阅读说明：本技术 炭板装炭系统及方法 (Carbon plate carbon loading system and method ) 是由 张斌 高新发 吴振刚 付光明 郑浩 王兴华 刘祺琦 于 2019-10-29 设计创作，主要内容包括：本发明公开了炭板装炭系统及方法,原料储罐的进料口与第一真空上料机相连并实现上料,所述原料储罐的出料口通过粉料输送管与第二真空上料机相连,所述第二真空上料机设置在给料罐的顶部,所述给料罐的出料口安装有给料机,所述给料机的出料口通过管道与其正下方的第一振动台相连并实现振动装料,在第一振动台的前端和后端分别设置有用于输送炭板模具的滚筒输送机,所述第一振动台的后续输送线上设置有第二振动台,所述第二振动台的后续输送线上设置有用于封口的炭板封口机,所述炭板封口机的后道工序设置有用于称重的电子秤。经过气动振动台密实填装进入炭板内部后进行自动封装,以获得较高的炭板装炭一致性填装水平和炭板外观质量。(The invention discloses a carbon plate charging system and a method, wherein a feed inlet of a raw material storage tank is connected with a first vacuum charging machine to realize charging, a discharge outlet of the raw material storage tank is connected with a second vacuum charging machine through a powder conveying pipe, the second vacuum charging machine is arranged at the top of a feeding tank, a feeding machine is arranged at the discharge outlet of the feeding tank, the discharge outlet of the feeding machine is connected with a first vibrating table right below the feeding machine through a pipeline to realize vibrating charging, roller conveyors for conveying carbon plate molds are respectively arranged at the front end and the rear end of the first vibrating table, a second vibrating table is arranged on a subsequent conveying line of the first vibrating table, a carbon plate sealing machine for sealing is arranged on the subsequent conveying line of the second vibrating table, and an electronic scale for weighing is arranged in the subsequent process of the carbon plate sealing machine. The carbon plate is densely filled by a pneumatic vibration table and automatically packaged after entering the carbon plate, so that the higher carbon plate carbon filling consistency filling level and the carbon plate appearance quality are obtained.)

1. Charcoal board dress charcoal system, its characterized in that: the device comprises a raw material storage tank (2), wherein a feed inlet of the raw material storage tank (2) is connected with a first vacuum feeding machine (1) and realizes feeding, a discharge outlet of the raw material storage tank (2) is connected with a second vacuum feeding machine (5) through a powder conveying pipe (21), the second vacuum feeding machine (5) is arranged at the top of a feeding tank (6), a feeding machine (7) is installed at the discharge outlet of the feeding tank (6), the discharge outlet of the feeding machine (7) is connected with a first vibrating table (8-1) right below the feeding machine through a pipeline and realizes vibrating feeding, a roller conveyor (9) used for conveying a carbon plate mold is respectively arranged at the front end and the rear end of the first vibrating table (8-1), a second vibrating table (8-2) is arranged on a subsequent conveying line of the first vibrating table (8-1), a carbon plate sealing machine (10) used for sealing is arranged on a subsequent conveying line of the second vibrating table (8-2), the subsequent process of the carbon plate sealing machine (10) is provided with an electronic scale (12) for weighing.

2. The carbon plate charging system of claim 1, wherein: in the feeding process, a material suction port of the first vacuum feeding machine (1) is connected with a raw material supply vehicle (13) through a material suction pipe (14) to realize feeding; the controller of the first vacuum feeding machine (1) is connected with a first electric control cabinet (11-1) used for controlling the action of the first vacuum feeding machine through a signal line, the first vacuum feeding machine (1) is connected with an air source device (51) used for providing power through a main air supply pipe (16), and a first manual ball valve (15) used for controlling the on-off of air is installed on the main air supply pipe (16).

3. The carbon plate charging system of claim 1, wherein: still be provided with dust pelletizing system, dust pelletizing system includes dust absorption house steward (27), be linked together in the top dust absorption mouth of raw materials storage tank (2) and the dust absorption mouth of first vacuum material loading machine (1) respectively through the bleeder on dust absorption house steward (27), dust absorption house steward (27) link to each other with dust remover (4) through first dust absorption pipe (28), dust remover (4) link to each other through the suction opening of exhaust column (23) with dust exhausting fan (3), the bottom of dust remover (4) is provided with first manual butterfly valve (26) that are used for arranging the material.

