阅读说明：本技术 一种塑料片材制造系统及其制造方法 (Plastic sheet manufacturing system and manufacturing method thereof ) 是由 李丽 于 2019-08-30 设计创作，主要内容包括：本发明公开了一种塑料片材制造系统及其制造方法,该塑料片材制造系统包括控制主板,用于将不同功能的用模块连接在一起,使它们相互传递信息；接收外来数据,并给其它设备处理；将内部设备处理的数据集中,并传递给外界；处理器,用于解释计算机指令以及处理计算机软件中的数据；数值调整模块,用于根据测得塑料片材的数据来调整生产数值；制造模块,用于根据调整后的生产数值来确定生产计划和方案；本发明中一种塑料片材制造系统,通过所述控制主板和处理器,数值调整模块,制造模块和产品检测模块连接,生产设备和制造模块连接形成完整的自动化制造系统,可以根据不同的片材,量身制定不同的制造策略,用不同的生产制造方法进行生产制造。(The invention discloses a plastic sheet manufacturing system and a manufacturing method thereof, wherein the plastic sheet manufacturing system comprises a control main board, a control module and a control module, wherein the control main board is used for connecting different functional modules together so as to enable the modules to mutually transmit information; receiving external data and processing the external data for other equipment; centralizing data processed by internal equipment and transmitting the data to the outside; a processor for interpreting computer instructions and processing data in computer software; the numerical value adjusting module is used for adjusting the production numerical value according to the measured data of the plastic sheet; a manufacturing module for determining a production plan and a plan based on the adjusted production values; according to the plastic sheet manufacturing system, the control main board, the processor, the numerical value adjusting module, the manufacturing module and the product detecting module are connected, the production equipment and the manufacturing module are connected to form a complete automatic manufacturing system, different manufacturing strategies can be customized according to different sheets, and the plastic sheet manufacturing system can be manufactured by different manufacturing methods.)

1. A plastic sheet manufacturing system characterized by: comprises a control main board (1) for connecting different functional modules together to make them mutually transmit information; receiving external data and processing the external data for other equipment; centralizing data processed by internal equipment and transmitting the data to the outside;

a processor (2) for interpreting computer instructions and processing data in computer software;

a value adjusting module (3) for adjusting the production value according to the measured data of the plastic sheet;

a manufacturing module (4) for determining a production plan and a plan based on the adjusted production values;

a production facility (5) for implementing production according to a production plan and plan;

and the product detection module (6) is used for carrying out a series of detection work on the produced product.

2. A plastic sheet manufacturing system as defined in claim 1 wherein: the control system is characterized in that the control main board (1) is connected with the processor (2), the numerical value adjusting module (3), the manufacturing module (4) is connected with the product detecting module (6), and the production equipment (5) is connected with the manufacturing module (4).

3. A plastic sheet manufacturing system as defined in claim 1 wherein: the manufacturing module (4) comprises an equipment specification adjusting module (7), a production flow determining module and a calibrating module (9).

4. A plastic sheet manufacturing system as claimed in claim 3 wherein: the equipment adjusting module is used for selecting the specification of the production equipment (5), the production flow determining module is used for determining the corresponding production flow according to the production plan, and the calibrating module (9) is used for calibrating the equipment specification and the production value and authorizing the production flow.

5. A plastic sheet manufacturing system as claimed in any one of claims 1 to 4 wherein: the production equipment (5) is divided into a large model (13), a small model (13) and other models (13).

6. A plastic sheet manufacturing system as defined in claim 5 wherein: the product detection module (6) comprises an appearance detection module (10), a quality detection module (11) and a process detection module (12).

7. A plastic sheet manufacturing system as claimed in claim 6 wherein: the appearance detection module (10) is used for detecting the size and the surface flatness of a product, the quality detection module (11) is used for detecting the weight and the hardness of the product and the existence of air bubbles, and the process detection module (12) is used for detecting the processed product of each process and main process elements influencing the quality of the product.

8. A method of manufacturing a plastic sheet manufacturing system, comprising the steps of:

s1, setting a numerical value according to the specification and the size of the plastic sheet;

s2, adjusting the produced numerical value by the numerical value adjusting module;

s3, making a production scheme by the manufacturing module;

s4, finishing production by production equipment;

and S5, detecting the product by the product detection module.

9. A method of manufacturing a plastic sheet manufacturing system as claimed in claim 8, wherein: s5, the product detection module detects the product and comprises the following steps:

s501, appearance detection;

s502, detecting quality;

s503, process detection.

Technical Field

The invention relates to the technical field of plastic sheet manufacturing, in particular to a plastic sheet manufacturing system and a manufacturing method thereof.

Background

The plastic is a high molecular compound which is polymerized by addition polymerization or polycondensation reaction by taking a monomer as a raw material, has moderate deformation resistance and is between fibers and rubber, and consists of synthetic resin, fillers, plasticizers, stabilizers, lubricants, pigments and other additives; the main component of the plastic is resin. The resin means a polymer compound which has not been mixed with various additives. The term resin is originally named as lipids secreted by animals and plants, such as rosin, shellac, and the like. The resin accounts for about 40-100% of the total weight of the plastic. The basic properties of plastics are largely determined by the nature of the resin, but additives also play an important role. Some plastics consist essentially of synthetic resins, with no or little additives, such as plexiglas, polystyrene, etc.

