阅读说明：本技术 航空发动机燃油计量组件试验用液压控制系统及方法 (Hydraulic control system and method for testing fuel metering assembly of aircraft engine ) 是由 朱汉银 盛世伟 李军伟 杨佳丽 于 2019-09-05 设计创作，主要内容包括：本发明属于航空发动机试验领域,特别是一种航空发动机燃油计量组件试验用液压控制系统及方法。目前为保证压力的高精度控制,分别通过手动调节节流阀来调整出口的压力和进、出口压差,这种方式调节效率极低。本发明航空发动机燃油计量组件试验用液压控制系统该系统在燃油计量组件的入口并列安装有液压动力单元和第一压力调节单元,并配置有进口压力传感器；在燃油计量组件的出口安装有第二压力调节单元,并配置有出口压力传感器。解决燃油计量组件性能试验时各被控参数控制精度高且相互耦合的难题,实现燃油计量组件性能试验,保证计量组件后压力、计量组件前后压差以及计量组件阀芯位移均具有极高的控制精度。(The invention belongs to the field of aero-engine tests, and particularly relates to a hydraulic control system and method for an aero-engine fuel metering assembly test. At present, in order to ensure high-precision control of pressure, the pressure of an outlet and the pressure difference between an inlet and an outlet are respectively adjusted by manually adjusting a throttle valve, and the adjusting efficiency is extremely low. The hydraulic control system for testing the fuel metering assembly of the aircraft engine is characterized in that a hydraulic power unit and a first pressure regulating unit are arranged at the inlet of the fuel metering assembly in parallel, and an inlet pressure sensor is configured; a second pressure regulating unit is mounted at the outlet of the fuel metering assembly and is provided with an outlet pressure sensor. The problem that the controlled parameters are high in control precision and mutually coupled during the performance test of the fuel metering assembly is solved, the performance test of the fuel metering assembly is realized, and the high control precision of the back pressure of the metering assembly, the front-back pressure difference of the metering assembly and the displacement of a valve core of the metering assembly is guaranteed.)

1. The utility model provides an aeroengine fuel metering component is experimental with hydraulic control system which characterized in that: the system is characterized in that a hydraulic power unit and a first pressure regulating unit are arranged at the inlet of a fuel metering assembly (8) in parallel, and an inlet pressure sensor (7) is configured; a second pressure regulating unit is arranged at the outlet of the fuel metering assembly (8), and an outlet pressure sensor (14) is arranged; the hydraulic power unit comprises a variable frequency motor (1) and a booster pump (2), and the first pressure regulating unit comprises a proportional throttle valve (5) and an energy accumulator (6); the second pressure regulating unit is a throttle valve (12);

when the difference between the outlet pressure of the fuel metering assembly (8) and the pressure set value is greater than a threshold value, roughly adjusting the outlet pressure by a first servo loop, wherein the first servo loop comprises a proportional throttle valve (5), a first PID controller (15) and an inlet pressure sensor (7); when the difference between the outlet pressure of the fuel metering component (8) and the pressure set value is smaller than a threshold value, a second servo loop finely adjusts the outlet pressure, and the second servo loop comprises a variable frequency motor (1), a booster pump (2) and a second PID controller (16); in the case of a satisfactory outlet pressure, the pressure difference between the outlet and the inlet of the fuel metering assembly (8) is set by means of a throttle valve (12).

2. The hydraulic control system for testing the fuel metering assembly of the aircraft engine as claimed in claim 1, wherein: the outlet of the booster pump (2) is also connected with a one-way valve (3).

3. The hydraulic control system for testing the fuel metering assembly of the aircraft engine as claimed in claim 1, wherein: a safety valve (4) is arranged in parallel with the hydraulic power unit.

4. The hydraulic control system for testing the fuel metering assembly of the aircraft engine as claimed in claim 1, wherein: the system also configures a valve core displacement servo control system for the fuel metering component (8), and the system comprises a grating sensor (9), a lead screw (10), a stepping motor (11) and a servo controller (17).

5. The hydraulic control system for testing the fuel metering assembly of the aircraft engine as claimed in claim 4, wherein when the valve core is displaced by a feedback difference of △ x_vWhen the displacement is larger than a certain set value, the valve core displacement servo control system controls the valve core of the metering component (8) to approach the required value in a closed-loop control mode, and when △ x is larger than the set value_vWhen the value is less than or equal to the set value, the valve core displacement servo control system realizes open-loop control.