4. The carbon plate charging system of claim 3, wherein: the dust remover (4) adopts a pulse dust remover, a plurality of dust blowing pipes of the pulse dust remover are respectively connected with a main gas supply pipe (16) through a first electric control ball valve (25), and a second manual ball valve (24) is arranged on a branch loop of the pulse dust remover; the first electric control ball valve (25) is connected with a second electric control cabinet (11-2) for controlling the opening and closing of the first electric control ball valve; the exhaust fan (23) is driven by a first motor (22), and a driver of the first motor (22) is connected with the second electric control cabinet (11-2) through a signal line and controls the start and stop of the second electric control cabinet.

5. The carbon plate charging system of claim 1, wherein: a discharge hole of the raw material storage tank (2) is provided with a blanking ball valve (20), the blanking ball valve (20) is connected with a second motor (19) and controls the second motor to be opened and closed, and a driver of the second motor (19) is connected with a second electric control cabinet (11-2) through a signal line and controls the second electric control cabinet to act;

the end position of the powder conveying pipe (21) is communicated with an air source, a first electric control butterfly valve (17) and a third manual ball valve (18) are installed on the powder conveying pipe (21), and the first electric control butterfly valve (17) is connected with a second electric control cabinet (11-2) through a signal line.

6. The carbon plate charging system of claim 1, wherein: the controller of the second vacuum feeding machine (5) is connected with a second electric control cabinet (11-2) used for controlling the action of the second vacuum feeding machine through a signal line, the second vacuum feeding machine (5) is connected with an air source device (51) used for providing power through a first branch air supply pipe (37), and a fourth manual ball valve (36) used for controlling the on-off of air is installed on the first branch air supply pipe (37).

7. The carbon plate charging system of claim 1, wherein: a dust suction port at the top of the feeding tank (6) is connected with a dust suction main pipe (27) through a second dust suction pipe (35), a second electric control butterfly valve (34) is installed on the second dust suction pipe (35), and the second electric control butterfly valve (34) is connected with a second electric control cabinet (11-2) through a signal line; the lower part and the upper portion of feed tank (6) are provided with low material level sensor (33) and high material level sensor (50) respectively, low material level sensor (33) and high material level sensor (50) link to each other with automatically controlled cabinet (11-2) of second through the signal line respectively to the storage capacity of control feed tank (6).

8. The carbon plate charging system of claim 1, wherein: the roller conveyor (9) positioned in front of the first vibrating table (8-1) is driven by a third motor (31), and a driver of the third motor (31) is connected with a second electric control cabinet (11-2) through a signal line; the roller conveyor (9) positioned in front of the first vibrating table (8-1) is connected in a multi-group butt joint mode and is controlled by a fourth motor (38) and a fifth motor (39) respectively, a driver of the fourth motor (38) is connected with the second electric control cabinet (11-2) through a signal line, and a driver of the fifth motor (39) is connected with the third electric control cabinet (11-3) through a signal line.

9. The carbon plate charging system of claim 1, wherein: the first vibrating table (8-1) is connected with a first two-position two-way electromagnetic valve (30) for controlling the vibration of the first vibrating table, the first two-position two-way electromagnetic valve (30) is connected with an air source device (51) through a branch air pipe, and the first two-position two-way electromagnetic valve (30) is connected with a second electric control cabinet (11-2) through a signal wire;

the second vibration table (8-2) is connected with a second two-position two-way electromagnetic valve (43) for controlling the vibration of the second vibration table, the second two-position two-way electromagnetic valve (43) is connected with an air source device (51) through a second branch air supply pipe (45), and the second two-position two-way electromagnetic valve (43) is connected with a third electric control cabinet (11-3) through a signal line; a fifth manual ball valve (44) is mounted on the second branch air supply pipe (45);

a top vibrating cylinder group is respectively arranged right above the first vibrating table (8-1) and the second vibrating table (8-2), the top vibrating cylinder group is connected with an air source device (51) through a first two-position four-way solenoid valve (40) and a third branched air supply pipe (42), and a sixth manual ball valve (41) is arranged on the third branched air supply pipe (42); the first two-position four-way electromagnetic valve (40) is connected with a third electric control cabinet (11-3) through a signal wire;

a sealing cylinder (46) of the carbon plate sealing machine (10) is connected with an air source device (51) through a second two-position four-way electromagnetic valve (47) and a fourth branch air supply pipe (49), a seventh manual ball valve (48) is installed on the fourth branch air supply pipe (49), and the second two-position four-way electromagnetic valve (47) is connected with a fourth electric control cabinet (11-4) through a signal line;

and the tops of the first vibrating table (8-1) and the second vibrating table (8-2) are respectively provided with a dust hood, and the dust hoods are respectively connected with a dust collection header pipe (27) through dust collection pipes.