The plastic packaging sheet is mainly used for producing disposable plastic cups, plates, bowls, plates, boxes and other thermoforming products, and is widely applied to packaging in the fields of food, vegetable, fruit, beverage, dairy products, industrial parts and the like. With the increasing domestic demand, the packaging plastic thermal forming sheet has wider and wider application, the use amount is increased year by year, and the prospect is good. With the national emphasis on environmental protection, the production line of the environmental-friendly degradable sheets suitable for production can successfully supply various types of degradable sheets to the market. The nano sheet made of nano plastic becomes another focus of attention of people and also becomes a new selling point of manufacturers. In order to prolong the shelf life and the shelf life of food, the sheet material with high barrier property becomes a competitive development target of various production enterprises.

Nowadays, plastic sheets are more and more widely applied, and how to realize automatic manufacturing in plastic sheet field production, how to tailor different manufacturing strategies according to different sheets, and how to select different manufacturing processes for manufacturing are problems to be solved by many enterprises.

Disclosure of Invention

The invention aims to solve the technical problem of providing a plastic sheet manufacturing system and a manufacturing method thereof, and aims to solve the problems of realizing automatic manufacturing, customizing different manufacturing strategies according to different sheets and selecting different manufacturing processes for manufacturing.

In order to solve the technical problems, the technical scheme of the invention is as follows:

a plastic sheet manufacturing system includes a control main board for connecting different functional modules together so that they can communicate information with each other; receiving external data and processing the external data for other equipment; centralizing data processed by internal equipment and transmitting the data to the outside;

a processor for interpreting computer instructions and processing data in computer software;

the numerical value adjusting module is used for adjusting the production numerical value according to the measured data of the plastic sheet;

a manufacturing module for determining a production plan and a plan based on the adjusted production values;

a production facility for implementing production according to a production plan and plan;

and the product detection module is used for carrying out a series of detection work on the produced product.

The control main board is connected with the processor, the numerical value adjusting module, the manufacturing module and the product detecting module, and the production equipment is connected with the manufacturing module.

The manufacturing module comprises an equipment specification adjusting module, a production flow determining module and a calibrating module.

The equipment adjusting module is used for selecting the specification of the production equipment, the production flow determining module is used for determining the corresponding production flow according to the production plan, and the calibrating module is used for calibrating the equipment specification and the production value and authorizing the production flow.

Wherein, the production equipment is divided into a large model, a small model and other models.

The product detection module comprises an appearance detection module, a quality detection module and a process detection module.

The appearance detection module is used for detecting the size and the surface flatness of a product, the quality detection module is used for detecting the weight and the hardness of the product and the existence of air bubbles, and the process detection module is used for detecting the products processed in each process and main process elements influencing the quality of the products.

The manufacturing method of the plastic sheet manufacturing system comprises the following steps:

s1, setting a numerical value according to the specification and the size of the plastic sheet;

s2, adjusting the produced numerical value by the numerical value adjusting module;

s3, making a production scheme by the manufacturing module;

s4, finishing production by production equipment;

and S5, detecting the product by the product detection module.

Wherein, the step of detecting the product by the product detection module of S5 includes the following steps:

s501, appearance detection;

s502, detecting quality;

s503, process detection.

In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:

1. according to the plastic sheet manufacturing system, the control main board, the processor, the numerical value adjusting module, the manufacturing module and the product detecting module are connected, the production equipment and the manufacturing module are connected to form a complete automatic manufacturing system, different manufacturing strategies can be customized according to different sheets, and the plastic sheet manufacturing system can be manufactured by different manufacturing methods.

2. The manufacturing module comprises an equipment adjusting module used for selecting the specification of the production equipment, a production flow determining module used for determining the corresponding production flow according to the production plan, and a calibration module used for calibrating the equipment specification and the production value and authorizing the production flow.

3. The product detection module can detect the appearance of the product, the quality of the product and the production process of the product, so that the quality of the product is guaranteed to be over-qualified during automatic production.

4. The production equipment comprises a plurality of groups of different models, and is convenient to switch according to different requirements in production.

Drawings

FIG. 1 is a block diagram schematically illustrating the construction of a plastic sheet manufacturing system;

FIG. 2 is a block diagram schematically illustrating the construction of a manufacturing module in a plastic sheet manufacturing system;

FIG. 3 is a block diagram schematically illustrating the structure of a product inspection module in a plastic sheet manufacturing system;

FIG. 4 is a block diagram schematically illustrating the structure of a production apparatus in a plastic sheet manufacturing system;

FIG. 5 is a schematic flow diagram of a method of manufacturing a plastic sheet manufacturing system;

fig. 6 is a schematic flow chart of S5 in the manufacturing method of the plastic sheet manufacturing system.

The labels in the figure are: 1. a control main board; 2. a processor; 3. a numerical value adjusting module; 4. manufacturing a module; 5. production equipment; 6. a product detection module; 7. an equipment specification adjusting module; 8. a production flow module; 9. a calibration module; 10. an appearance detection module; 11. a quality detection module; 12. a process detection module; 13. large size; 14. a small model; 15. other models.

Detailed Description

The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.