Piston sealing system
阅读说明:本技术 活塞密封系统 (Piston sealing system ) 是由 E·D·达尔马斯 R·A·布洛姆 于 2018-03-30 设计创作,主要内容包括:公开了一种活塞和汽缸布置结构,其中,在活塞裙部的壁和/或汽缸上设置间隔开的凹穴的区域,以便在活塞和汽缸之间产生等效密封。可以呈具有多个竖向间隔开的行的图案来设置凹穴。(A piston and cylinder arrangement is disclosed in which areas of spaced pockets are provided on the wall of the piston skirt and/or the cylinder to create an equivalent seal between the piston and cylinder. The pockets may be arranged in a pattern having a plurality of vertically spaced rows.)
1. A sealing system, comprising:
a first structured surface;
an occlusion element having a first end, a second end, and an occlusion element surface extending between the first end and the second end;
a plurality of laterally spaced apart pockets arranged in a plurality of rows to form pocket areas on the first structural surface but not extending through the first structural surface or on the occlusion element surface but not extending through the occlusion element surface or on both the first structural surface and the occlusion element surface but not extending through both the first structural surface and the occlusion element surface; and
a working fluid provided at a first end of the obstruction element at an elevated pressure relative to a working fluid pressure at a second end of the obstruction element,
wherein the first structural surface is disposed proximate to and spaced a substantially uniform distance from the occlusion element surface; and
wherein an equivalent seal is created by the interaction of the working fluid with the pocket region.
2. The sealing system of claim 1, wherein the sealing system further comprises:
an equalization groove formed on the first structure surface but not extending through the first structure surface or in the pocket region on the occlusion element surface but not extending through the occlusion element surface, wherein the equalization groove is a continuous closed loop structure extending around a circumference of the first structure or occlusion element.
3. The sealing system of claim 1, wherein the plurality of laterally spaced pockets are of similar size and shape.
4. The sealing system of claim 1, wherein the plurality of laterally spaced pockets are of different sizes and shapes.
5. The sealing system of claim 1, wherein the plurality of laterally spaced pockets are arranged in a pattern having a plurality of rows of pockets and a plurality of columns of pockets.
6. The sealing system of claim 1, wherein the plurality of laterally spaced pockets each have a pocket mouth with a sharp edge formed at a junction of the pocket and the first structural surface or the obstruction element surface.
7. The sealing system of claim 1, wherein the first structural surface is provided by a cylinder wall and the obstruction element surface is provided by a skirt of a piston.
8. The sealing system of claim 7, wherein the cylinder wall is disposed in a cylinder of an internal combustion engine and the piston is an internal combustion engine piston.
9. The sealing system of claim 1, wherein the plurality of laterally spaced pockets each have a circular pocket mouth formed at a junction of the pocket and the first structural surface or the obstruction member surface.
10. The sealing system of claim 1, wherein the plurality of laterally spaced pockets each have a rectangular pocket mouth formed at a junction of the pocket and the first structural surface or the obstruction member surface.
11. The sealing system of claim 1, wherein one or more of the plurality of laterally spaced pockets have a converging portion and a diverging portion.
12. A sealing system, comprising:
a first structured surface;
an occlusion element having a first end, a second end, and an occlusion element surface extending between the first end and the second end; and
a plurality of spaced apart pockets arranged as pocket areas on the first structure surface but not extending through the first structure surface or the obstruction element surface but not extending through the obstruction element surface or both the first structure surface and the obstruction element surface but not extending through both the first structure surface and the obstruction element surface,
wherein the first structural surface is disposed proximate to and spaced a substantially uniform distance from the occlusion element surface.
13. The sealing system of claim 12, wherein the sealing system further comprises:
an equalization channel formed on the first structure surface but not extending through the first structure surface or in the pocket region of the obstruction element surface but not extending through the obstruction element surface, wherein the equalization channel is a continuous closed loop structure extending around the circumference of the first structure or obstruction element.
14. The sealing system of claim 12, wherein the plurality of spaced pockets are of similar size and shape.
15. The sealing system of claim 12, wherein the plurality of spaced pockets are of different sizes and shapes.
16. The sealing system of claim 12, wherein the plurality of spaced pockets are arranged in a pattern having a plurality of rows of pockets and a plurality of columns of pockets.
17. The sealing system of claim 12, wherein the plurality of spaced apart pockets each have a pocket mouth with a sharp edge formed at a junction of the pocket and the first structural surface or the obstruction element surface.
18. The sealing system of claim 12, wherein the first structural surface is provided by a cylinder wall and the obstruction element surface is provided by a skirt of a piston.
