lower end face of the electric sliding block, the fixed plate is installed on the movable end of the air cylinder, the sliding plate is symmetrically installed on the fixed plate in a sliding fit mode, the cutting mechanism is installed on the lower end face of the sliding plate, and; the cylinder passes through the fixed plate and drives cutting mechanism downstream, makes cutting mechanism paste tight metal baffle, and electronic slider drives cutting mechanism and makes reciprocating cutting motion along the slide bar simultaneously, reaches the purpose of rejecting the textile fabric surface fine hair totally.
As a preferred technical scheme of the invention: the spring rod mechanism comprises a moving rod, a limiting spring, a limiting plate and a connecting rod, wherein a hollow groove is formed in the rotary table, the moving rod is installed in the hollow groove in a sliding fit mode, the upper side of the moving rod is of a rectangular structure, the lower side of the moving rod is of a cylindrical structure, the limiting plate is symmetrically installed on the moving rod, the limiting plate is connected with the rotary table through the limiting spring, and the connecting rod is installed on the lower side of the moving rod through a pin shaft; the limiting plates, the limiting springs and the moving rods are matched, so that the metal partition plates can not damage the textile fabric when the textile fabric is tightly pressed.
As a preferred technical scheme of the invention: the cutting mechanism comprises a cutting frame, a dust absorption branched chain, a micro motor and a cutting tool, the cutting frame is mounted on the lower end face of the sliding plate, an arc-shaped groove is formed in the cutting frame, the micro motor is uniformly mounted in the arc-shaped groove, the cutting tool is mounted on an output shaft of the micro motor, and the dust absorption branched chain is symmetrically mounted on the outer side face of the cutting frame; the cutting frame is tightly attached to the metal partition plate, the micro motor drives the cutting tool to remove fluff on the surface of the textile fabric, and meanwhile, the fluff is collected and processed by the dust absorption branch chain.
As a preferred technical scheme of the invention: the dust collection branched chain comprises a supporting plate, an exhaust fan, a ventilation pipe and an exhaust hood, wherein the supporting plate is symmetrically arranged on the outer side surface of the cutting frame, the exhaust fan is arranged on the upper end surface of the supporting plate, a dust collection bag is arranged in the exhaust fan, the ventilation pipe is arranged at the exhaust port of the exhaust fan, the section of the ventilation pipe is of an L-shaped structure, and the exhaust hood is arranged on the lower end surface of the ventilation pipe; and collecting and treating the cut fluff by using an exhaust fan through a ventilation pipe and an exhaust hood.
As a preferred technical scheme of the invention: and skirt borders are arranged on two sides of the electric rotary roller.
As a preferred technical scheme of the invention: the cross section of the inner sliding groove of the supporting frame is of a convex structure, and the shape of the sliding block is matched with that of the sliding groove.
As a preferred technical scheme of the invention: the specific method for quickly treating the fluff on the surface of the textile fabric by using the machine to treat the fluff on the surface of the fabric comprises the following steps:
s1: putting the textile fabric to be treated on a conveyor belt, driving the conveyor belt through an electric roller, and conveying the textile fabric into a supporting frame;
s2: the electric telescopic rod drives the metal partition plate to move downwards through the sliding block to tightly press the textile fabric, and surface fluff on the textile fabric penetrates through sieve pores uniformly arranged on the metal partition plate;
s3: the cylinder drives the cutting frame to move downwards through the fixing plate, so that the cutting frame is tightly attached to the metal partition plate, and the micro motor drives the cutting tool to remove fluff on the surface of the textile fabric;
s4: the driving motor on the sliding block drives the metal partition plate to do reciprocating swing, so that fluff at other positions passes through the sieve pores, and meanwhile, the electric sliding block drives the cutting tool to do reciprocating cutting motion along the sliding rod, so that the aim of completely removing the fluff on the surface of the textile fabric is fulfilled;
s5: the textile fabric is conveyed along the conveying belt, and surface fluff removing treatment is continuously carried out.
(III) advantageous effects
1. According to the rapid treatment machine for the fluff on the surface of the textile fabric, the metal partition plate is driven to swing in a reciprocating manner by the driving motor on the sliding block, the fluff at other positions passes through the sieve mesh, and meanwhile, the electric sliding block drives the cutting tool to perform reciprocating cutting motion along the sliding rod, so that the multiple cutting treatment on the same part is realized, the fluff on the surface of the textile fabric is completely removed, no residual fluff exists, and the quality of subsequent products is improved.
2. According to the rapid treatment machine for the fluff on the surface of the textile fabric, the cutting device and the pressing device are matched for use, so that the fluff on the surface of the textile fabric is removed by the cutting tool while the textile fabric is conveyed by the conveying belt, a single process is adopted, the process is simple, the purpose of rapidly treating the fluff on the surface of the textile fabric is achieved, the processing efficiency is improved, and the spring rod mechanism, the sliding plate and the spring are matched for use, so that the textile fabric is not lost during cutting treatment, and the product quality is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a first enlarged view of a portion of FIG. 1 in accordance with the present invention;
FIG. 4 is a second enlarged view of the portion of FIG. 1 of the present invention;
fig. 5 is a schematic view of the structure of the support frame and the slider of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 5, the machine for rapidly processing fluff on the surface of a textile fabric comprises a
The
The pressing device 2 comprises a
The
The
The
The dust collection
In addition, the invention also provides a specific method for quickly treating the fluff on the surface of the textile fabric by using the mechanical treatment machine, which comprises the following steps:
s1: putting the textile fabric to be treated on a
s2: the electric
s3: the
s4: the
s5: the textile fabric is conveyed along the
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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