6. A hydraulic control method for testing an aircraft engine fuel metering assembly, characterized in that it uses the hydraulic control system of claim 1, when the difference between the outlet pressure of the fuel metering assembly (8) and the pressure set value is greater than a threshold value, the outlet pressure is coarsely regulated by a first servo loop comprising a proportional throttle valve (5), a first PID controller (15) and an inlet pressure sensor (7); when the difference between the outlet pressure of the fuel metering component (8) and the pressure set value is smaller than a threshold value, a second servo loop finely adjusts the outlet pressure, and the second servo loop comprises a variable frequency motor (1), a booster pump (2) and a second PID controller (16); in the case of a satisfactory outlet pressure, the pressure difference between the outlet and the inlet of the fuel metering assembly (8) is set by means of a throttle valve (12).

7. The hydraulic control method for testing the fuel metering assembly of the aircraft engine as claimed in claim 6, wherein: the outlet of the booster pump (2) is also connected with a one-way valve (3); a safety valve (4) is arranged in parallel with the hydraulic power unit.

8. The hydraulic control method for testing the fuel metering assembly of the aircraft engine as claimed in claim 6, wherein: the system also configures a valve core displacement servo control system for the fuel metering component (8), and the system comprises a grating sensor (9), a lead screw (10), a stepping motor (11) and a servo controller (17).

9. The hydraulic control method for testing the fuel metering assembly of the aircraft engine as claimed in claim 8, wherein when the valve core displacement feedback difference is △ x_vWhen the displacement is larger than a certain set value, the valve core displacement servo control system controls the valve core of the metering component (8) to approach the required value in a closed-loop control mode, and when △ x is larger than the set value_vWhen the value is less than or equal to the set value, the valve core displacement servo control system realizes open-loop control.

10. The hydraulic control method for testing the fuel metering assembly of the aircraft engine as claimed in claim 8, wherein: the valve core displacement of the metering component (8) is controlled by the rotary angular displacement of the stepping motor (11) through the screw rod (10), and the set valve core displacement x is set_viAnd the valve core displacement x measured by the grating sensor (9)_voIs fed back to the servo controller (17) as a feedback signal to perform feedback control.

Technical Field

The invention belongs to the field of aero-engine tests, and particularly relates to a hydraulic control system and method for an aero-engine fuel metering assembly test.

Background

The fuel metering component of the aircraft engine is an important functional component of a fuel control system, and fuel metered by the fuel metering component is delivered to a combustion chamber of the engine to participate in combustion. In order to improve the efficiency and reliability of the performance debugging of the whole fuel control system, the performance of the fuel metering assembly needs to be tested before the fuel control system is assembled and debugged. The performance test of the fuel metering assembly has the characteristics of high control precision and mutual coupling of all controlled parameters, the back pressure of the metering assembly, the front-back pressure difference of the metering assembly and the displacement of a valve core of the metering assembly are required to be ensured simultaneously during the test, and the control precision is extremely high.

In the existing test conditions, in order to ensure high-precision control of pressure, 1 manual throttle valve is usually arranged at the inlet and the outlet of the metering assembly respectively, and the pressure at the outlet and the pressure difference between the inlet and the outlet are adjusted by manually adjusting the throttle valves respectively, so that the adjusting efficiency is extremely low.

Therefore, in order to accurately and efficiently test the performance state of the fuel metering assembly of the aircraft engine, a convenient and reliable hydraulic control system and a control method must be designed.

Disclosure of Invention

The technical problem solved by the invention is as follows: the hydraulic control system and method for the test of the fuel metering assembly of the aircraft engine solve the problems of high control precision and mutual coupling of all controlled parameters during the performance test of the fuel metering assembly, realize the performance test of the fuel metering assembly, and ensure that the back pressure of the metering assembly, the front-back pressure difference of the metering assembly and the displacement of a valve core of the metering assembly have extremely high control precision.

The hydraulic control system for the test of the fuel metering assembly of the aircraft engine is characterized in that a hydraulic power unit and a first pressure regulating unit are arranged at the inlet of the fuel metering assembly in parallel, and an inlet pressure sensor is configured; a second pressure regulating unit is arranged at the outlet of the fuel metering assembly, and an outlet pressure sensor is configured; the hydraulic power unit comprises a variable frequency motor and a booster pump, and the first pressure regulating unit comprises a proportional throttle valve and an energy accumulator; the second pressure regulating unit is a throttle valve;

when the difference between the outlet pressure of the fuel metering assembly and the pressure set value is larger than a threshold value, roughly adjusting the outlet pressure by a first servo loop, wherein the first servo loop comprises a proportional throttle valve, a first PID controller and an inlet pressure sensor; when the difference between the outlet pressure of the fuel metering assembly and the pressure set value is smaller than a threshold value, a second servo loop finely adjusts the outlet pressure, and the second servo loop comprises a variable frequency motor, a booster pump and a second PID controller; and under the condition that the outlet pressure meets the requirement, the pressure difference between the outlet and the inlet of the fuel metering assembly is adjusted through the throttle valve.