19. The sealing system of claim 18, wherein the cylinder wall is disposed in a cylinder of an internal combustion engine and the piston is an internal combustion engine piston.
20. The sealing system of claim 12, wherein the plurality of spaced apart pockets each have a circular pocket mouth formed at a junction of the pocket and the first structural surface or the obstruction member surface.
21. The sealing system of claim 12, wherein the plurality of spaced apart pockets each have a rectangular pocket mouth formed at a junction of the pocket and the first structural surface or the obstruction member surface.
22. The sealing system of claim 12, wherein one or more of the plurality of spaced pockets have a converging portion and a diverging portion.
23. An internal combustion engine, comprising:
an engine cylinder having a cylinder wall;
a piston disposed in the engine cylinder, the piston having a skirt and a head; and
a plurality of spaced apart pockets disposed as pocket areas on the piston skirt but not extending through the piston skirt or the engine cylinder but not extending through the engine cylinder or both the piston skirt and the engine cylinder but not extending through both the piston skirt and the engine cylinder.
24. The internal combustion engine of claim 23, wherein the internal combustion engine further comprises:
an equalization channel formed on the first structure surface but not extending through the first structure surface or in the pocket region on the occlusion element surface but not extending through the occlusion element surface, wherein the equalization channel is a continuous closed loop structure extending around a circumference of the first structure or occlusion element.
25. The internal combustion engine of claim 23, wherein the plurality of spaced pockets are of similar size and shape.
26. The internal combustion engine of claim 23, wherein the plurality of spaced pockets are of different sizes and shapes.
27. The internal combustion engine of claim 23, wherein the plurality of spaced pockets are arranged in a pattern having a plurality of rows and columns of pockets.
28. The internal combustion engine of claim 23, wherein the plurality of spaced apart pockets each have a pocket mouth with a sharp edge formed at a junction of the pocket and the first structural surface or the blocking element surface.
29. The internal combustion engine of claim 23, wherein the plurality of spaced apart pockets each have a circular pocket mouth formed at a junction of the pocket and the first structural surface or the blocking element surface.
30. The internal combustion engine of claim 23, wherein the plurality of spaced apart pockets each have a rectangular pocket mouth formed at a junction of the pocket and the first structural surface or the blocking element surface.
31. A method of sealing a first structural surface against a blocking element surface between a blocking element first end and a blocking element second end, wherein the first structural surface is disposed proximate to and spaced a substantially uniform distance from the blocking element surface, the method comprising:
providing a plurality of laterally spaced apart pockets arranged in a plurality of rows to form pocket regions on the first structural surface but not extending through the first structural surface or on the occlusion element surface but not extending through the occlusion element surface or on both the first structural surface and the occlusion element surface but not extending through both the first structural surface and the occlusion element surface;
providing a working fluid at the obstruction member first end; and
moving the obstruction member surface relative to the first structural surface to create an equivalent seal due to working fluid turbulence caused by the pocket region.
Technical Field
The present invention relates generally to systems and methods for forming a seal between a blocking element, such as a reciprocating piston, and a surface adjacent to the blocking element, such as a wall of a piston cylinder.
Background
Reciprocating piston and cylinder arrangements in internal combustion engines, pumps, etc. typically require sealing between the piston and the cylinder so that a pressure differential may exist between the two ends of the piston. This pressure differential allows the piston to provide a fluid pumping action useful in many things including pumps and internal combustion engines. A sufficiently sealed piston and cylinder arrangement may be used in, for example, two-stroke, four-stroke or multi-stroke internal combustion engines, free piston engines, heat engines, turbochargers, superchargers, compressors, pumps and vacuum cleaners.
It will be understood that reference herein to a "cylinder" is not limited to a chamber having a cylindrical shape or a circular cross-section. Conversely, the term "cylinder" refers to any chamber or cavity that can receive a piston having a profile adapted to allow the piston to seal against the side wall of the cylinder, but at the same time allow the piston to slide back and forth within the cylinder in a pumping motion.
An engine cylinder may include one or more intake ports and one or more exhaust ports that collectively allow gas to flow into and out of the engine cylinder, respectively. Engine valves, such as poppet valves, may be used to selectively open and close the intake and exhaust ports. The selective timed opening and closing of the intake and exhaust valves, in conjunction with the pumping motion of the engine piston and the introduction of fuel, may provide air/fuel feedstock to the engine cylinder for combustion and remove spent feedstock exhaust from the cylinder after combustion.
