阅读说明：本技术 一种多功能高速复合金属板材机 (Multifunctional high-speed composite metal plate machine ) 是由 徐连星 徐欣悦 于 2021-07-26 设计创作，主要内容包括：本发明公开了一种多功能高速复合金属板材机,包括开卷机构、设置在开卷机构后端的剪切机构、设置在剪切机构后端的压花机构、设置在压花机构后端的加热机构、设置在加热机构后端的覆膜机构、设置在覆膜机构后端的冷却机构和设置在冷却机构后端的收卷机构；收卷机构与冷却机构之间设置有主牵引机构和保护膜覆膜装置,保护膜覆膜装置设置在主牵引机构的后端；加热机构的前端设置有超音频预加热设备,超音频预加热设备的前端设置有张力站,张力站设置在压花机构的后端。本发明采用上述结构的一种多功能高速复合金属板材机,集剪切、加热、覆膜为一体,提高了生产效率,节省了时间,缩短了生产周期,避免了材料的浪费,降低了成本。(The invention discloses a multifunctional high-speed composite metal plate machine which comprises an uncoiling mechanism, a shearing mechanism arranged at the rear end of the uncoiling mechanism, an embossing mechanism arranged at the rear end of the shearing mechanism, a heating mechanism arranged at the rear end of the embossing mechanism, a film coating mechanism arranged at the rear end of the heating mechanism, a cooling mechanism arranged at the rear end of the film coating mechanism and a coiling mechanism arranged at the rear end of the cooling mechanism, wherein the shearing mechanism is arranged at the rear end of the shearing mechanism; a main traction mechanism and a protective film laminating device are arranged between the winding mechanism and the cooling mechanism, and the protective film laminating device is arranged at the rear end of the main traction mechanism; the front end of heating mechanism is provided with the superaudio and preheats equipment, and superaudio preheats equipment's front end and is provided with the tension station, and the tension station sets up the rear end at knurling mechanism. The multifunctional high-speed composite metal plate machine adopting the structure integrates shearing, heating and film coating, improves the production efficiency, saves time, shortens the production period, avoids material waste and reduces the cost.)

1. The utility model provides a multi-functional high-speed composite metal plate machine which characterized in that:

the film laminating machine comprises an uncoiling mechanism, a shearing mechanism arranged at the rear end of the uncoiling mechanism, an embossing mechanism arranged at the rear end of the shearing mechanism, a heating mechanism arranged at the rear end of the embossing mechanism, a film laminating mechanism arranged at the rear end of the heating mechanism, a cooling mechanism arranged at the rear end of the film laminating mechanism and a coiling mechanism arranged at the rear end of the cooling mechanism;

a main traction mechanism and a protective film laminating device are arranged between the winding mechanism and the cooling mechanism, and the protective film laminating device is arranged at the rear end of the main traction mechanism;

the front end of the heating mechanism is provided with a superaudio frequency preheating device, the front end of the superaudio frequency preheating device is provided with a tension station, and the tension station is arranged at the rear end of the embossing mechanism.

2. The multifunctional high-speed composite metal plate machine as claimed in claim 1, wherein: the uncoiling mechanism comprises an uncoiling and conveying trolley and a hydraulic uncoiler, and the hydraulic uncoiler is arranged on the uncoiling and conveying trolley.

3. The multifunctional high-speed composite metal plate machine as claimed in claim 2, wherein: the shearing mechanism comprises a shearing frame, a lower cutter arranged on the shearing frame, an upper cutter arranged above the lower cutter and a shearing cylinder connected with the upper cutter, the shearing cylinder is fixed on the cylinder frame, and the bottom end of the cylinder frame is fixed on the shearing frame.

4. A multi-functional high-speed composite metal sheet machine according to claim 3, characterized in that: the knurling mechanism includes the knurling frame, sets up knurling motor on the knurling frame, with knurling drive roll that the knurling motor is connected and setting are in the knurling driven voller of knurling drive roll below, the knurling driven voller with the knurling drive roll is all fixed on the knurling frame.