Furthermore, a one-way valve is connected to the outlet of the booster pump.

Further, a relief valve is installed in parallel with the hydraulic power unit.

Furthermore, the system also configures a valve core displacement servo control system for the fuel metering assembly, and the system comprises a grating sensor, a lead screw, a stepping motor and a servo controller.

Further, when the spool displacement feedback difference △ x_vWhen the displacement is greater than a certain set value, the valve core displacement servo control system controls the valve core of the metering component to approach the required value in a closed-loop control mode, and when △ x is greater than the set value_vWhen the value is less than or equal to the set value, the valve core displacement servo control system realizes open-loop control.

The invention relates to a hydraulic control method for testing an aircraft engine fuel metering assembly, which utilizes the hydraulic control system, when the difference between the outlet pressure of the fuel metering assembly and a pressure set value is greater than a threshold value, a first servo loop is used for roughly adjusting the outlet pressure, and the first servo loop comprises a proportional throttle valve, a first PID controller and an inlet pressure sensor; when the difference between the outlet pressure of the fuel metering assembly and the pressure set value is smaller than a threshold value, a second servo loop finely adjusts the outlet pressure, and the second servo loop comprises a variable frequency motor, a booster pump and a second PID controller; and under the condition that the outlet pressure meets the requirement, the pressure difference between the outlet and the inlet of the fuel metering assembly is adjusted through the throttle valve.

Furthermore, the outlet of the booster pump is also connected with a one-way valve; a safety valve is installed in parallel with the hydraulic power unit.

Furthermore, the system also configures a valve core displacement servo control system for the fuel metering assembly, and the system comprises a grating sensor, a lead screw, a stepping motor and a servo controller.

Further, when the spool displacement feedback difference △ x_vWhen the displacement is greater than a certain set value, the valve core displacement servo control system controls the valve core of the metering component to approach the required value in a closed-loop control mode, and when △ x is greater than the set value_vWhen the value is less than or equal to the set value, the valve core displacement servo control system realizes open-loop control.

Further, the valve core displacement of the metering assembly is controlled by the rotation angle displacement of the stepping motor through the lead screw, and the set valve core displacement x is set_viAnd the valve core displacement x measured by the grating sensor_voAnd feeding back the feedback signal to the servo controller for feedback control.

The hydraulic control system is designed based on the structure, the working principle and the test requirements of the fuel metering assembly; a displacement servo control system consisting of a servo motor, a lead screw, a grating sensor, a servo controller and the like is adopted to realize high-precision control of the displacement of the valve core of the metering component; and a control strategy of 'pump valve composite control + inlet and outlet pressure coordination control' is provided to realize high-precision control of outlet pressure and inlet and outlet pressure difference of the metering assembly.

The invention has the beneficial effects that: the designed fuel metering assembly performance test control system and the control method can meet the requirements of fuel metering assembly performance tests, and include high-precision control of metering assembly valve core displacement, metering assembly back pressure and front-back pressure difference.

Drawings

FIG. 1 is a block diagram of a hydraulic control system of the present invention;

FIG. 2 is a schematic diagram of a spool displacement servo control system of the fuel metering assembly;

FIG. 3 is a schematic diagram of the hydraulic control method of the present invention.

In the figure: 1 is a variable frequency motor, 2 is a booster pump, 3 is a one-way valve, 4 is a safety valve, 5 is a proportional throttle valve, 6 is an energy accumulator, 7 is an inlet pressure sensor, 8 is a metering component, 9 is a grating sensor, 10 is a lead screw, 11 is a stepping motor, 12 is a throttle valve, 13 is a flow sensor, 14 is an outlet pressure sensor, 15 is a first PID controller, 16 is a second PID controller, 17 is a servo controller

Detailed Description

Referring to fig. 1, the hydraulic control system for the test of the fuel metering component of the aircraft engine comprises a variable frequency motor 1, a booster pump 2, a one-way valve 3, a safety valve 4, a proportional throttle valve 5, an energy accumulator 6, an inlet pressure sensor 7, a metering component 8, a grating sensor 9, a lead screw 10, a stepping motor 11, a manual throttle valve 12, a flow sensor 13, an outlet pressure sensor 14 and the like, wherein the variable frequency motor 1 and the booster pump 2 are power units of the whole system, the variable frequency motor 1 controls the booster pump 2, and hydraulic oil pumped by the booster pump 2 from an oil tank enters an inlet of the metering component 8 through the one-way valve 3. The check valve 3 is used for preventing the impact of fuel oil backflow on the booster pump 2 when the system stops working, the rear end of the check valve 3 is also connected with a safety valve 4 and a proportional throttle valve 5 in parallel, and an oil return pipeline of the safety valve and the proportional throttle valve are communicated with an oil tank. The safety valve 4 is used for preventing the system pressure from being too high and playing a safety protection role. The inlet of the proportional throttle valve 5 is communicated with the energy accumulator 6, and the outlet is communicated with the oil tank. The accumulator 6 is used for absorbing pressure pulsation of the booster pump 2 and maintaining a stable pressure state at the inlet of the metering assembly 8. The inlet pressure of the metering assembly 8 is detected by an inlet pressure sensor 7. The outlet of the metering assembly 8 is communicated with the oil tank after passing through a throttle valve 12 and a flow sensor 13, and the outlet pressure of the metering assembly 8 is detected through an outlet pressure sensor 14.