For example, existing engine pistons for otto or diesel cycle operation typically have a generally cylindrical shape. More specifically, a typical otto or diesel cycle engine piston may have a generally smooth cylindrical skirt with a circular cross-section that includes a circumferential recess for receiving one or more sealing piston rings. The piston and piston ring assembly is reciprocally slidable within the cylinder between a top dead center position and a bottom dead center position. The interface of the piston ring with the cylinder wall may be lubricated using, for example, engine oil.
Internal combustion engines almost universally require a liquid lubricant, such as engine oil, to lubricate the interface between the piston and the cylinder in which the piston moves back and forth in a reciprocating manner. Lubrication systems are often a critical task, and failure of a lubrication system can be catastrophic. The need for piston lubricants brings with it a number of disadvantages. The lubricant wears and becomes contaminated over time and therefore needs to be replaced, thereby increasing costs and causing inconvenience to the operation of the engine. Many lubricants require pumps and passages to reapply the lubricant to moving parts such as the engine pistons. The pumps and channels and other components of the active lubrication system need to function properly and seals need to be made between the interconnected components. As the seals deteriorate over time, lubrication system leaks occur naturally, and the pump leaks and wears, further increasing maintenance costs and inconvenience engine operation. Leakage can also allow lubricant to enter the combustion chamber, thereby interfering with combustion and fouling the fuel injector and spark or glow plug. The lubricant in the combustion chamber can also lead to harmful exhaust emissions. Leakage can also result in contamination of the lubricant with combustion byproducts. All of the above problems are associated with the use of lubricated pistons and all add to the failure mode and maintenance costs. Thus, there is a need for an internal combustion engine that relies less or not at all on piston lubrication.
Although embodiments of the present invention are not limited to use in internal combustion engines, such engines may benefit from the present invention because they routinely use a piston and cylinder arrangement in which the piston is sealed against the cylinder using one or more vertically spaced sealing piston rings disposed about the outer surface of the piston skirt. Many other devices besides internal combustion engines and pumps may include moving elements between which a seal needs to be formed. Embodiments of the present invention may be used for these applications as well.
Disclosure of Invention
It is therefore an object of some, but not all embodiments of the invention to provide a non-contact or semi-non-contact sealing system and method between a blocking element and an adjacent surface.
It is therefore an object of some, but not all embodiments of the invention to provide a non-contacting or semi-non-contacting sealing system and method between a piston (with or without piston rings) and a surrounding cylinder.
It is also an object of some, but not all embodiments of the invention to provide sealing systems and methods that reduce frictional losses due to contact between piston rings and surrounding cylinders by reducing or eliminating the use of piston rings.
It is also an object of some, but not necessarily all, embodiments of the invention to provide a sealing system and method that does not require the use of lubricant or requires less replacement of lubricant.
It is also an object of some, but not all embodiments of the invention to provide a low-wear sealing system and sealing method that produces less wear on components within the system, thereby reducing maintenance requirements and increasing reliability of the system.
It is also an object of some, but not all embodiments of the invention to reduce the number of parts required for sealing to reduce the cost of the system and the replacement parts inventory requirements.
It is also an object of some, but not all embodiments of the invention to provide improved heat transfer between the piston and the cylinder surface, thereby reducing the complexity of the cooling system and increasing the efficiency of the system.
It is also an object of some, but not all, embodiments of the present invention to provide a restorative, self-correcting centering action of a moving member, such as a reciprocating piston, within a cylinder.
These and other advantages of some, but not all embodiments of the invention will be apparent to those of ordinary skill in the art of internal combustion engines.
In response to the foregoing challenges, applicants have developed an innovative sealing system comprising: a first structured surface; an occlusion element having a first end, a second end, and an occlusion element surface extending between the first end and the second end; a plurality of laterally spaced apart pockets arranged in a plurality of rows to form pocket regions on the first structural surface but not extending through the first structural surface or on the occlusion element surface but not extending through the occlusion element surface or on both the first structural surface and the occlusion element surface but not extending through the first structural surface and the occlusion element surface; and a working fluid provided at the obstruction element first end at an elevated pressure relative to a working fluid pressure at the obstruction element second end, wherein the first structural surface is disposed proximate to and spaced a substantially uniform distance from the obstruction element surface; and wherein the equivalent seal is created by the interaction of the working fluid with the pocket region.
The applicant has further developed an innovative sealing system comprising: a first structured surface; and an occlusion element having a first end, a second end, and an occlusion element surface extending between the first end and the second end; and a plurality of spaced apart pockets provided as pocket regions on the first structural surface but not extending through the first structural surface or the occlusion element surface but not extending through the occlusion element surface or both the first structural surface and the occlusion element surface but not extending through both the first structural surface and the occlusion element surface, wherein the first structural surface is disposed in proximity to the occlusion element surface and spaced apart from the occlusion element surface by a substantially uniform distance.