5. The multifunctional high-speed composite metal plate machine as claimed in claim 4, wherein: the tension station comprises a tension frame, two lower tension rollers arranged on the tension frame and an upper tension roller arranged on the tension frame, wherein the upper tension roller is arranged above the central position of the two lower tension rollers, the rear end of the lower tension roller is provided with a tension supporting roller, and the tension supporting roller is fixed on the tension frame.

6. The multifunctional high-speed composite metal plate machine as claimed in claim 5, wherein: the heating mechanism comprises a heating frame and a plurality of heating rollers arranged on the heating frame, the heating rollers are arranged on the same straight line, an upper heating supporting roller and a lower heating supporting roller are arranged at the front end of the heating frame, and the lower heating supporting roller and the upper heating supporting roller are arranged below and above the superaudio frequency preheating device respectively.

7. The multifunctional high-speed composite metal plate machine as claimed in claim 6, wherein: the tectorial membrane mechanism is including setting up lower tectorial membrane of heating frame below is put membrane roller, setting and is in the pneumatic compound roller and the setting of membrane roller rear end are put to lower tectorial membrane the membrane roller is put to the last membrane of pneumatic compound roller rear end, the inside lower membrane backing roll that is provided with in bottom of heating frame, the rear end upper portion of heating frame is provided with the membrane backing roll, the setting height that sets up of going up the membrane backing roll is higher than the setting height of lower membrane backing roll.

8. The multifunctional high-speed composite metal plate machine as claimed in claim 7, wherein: the cooling mechanism is in including setting up last tectorial membrane puts the cooling trough of membrane roller below, setting the cooling frame of cooling trough rear end, setting are in roller and cooling lower roll are gone up in the cooling frame, the cooling lower roll with the roller all sets up to two in the cooling, intercrossing sets up.

9. The multifunctional high-speed composite metal plate machine as claimed in claim 8, wherein: the main traction mechanism comprises a traction frame, a main traction roller arranged on the traction frame and a slave traction roller arranged below the main traction roller, and a traction support roller is arranged below the slave traction roller.

10. The multifunctional high-speed composite metal plate machine as claimed in claim 9, wherein: the winding mechanism comprises a winding and conveying trolley and a hydraulic winding machine, and the hydraulic winding machine is fixed on the winding and conveying trolley.

Technical Field

The invention relates to the technical field of metal plate machines, in particular to a multifunctional high-speed composite metal plate machine.

Background

With the progress of society and the improvement of living standard, there is a growing need for diversification of products, low manufacturing cost, short manufacturing cycle, and the like in society, and a complex production line to which an irreversible cold rolling mill and a processing apparatus such as a surface treatment are connected has been known in the past. When the composite production line is used for welding, the metal plate needs to be stopped in the welding machine, and the production efficiency is low. In addition, the metal plates are rigidly produced in the forming and manufacturing process, and the forming process is designed to assemble, disassemble and transport the forming equipment to the storage, so that the time is consumed, the production period is prolonged, the material waste is caused, the cost is increased, the benefit is obviously influenced, and the enterprise development is not facilitated. In view of the above, there is a need for a multifunctional high-speed composite metal sheet machine.

Disclosure of Invention

The invention aims to provide a multifunctional high-speed composite metal plate machine, which integrates shearing, heating and film coating, improves the production efficiency, saves the time, shortens the production period, avoids the waste of materials and reduces the cost.