10. A method for charging charcoal by using the charcoal plate charging system of any one of claims 1 to 9, wherein:

step 1: a material suction pipe (14) of a first vacuum feeding machine (1) fills raw materials into a raw material storage tank (2);

step 2: starting the dust remover (4), and discharging the raised dust out of the system under the combined action of the dust remover (4) and the fan (3) after carbon particles discharged from a dust discharge port of the raw material storage tank (2) enter the dust remover (4) through the dust collection main pipe (27);

step 3: the rest available carbon particles are filled into a feeding tank (6) through a powder conveying pipe (21) under the action of a first vacuum feeding machine (1);

step 4: the carbon particles are uniformly filled into the carbon plate through the combined action of the feeder (7) and the vibration table (8-1);

step 5: the carbon plate is conveyed to a vibration table (8-2) by a roller conveyor (9) to carry out secondary vibration so as to lead the carbon particles in the carbon plate to be tightly and firmly filled;

step 6: and finally, the carbon plate enters a carbon plate sealing machine (10) for packaging, and the carbon plate can be discharged after being weighed by an electronic scale (12) to be qualified.

Technical Field

The invention relates to a system and a method for loading carbon into a carbon plate, and belongs to the field of automatic production of carbon plates.

Background

At present, the filter absorber carbon plate carbon filling method in the national chemical defense technical field falls behind, lacks the systematicness of processes such as filling, vibration, dust exhaust, control, adopts the original mode of manual filling and mechanical vibration, causes the particle size distribution of activated carbon particles to be uneven, the filling is not dense enough, the filling amount is inconsistent, and manual encapsulation influences the consistency of sealing quality and the appearance quality of the carbon plate, and the carbon plate carbon filling method is a technical bottleneck of the whole industry all the time and needs to be solved urgently.

Disclosure of Invention

The invention aims to provide a carbon plate carbon loading system and a carbon plate carbon loading method aiming at the defects, the system can uniformly mix active carbon particles, remove dust by a specially designed dust exhaust device to enable the carbon particles with uniform particle size distribution to enter a loading device, and perform automatic packaging after the carbon particles are densely loaded into a carbon plate by a pneumatic vibration table so as to obtain higher carbon loading consistency loading level of the carbon plate and appearance quality of the carbon plate.

In order to achieve the technical features, the invention is realized as follows: charcoal board dress charcoal system, it includes the raw materials storage tank, the feed inlet of raw materials storage tank links to each other and realizes the material loading with first vacuum material loading machine, the discharge gate of raw materials storage tank passes through the powder conveyer pipe and links to each other with second vacuum material loading machine, second vacuum material loading machine sets up the top at the material feeding jar, the batcher is installed to the discharge gate of material feeding jar, the discharge gate of batcher links to each other and realizes vibrating and feeds through the pipeline rather than the first shaking table of below, is provided with the cylinder transport machine that is used for carrying the charcoal board mould respectively at the front end and the rear end of first shaking table, be provided with the second shaking table on the follow-up conveyer line of first shaking table, be provided with the charcoal board capper that is used for sealing on the follow-up conveyer line of second shaking table, the later process of charcoal board capper is provided with the electronic scale.

In the feeding process, a material suction port of the first vacuum feeding machine is connected with a raw material supply vehicle through a material suction pipe, and feeding is realized; the controller of the first vacuum feeding machine is connected with a first electric control cabinet used for controlling the action of the first vacuum feeding machine through a signal line, the first vacuum feeding machine is connected with an air source device used for providing power through a main air supply pipe, and a first manual ball valve used for controlling the on-off of air is installed on the main air supply pipe.

Still be provided with dust pelletizing system, dust pelletizing system includes dust absorption house steward, be linked together in the top dust absorption mouth of raw materials storage tank and the dust absorption mouth of first vacuum material loading machine respectively through the bleeder on the dust absorption house steward, dust absorption house steward links to each other with the dust remover through first dust absorption pipe, the dust remover passes through the suction opening of exhaust column and dust exhausting fan and links to each other, the bottom of dust remover is provided with the first manual butterfly valve that is used for arranging the material.