The applicant has further developed an innovative internal combustion engine comprising: an engine cylinder having a cylinder wall; a piston disposed in an engine cylinder, the piston having a skirt and a head; and a plurality of spaced apart pockets arranged as pocket regions on the piston skirt but not extending through the piston skirt or the engine cylinder but not extending through the engine cylinder or both the piston skirt and the engine cylinder but not extending through both the piston skirt and the engine cylinder.
Applicants have further developed an innovative method of sealing a first structural surface against a blocking element surface between a blocking element first end and a blocking element second end, wherein the first structural surface is disposed proximate to and spaced a substantially uniform distance from the blocking element surface, the method comprising: providing a plurality of laterally spaced apart pockets arranged in a plurality of rows to form pocket regions on the first structural surface but not extending through the first structural surface or on the occlusion element surface but not extending through the occlusion element surface or on both the first structural surface and the occlusion element surface but not extending through both the first structural surface and the occlusion element surface; providing a working fluid at the obstruction member first end; the obstruction member surface is moved relative to the first structural surface to create an equivalent seal due to working fluid turbulence caused by the pocket region.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
Drawings
To assist in understanding the invention, reference will now be made to the drawings, in which like reference numerals refer to like elements. The drawings are exemplary only, and should not be construed as limiting the invention.
FIG. 1 is a partial cross-sectional end view of an internal combustion engine cylinder and a side view of a piston disposed therein, wherein the piston is attached to a non-guided connecting rod and includes an external seal structure formed in accordance with a first embodiment of the present invention.
FIG. 2 is a partial cross-sectional end view of an internal combustion engine cylinder and a side view of a piston disposed therein, wherein the piston is attached to a guide connecting rod and includes an external seal structure formed in accordance with a second embodiment of the present invention.
FIG. 3 is a cross-sectional view of the piston and cylinder of FIG. 1 taken through cut line 3-3, wherein the piston includes an outer seal structure formed in accordance with a first embodiment of the present invention.
Fig. 4 is an isometric enlargement of a portion of the piston wall defined by cut line 4-4 in fig. 2, wherein the piston wall portion includes an external seal formed in accordance with the first and second embodiments of the present invention.
Figure 5 is an isometric view of a rectangular variation of a piston formed in accordance with a third embodiment of the present invention.
Figure 6 is an isometric view of a rectangular variation of a piston formed in accordance with a fourth embodiment of the present invention.
FIG. 7 is a top view of a rotary engine cylinder and rotor including an outer seal structure formed in accordance with a fifth embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Referring to FIG. 1, in a first embodiment of the invention, a cooperatively formed
The
The
The
Referring to fig. 1 and 3, the outer surface or face of the
The
With reference to fig. 3, the arrangement of the
With continued reference to fig. 3, the
The turbulence generated may depend on the physical properties of the working fluid 26 in the system as well as the diameter (or height and width), internal geometry, associated location and depth of each
When the
The local turbulence at each
The rate of seal system leakage may be modified by using different spacing patterns of
In addition to the design parameters of each
Referring to fig. 1 and 3, the
An alternative embodiment of the invention is shown in fig. 2 and 4. Referring to fig. 2, the
In an alternative embodiment of the present invention, the
A fifth embodiment of the invention is shown in fig. 7, which shows a partial cross-sectional view of a rotary engine housing and internal rotary engine components. The rotary engine housing may house the first
It is understood that the pistons, vanes, and other structures configured to form an equivalent seal with a surface such as a chamber wall (collectively "blocking elements") can be used not only in generators, but also in pumps and other devices in which a seal or equivalent seal is desired.
It is also understood that in alternative embodiments, the
It is also understood that the foregoing structure may be used to provide a sealed system for fluids including, but not limited to, compressible fluids, gases, liquids, suspensions, plasma, and bose-einstein condensate.
It is also understood that the
It is also understood that in some embodiments, the
As will be understood by those skilled in the art, the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The above-described elements are provided as illustrative examples of one technique for implementing the present invention. Those skilled in the art will recognize that many other embodiments are possible without departing from the invention as described in the claims. For example, the pockets and/or pattern of pockets need not be uniform and/or the lands need not be flat without departing from the intended scope of the invention. Furthermore, the pattern of pockets may be provided in the cylinder wall instead of and/or in addition to on the piston skirt. Accordingly, the disclosure of the present invention is intended to be illustrative, but not limiting, of the scope of the invention. It is intended that the present invention cover all such modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
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