In order to achieve the purpose, the invention provides a multifunctional high-speed composite metal plate machine which comprises an uncoiling mechanism, a shearing mechanism arranged at the rear end of the uncoiling mechanism, an embossing mechanism arranged at the rear end of the shearing mechanism, a heating mechanism arranged at the rear end of the embossing mechanism, a film coating mechanism arranged at the rear end of the heating mechanism, a cooling mechanism arranged at the rear end of the film coating mechanism and a coiling mechanism arranged at the rear end of the cooling mechanism, wherein the shearing mechanism is arranged at the rear end of the uncoiling mechanism;

a main traction mechanism and a protective film laminating device are arranged between the winding mechanism and the cooling mechanism, and the protective film laminating device is arranged at the rear end of the main traction mechanism;

the front end of the heating mechanism is provided with a superaudio frequency preheating device, the front end of the superaudio frequency preheating device is provided with a tension station, and the tension station is arranged at the rear end of the embossing mechanism.

Preferably, the uncoiling mechanism comprises an uncoiling and conveying trolley and a hydraulic uncoiler, and the hydraulic uncoiler is arranged on the uncoiling and conveying trolley.

Preferably, the shearing mechanism comprises a shearing frame, a lower cutter arranged on the shearing frame, an upper cutter arranged above the lower cutter and a shearing cylinder connected with the upper cutter, the shearing cylinder is fixed on the cylinder frame, and the bottom end of the cylinder frame is fixed on the shearing frame.

Preferably, the knurling mechanism includes the knurling frame, sets up knurling motor on the knurling frame, with knurling drive roll that the knurling motor is connected with set up and be in knurling driven voller below the knurling drive roll, knurling driven voller with the knurling drive roll is all fixed on the knurling frame.

Preferably, the tension station comprises a tension frame, two lower tension rollers arranged on the tension frame and an upper tension roller arranged on the tension frame, the upper tension roller is arranged above the central position of the two lower tension rollers, a tension support roller is arranged at the rear end of the lower tension roller, and the tension support roller is fixed on the tension frame.

Preferably, the heating mechanism comprises a heating frame and a plurality of heating rollers arranged on the heating frame, the heating rollers are arranged on the same straight line, an upper heating supporting roller and a lower heating supporting roller are arranged at the front end of the heating frame, and the lower heating supporting roller and the upper heating supporting roller are arranged below and above the superaudio frequency preheating device respectively.

Preferably, the tectorial membrane mechanism is including setting up lower tectorial membrane of heating frame below is put membrane roller, setting and is in the pneumatic compound roller of membrane roller rear end is put with the setting to tectorial membrane down the pneumatic compound roller of last membrane of pneumatic compound roller rear end is put the membrane roller, the inside membrane backing roll that is provided with down in bottom of heating frame, the rear end upper portion of heating frame is provided with the membrane backing roll, the setting height of going up the membrane backing roll is higher than the setting height of membrane backing roll down.

Preferably, the cooling mechanism includes the cooling trough that sets up go up tectorial membrane and put membrane roller below, set up and be in the cooling frame of cooling trough rear end, setting are in the roller and the lower roller of cooling are gone up in the cooling frame, the lower roller of cooling with the roller all sets up to two on the cooling, intercrossing sets up.

Preferably, the main traction mechanism comprises a traction frame, a main traction roller arranged on the traction frame and a slave traction roller arranged below the main traction roller, and a traction support roller is arranged below the slave traction roller.

Preferably, the winding mechanism comprises a winding and conveying trolley and a hydraulic winding machine, and the hydraulic winding machine is fixed on the winding and conveying trolley.

Therefore, the multifunctional high-speed composite metal plate machine adopting the structure integrates shearing, heating and film coating, improves the production efficiency, saves time, shortens the production period, avoids material waste and reduces the cost.

The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.

Drawings

FIG. 1 is a schematic structural view of an embodiment of a multifunctional high-speed composite metal plate machine according to the present invention;

FIG. 2 is a schematic structural view of an uncoiling mechanism of an embodiment of the multifunctional high-speed composite metal plate machine of the present invention;

FIG. 3 is a schematic structural diagram of a shearing mechanism, an embossing mechanism and a tension station of an embodiment of the multifunctional high-speed composite metal plate machine of the invention;

FIG. 4 is a schematic structural diagram of a heating mechanism and a film covering mechanism of an embodiment of the multifunctional high-speed composite metal plate machine of the invention;

FIG. 5 is a schematic structural view of a cooling mechanism and a drawing mechanism of an embodiment of the multifunctional high-speed composite metal plate machine of the present invention;

FIG. 6 is a schematic structural diagram of a winding mechanism of an embodiment of the multifunctional high-speed composite metal plate machine of the present invention.