Referring to fig. 2, the valve core displacement control system of the fuel metering assembly is composed of a grating sensor 9, a lead screw 10, a stepping motor 11, a servo controller 17 and the like. The valve core displacement of the metering assembly 8 is converted from the rotation angle displacement of the stepping motor 11 through the lead screw 10, and the set valve core displacement x of the metering assembly 8 is converted_viThe valve core displacement x of the metering assembly 8 measured by the grating sensor 9 is input as an input signal to the servo controller 17_voThe feedback signal is fed back to the servo controller 17, and the valve core displacement x of the metering assembly 8 measured by the grating sensor 9_voIn the process of feeding back to the servo controller 17 as a feedback signal, aOn-off control digital switch S, where S ═ 1 indicates on, and S ═ 0 indicates off, and the spool displacement feedback difference △ x of the metering assembly 8_v＝x_vi-x_voWhen the valve core is displaced by a feedback difference △ x_vWhen the S is greater than a certain set value, the S is set to be 1, the displacement servo control system of the fuel metering component controls the valve core of the metering component 8 to approach the required value in a closed-loop control mode, and when △ x is greater than the set value_vWhen the displacement is smaller than or equal to the set value, S is set to be 0, namely when the valve core displacement of the metering assembly 8 is within a required error range, the displacement servo control system realizes open-loop control, and further pressure fluctuation caused by the valve core displacement fluctuation is avoided. And the high-precision control of the displacement of the metering assembly is realized by adjusting the PID parameters of the servo controller 17.

Referring to fig. 3, the invention adopts a control strategy of 'pump valve composite control + inlet and outlet pressure coordination control' to realize the accurate control of the outlet pressure and the inlet and outlet pressure difference of the metering assembly 8. Wherein:

the "pump valve compound control" means: the outlet pressure p of the metering component 8 is jointly controlled by the variable frequency motor 1 and the proportional throttle valve 5_oo. The pump valve composite control scheme is as follows: outlet pressure setpoint p of metering assembly 8_oiWhen the outlet pressure set value p_oiWhen the deviation from the detection value of the pressure sensor 14 is larger than the set value m, k is controlled₁＝1，k₂When the rotating speed of the variable frequency motor 1 is equal to 0, keeping the minimum value unchanged, and performing coarse pressure adjustment through a pressure valve control system composed of the proportional throttle valve 5, the PID controller 15, the pressure sensor 7 and the like; when the deviation is less than the set value m, controlling k₁＝0，k₂The opening of the proportional throttle valve 5 is kept unchanged at the current value 1, pressure is finely adjusted through a pressure pump control system composed of the variable frequency motor 1, the PID controller 16, the booster pump 2, the pressure sensor 14 and the like, and finally the outlet pressure of the metering assembly is accurately controlled through reasonably matching and setting parameters of the PID controller 15 and the PID controller 16.

The "inlet and outlet pressure coordination control" means that: automatic control of the outlet pressure p of the metering assembly 8 by means of a "pump-valve combination control" strategy_ooThe inlet and outlet pressures of the metering assembly are sensed by pressure sensor 7 and pressure sensor 14The inlet-outlet pressure difference △ p of the metering assembly is obtained through calculation_iThe pressure difference between the inlet and the outlet is controlled to reach a required value △ p by adjusting the manual throttle valve 12_o。

The working process of the invention is as follows: firstly, the manual throttle valve 12 is adjusted to a middle position, the outlet pressure of the metering assembly 8 is automatically controlled at a certain required value in real time by adopting a method of composite control of the variable frequency motor 1 and the proportional throttle valve 5, the valve core displacement control of the metering assembly 8 is realized by a valve core displacement servo control system of the metering assembly, and meanwhile, the manual throttle valve 2 is adjusted to control the inlet and outlet pressure difference of the metering assembly 8 until the outlet pressure and the inlet and outlet pressure difference of the metering assembly 8 reach the required values.