The dust remover adopts a pulse dust remover, a plurality of dust blowing pipes of the pulse dust remover are respectively connected with a main gas supply pipe through first electric control ball valves, and a second manual ball valve is arranged on a branch loop of the pulse dust remover; the first electric control ball valve is connected with a second electric control cabinet for controlling the first electric control ball valve to be opened and closed; the exhaust fan is driven by a first motor, and a driver of the first motor is connected with the second electric control cabinet through a signal line and controls the second electric control cabinet to start and stop.

A discharging port of the raw material storage tank is provided with a discharging ball valve, the discharging ball valve is connected with a second motor and controls the second motor to be opened and closed, and a driver of the second motor is connected with a second electric control cabinet through a signal line and controls the second electric control cabinet to act;

the end position of the powder conveying pipe is communicated with an air source, a first electric control butterfly valve and a third manual ball valve are installed on the powder conveying pipe, and the first electric control butterfly valve is connected with a second electric control cabinet through a signal line.

The controller of the second vacuum feeding machine is connected with a second electric control cabinet used for controlling the second vacuum feeding machine to act through a signal line, the second vacuum feeding machine is connected with an air source device used for providing power through a first branch air supply pipe, and a fourth manual ball valve used for controlling the on-off of air is installed on the first branch air supply pipe.

A dust suction port at the top of the feeding tank is connected with a dust suction main pipe through a second dust suction pipe, a second electric control butterfly valve is mounted on the second dust suction pipe, and the second electric control butterfly valve is connected with a second electric control cabinet through a signal wire; the lower part and the upper part of feed tank are provided with low material level sensor and high material level sensor respectively, low material level sensor and high material level sensor link to each other with the automatically controlled cabinet of second through the signal line respectively to the storage capacity of control feed tank.

The roller conveyor positioned in front of the first vibrating table is driven by a third motor, and a driver of the third motor is connected with a second electric control cabinet through a signal line; and the roller conveyor positioned in front of the first vibrating table is connected in a butt joint mode in a plurality of groups and is controlled by a fourth motor and a fifth motor respectively, a driver of the fourth motor is connected with the second electric control cabinet through a signal wire, and a driver of the fifth motor is connected with the third electric control cabinet through a signal wire.

The first vibration table is connected with a first two-position two-way electromagnetic valve for controlling the vibration of the first vibration table, the first two-position two-way electromagnetic valve is connected with the air source device through a branch air pipe, and the first two-position two-way electromagnetic valve is connected with the second electric control cabinet through a signal wire;

the second vibration table is connected with a second two-position two-way electromagnetic valve for controlling the vibration of the second vibration table, the second two-position two-way electromagnetic valve is connected with the air source device through a second branch air supply pipe, and the second two-position two-way electromagnetic valve is connected with a third electric control cabinet through a signal wire; a fifth manual ball valve is mounted on the second branch air supply pipe;

a top vibrating cylinder group is respectively arranged right above the first vibrating table and the second vibrating table, the top vibrating cylinder group is connected with an air source device through a first two-position four-way solenoid valve and a third branched air supply pipe, and a sixth manual ball valve is arranged on the third branched air supply pipe; the first two-position four-way electromagnetic valve is connected with a third electric control cabinet through a signal wire;

a sealing cylinder of the carbon plate sealing machine is connected with an air source device through a second two-position four-way electromagnetic valve and a fourth branch air supply pipe, a seventh manual ball valve is installed on the fourth branch air supply pipe, and the second two-position four-way electromagnetic valve is connected with a fourth electric control cabinet through a signal line;

and the tops of the first vibrating table and the second vibrating table are respectively provided with a dust hood, and the dust hoods are respectively connected with a dust collection header pipe through dust collection pipes.

The method for charging the carbon by the carbon plate carbon charging system is characterized by comprising the following steps:

step 1: a material suction pipe of a first vacuum feeding machine fills raw materials into a raw material storage tank;

step 2: starting a dust remover, wherein after carbon particles discharged from a dust discharge port of a raw material storage tank enter the dust remover through a dust collection main pipe, raised dust is discharged out of the system under the combined action of the dust remover and a fan;

step 3: the rest available carbon particles are filled into a feeding tank through a powder conveying pipe under the action of a first vacuum feeding machine;

step 4: uniformly filling carbon particles to a carbon plate through the combined action of a feeder and a vibration table;

step 5: the carbon plate is conveyed to a vibrating table by a roller conveyor to carry out secondary vibration so as to lead the carbon particles in the carbon plate to be tightly and firmly filled;

step 6: and finally, the carbon plate enters a carbon plate sealing machine for packaging, and the carbon plate can be taken off line after the electronic scale weighs qualified.