Detailed Description

The technical solution of the present invention is further illustrated by the accompanying drawings and examples.

Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

Examples

Fig. 1 is a schematic structural diagram of an embodiment of a multifunctional high-speed composite metal plate machine according to the present invention, and as shown in the drawing, the present invention provides a multifunctional high-speed composite metal plate machine, which includes an uncoiling mechanism 1, a shearing mechanism 2 disposed at the rear end of the uncoiling mechanism 1, an embossing mechanism 3 disposed at the rear end of the shearing mechanism 2, a heating mechanism 4 disposed at the rear end of the embossing mechanism 3, a film covering mechanism 5 disposed at the rear end of the heating mechanism 4, a cooling mechanism 6 disposed at the rear end of the film covering mechanism 5, and a coiling mechanism 7 disposed at the rear end of the cooling mechanism 6. A main traction mechanism 8 and a protective film laminating device 9 are arranged between the winding mechanism 7 and the cooling mechanism 6, and the protective film laminating device 9 is arranged at the rear end of the main traction mechanism 8; the front end of the heating mechanism 4 is provided with a superaudio frequency preheating device 10, the front end of the superaudio frequency preheating device 10 is provided with a tension station 11, and the tension station 11 is arranged at the rear end of the embossing mechanism 3. The uncoiling mechanism is used for uncoiling, the uncoiled metal base material is sheared to a proper size through the shearing mechanism, then the sheared metal base material enters the embossing mechanism for embossing, the embossed metal base material keeps the plate flat through the tension station, then the plate is preheated through the superaudio preheating device, then the plate enters the heating mechanism for heating, the heated plate, the lower film and the upper film are simultaneously coated with films through the film coating mechanism, the coated plate is cooled through the cooling mechanism, the cooled plate is drawn to the position of the protective film coating device through the main drawing mechanism to be coated with the protective film, and finally the plate is coiled at the position of the coiling mechanism. The cutting, heating and film covering are integrated, so that the production efficiency is improved, and the cost is reduced.

Fig. 2 is a schematic structural diagram of an uncoiling mechanism of an embodiment of the multifunctional high-speed composite metal plate machine of the invention, and as shown in the figure, the uncoiling mechanism 1 comprises an uncoiling and conveying trolley 101 and a hydraulic uncoiler 102, and the hydraulic uncoiler 102 is arranged on the uncoiling and conveying trolley 101.

Fig. 3 is a schematic structural diagram of a shearing mechanism of an embodiment of the multifunctional high-speed composite metal plate machine of the invention, and as shown in the figure, the shearing mechanism 2 includes a shearing frame 201, a lower knife 202 disposed on the shearing frame 201, an upper knife 203 disposed above the lower knife 202, and a shearing cylinder 204 connected with the upper knife 203, the shearing cylinder 204 is fixed on a cylinder frame 205, and the bottom end of the cylinder frame 205 is fixed on the shearing frame 201. The upper cutter is driven to descend by the shearing cylinder, and the plate is sheared. The embossing mechanism 3 comprises an embossing frame 301, an embossing motor 302 arranged on the embossing frame 301, an embossing drive roller 303 connected with the embossing motor 302, and an embossing driven roller 304 arranged below the embossing drive roller 302, wherein the embossing driven roller 304 and the embossing drive roller 302 are both fixed on the embossing frame 301. And after the embossing motor is started, the embossing driving roller is driven to emboss the plate. The tension station 11 includes a tension frame 110, two lower tension rollers 111 disposed on the tension frame 110, and an upper tension roller 112 disposed on the tension frame 110, the upper tension roller 112 is disposed above the center position of the two lower tension rollers 111, a tension support roller 113 is disposed at the rear end of the rear lower tension roller 111, and the tension support roller 113 is fixed on the tension frame 110. The plate coming out from the space between the upper embossing roller and the lower embossing roller sequentially passes through the lower tension roller at the front end, the upper tension roller, the lower tension roller at the rear end and the tension supporting roller and then enters the superaudio frequency preheating device.

Fig. 4 is a schematic structural diagram of a heating mechanism and a film coating mechanism of an embodiment of a multifunctional high-speed composite metal plate machine according to the present invention, as shown in the figure, the heating mechanism 4 includes a heating frame 401 and a plurality of heating rollers 402 disposed on the heating frame 401, the plurality of heating rollers 402 are all disposed on the same straight line, an upper heating support roller 403 and a lower heating support roller 404 are disposed at the front end of the heating frame 401, and the lower heating support roller 404 and the upper heating support roller 403 are respectively disposed below and above the superaudio frequency preheating device 10. The film laminating mechanism 5 comprises a lower film laminating and film releasing roller 501 arranged below the heating frame 401, a pneumatic composite roller 502 arranged at the rear end of the lower film laminating and film releasing roller 501 and an upper film laminating and film releasing roller 503 arranged at the rear end of the pneumatic composite roller 502, a lower film supporting roller 504 is arranged inside the bottom end of the heating frame 401, an upper film supporting roller 505 is arranged on the upper portion of the rear end of the heating frame 401, and the setting height of the upper film supporting roller 505 is higher than that of the lower film supporting roller 504. The plate coming from the tension supporting roll sequentially passes through the lower heating supporting roll, the ultrasonic frequency preheating device and the upper heating supporting roll and then enters the heating roll to be heated, the added plate enters the pneumatic composite roll, meanwhile, the lower film enters the pneumatic composite roll from the lower film covering film releasing roll through the lower film supporting roll, meanwhile, the upper film enters the pneumatic composite roll from the upper film covering film releasing roll through the upper film supporting roll, and the upper film, the plate and the lower film are covered with films on the pneumatic composite roll.

Fig. 5 is a schematic structural diagram of a cooling mechanism and a drawing mechanism of an embodiment of a multifunctional high-speed composite metal plate machine of the invention, as shown in the figure, the cooling mechanism 6 includes a cooling water tank 601 arranged below an upper film covering and film placing roller 503, a cooling rack 602 arranged at the rear end of the cooling water tank 601, an upper cooling roller 603 and a lower cooling roller 604 arranged in the cooling rack 602, and the two lower cooling rollers 604 and the upper cooling roller 603 are arranged to intersect with each other. The main traction mechanism 8 includes a traction frame 801, a main traction roller 802 provided on the traction frame 801, and a sub-traction roller 803 provided below the main traction roller 802, and a traction support roller 804 is provided below the sub-traction roller 803. The plate after the tectorial membrane carries out primary cooling through the cooling trough, then gets into and goes up the roller through the cooling lower roll, the roller is gone up in the cooling lower roll, the cooling in proper order and cools off, and the plate after the cooling enters into between main carry over pinch rolls and the follow carry over pinch rolls through pulling the backing roll, then enters into and carries out the tectorial membrane in the protection film tectorial membrane device.

Fig. 6 is a schematic structural diagram of a winding mechanism of an embodiment of a multifunctional high-speed composite metal plate machine of the invention, as shown in the figure, the winding mechanism 7 comprises a winding and conveying trolley 701 and a hydraulic winding machine 702, and the hydraulic winding machine 702 is fixed on the winding and conveying trolley 701. And rolling the plate coated with the protective film through a hydraulic rolling machine.

Therefore, the multifunctional high-speed composite metal plate machine adopting the structure integrates shearing, heating and film coating, improves the production efficiency, saves time, shortens the production period, avoids material waste and reduces the cost.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: modifications and equivalents may be made to the invention without departing from the spirit and scope of the invention.