The invention has the following beneficial effects:

1. according to the carbon plate carbon loading method provided by the invention, the vacuum feeding machine and the carbon plate sealing machine are adopted, so that potential safety hazards caused by manual feeding and manual sealing can be avoided, the labor intensity is reduced, the labor complexity is reduced, the production efficiency is improved, and the carbon plate carbon loading quality consistency level is ensured.

2. According to the carbon plate carbon filling method provided by the invention, the dust removal system is adopted, so that the dust in the raw material active carbon can be removed, the active carbon particles with uniform particle size distribution are provided for the feeding tank, the filling difficulty is reduced, and the guarantee is provided for improving the purification effect of the carbon plate.

3. According to the method for loading the carbon on the carbon plate, the mode that the feeder and the vibration table are used for vibration loading is adopted, the loading difficulty in manual loading is reduced, the consistency of the loading quality is improved, and the action effect of the carbon plate is ensured.

4. The invention provides a carbon plate carbon loading method, which adopts an electric control cabinet for control, wherein an electric control system can carry out semi-automatic control on all electric execution equipment in a vibration carbon loading system, and control points are configured at an operation station and can also be manually controlled when necessary. Designing and installing the test device to meet the standard of the electrical equipment handover test of the electrical device installation project; the electric control is provided with running state display lamps except necessary electric protection devices, instruments and switch display lamps, and the working state is clear at a glance; the system adopts the PLC as a central control unit, can control the running state of each functional device, and carries out online editing on the running parameters through the touch screen. Thereby realizing full-automatic control.

5. Through foretell control system can be great reinforcing dust removal effect, at the dust removal in-process, can the first automatically controlled ball valve of pulse control through the automatically controlled cabinet of second, and then through the inside filter screen of first automatically controlled ball valve control dust remover, and then regularly wash the filter screen to reach the purpose that the pulse removed dust.

Drawings

The invention is further illustrated by the following figures and examples.

Fig. 1 is an overall structural view of the present invention.

FIG. 2 is an enlarged view of a portion of the material loading bay of FIG. 1 in accordance with the present invention.

FIG. 3 is an enlarged view of a portion of the charting plant of FIG. 1 in accordance with the present invention.

In the figure: the device comprises a first vacuum feeding machine 1, a raw material storage tank 2, a dust removal fan 3, a dust remover 4, a second vacuum feeding machine 5, a feeding tank 6, a feeding machine 7, a first vibrating table 8-1, a roller conveyor 9, a carbon plate sealing machine 10, a first electric control cabinet 11-1, a second electric control cabinet 11-2, a third electric control cabinet 11-3, a fourth electric control cabinet 11-4, an electronic scale 12, a raw material supply vehicle 13, a suction pipe 14, a first manual ball valve 15, a total air supply pipe 16, a first electric control butterfly valve 17, a third manual ball valve 18, a second motor 19, a blanking ball valve 20, a powder conveying pipe 21, a first motor 22, an exhaust fan 23, a second manual ball valve 24, a first electric control ball valve 25, a first manual ball valve 26, a dust collection main pipe 27, a first dust collection pipe 28, a partition wall 29, a first two-position two-way electromagnetic valve 30, a third motor 31, a mold 32, a low material level sensor 33, a first two, A second electric control butterfly valve 34, a second dust suction pipe 35, a fourth manual ball valve 36, a first branch air supply pipe 37, a fourth motor 38, a fifth motor 39, a first two-position four-way solenoid valve 40, a sixth manual ball valve 41, a third branch air supply pipe 42, a second two-position two-way solenoid valve 43, a fifth manual ball valve 44, a second branch air supply pipe 45, a sealing cylinder 46, a second two-position four-way solenoid valve 47, a seventh manual ball valve 48, a fourth branch air supply pipe 49, a high material level sensor 50, an air supply device 51 and a main controller 52.

Detailed Description

Embodiments of the present invention will be further described with reference to the accompanying drawings.